Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
  • H01J61/00—Gas-discharge or vapour-discharge lamps
  • H01J61/02—Details
  • H01J61/36—Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
  • H01J61/366—Seals for leading-in conductors
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
  • H01J61/00—Gas-discharge or vapour-discharge lamps
  • H01J61/02—Details
  • H01J61/54—Igniting arrangements, e.g. promoting ionisation for starting
  • H01J61/545—Igniting arrangements, e.g. promoting ionisation for starting using an auxiliary electrode inside the vessel

Definitions

• the present invention relates to a high-pressure metal vapor discharge lamp having an arc tube made of a translucent ceramic.
• a lamp equipped with a quartz arc tube shown in FIG. 9 is known. That is, an arc tube 34 made of quartz having a pair of main electrodes 3 1 and 3 2 and one auxiliary electrode 3 3 is provided inside, and one auxiliary electrode 3 3 is connected to one main electrode 3 2. It is set up next to it. Further, the arc tube 34 has a light emitting portion 35 which is a discharge space, and sealing portions 36 and 37 provided at both ends thereof. The sealing portions 36 and 37 are connected to electrode rods 38 and 39 holding the main electrodes 31 and 32 at the front end, and the rear ends of the electrode rods 38 and 39 at one end.
• metal halide lamps which are one type of high-pressure metal vapor discharge lamps having such a configuration, have become mainstream as inexpensive mercury lamp ballasts can be used as they are.
• Japanese Patent Application Laid-Open No. Sho 62-1506464 concerning a ceramic discharge lamp discloses a ceramic arc tube having the following configuration. That is, as shown in FIG. 10, the conductive cermet discs 5 3 a and 5 3 b holding the main electrode rods 52 a and 52 b at the end of the arc tube 51 are hermetically sealed, One disk 53a shows a configuration in which an auxiliary electrode 54 is held via a main electrode rod 52a and an insulating layer 55.
• Japanese Patent Application Laid-Open No. H10-1066491 related to a high-pressure metal vapor discharge lamp discloses the following configuration. That is, as shown in FIG. 11, a ceramic thin tube 63 a, in which electrode lead wires 62 a and 62 b are sealed at both ends of a main tube 68 made of translucent ceramic, as shown in FIG. A light-emitting tube 61 having a configuration in which a translucent ceramic disk 6 4 a and 6 4 b provided with 63 b are provided, and a ceramic thin tube 63 c for auxiliary electrode is further provided on one disk 64 a is shown. ing.
• the conventional high-pressure metal vapor discharge lamp consisting of a quartz arc tube shown in Fig. 9 has a variation in shape because the sealing portion of the arc tube is formed by crush-sealing during manufacturing. Variations in the shape caused variations in lamp characteristics.
• the shape of the sealing part is large, heat loss from the discharge space of the arc tube will increase. Therefore, it is difficult to obtain sufficient efficiency and high color rendering, so that the shape of the sealing portion needs to be as small as possible.
• the metal foil 41 on the main electrode side and the metal foil 45 on the auxiliary electrode side must be sealed at a predetermined interval without making contact with each other. It was difficult to reduce the shape of 7.
• a Ne_Ar mixed gas is used as a starting gas for the purpose of lowering the starting voltage at the start of discharge.
• a Ne_Ar mixed gas is used as a starting gas for the purpose of lowering the starting voltage at the start of discharge.
• Ne passes through quartz, which is a material for the arc tube
• gas is sealed in the outer tube 2, the heat loss from the arc tube 34 will increase. Needed to be increased.
• Such deterioration in the life characteristics is caused by the reaction between the quartz on the arc tube wall and the encapsulated metal halide, thereby suppressing the reaction between the quartz as the arc tube material and the encapsulated metal halide.
• the present invention has been made to solve such a problem, and it is possible to prevent the occurrence of variations in characteristics due to variations in the shape of an arc tube, such as a quartz light tube, and to determine the presence or absence of gas in the outer tube. Highly efficient and stable life characteristics independent of composition can be obtained, and characteristics change due to leakage during lighting and reaction between the sealing material and the enclosure are suppressed. It is an object of the present invention to provide a high-pressure metal vapor discharge lamp that allows a free arc tube design.
• a high-pressure metal vapor discharge lamp includes an outer tube hermetically sealed by a stem, an arc tube made of translucent ceramics in which mercury, a rare gas, and a luminous metal are sealed.
• the pair of main electrodes are respectively connected to an electrode introduction body sealed in each of the thin tubes with a sealing material, and the auxiliary electrode is connected to an auxiliary electrode introduction body.
• the auxiliary electrode introduction body connected to the main electrode is sealed with the sealing material in the narrow tube independently of the electrode introduction body to which the main electrode is connected.
• the auxiliary electrode introduction body to which the auxiliary electrode is connected and the electrode introduction body to which the main electrode is connected are sealed in a common thin tube, the distance between the auxiliary electrode and the adjacent main electrode is reduced. As a result, the starting voltage can be reduced. Furthermore, since only one thin tube needs to be attached to each end of the arc tube, the arc tube can be designed relatively freely.
• a spare main electrode is used instead of the auxiliary electrode (or in addition to the above-mentioned auxiliary electrode), and the main electrode or the spare main electrode is selected by a switching element and the lamp is turned on. You can also.
• FIG. 1 is a front view of a high-pressure metal vapor discharge lamp according to a first embodiment of the present invention.
• FIG. 2 is a sectional view of an arc tube used in the lamp of FIG.
• FIG. 3 is a cross-sectional view of a two-hole thin tube used in the lamp of FIG.
• FIG. 4 is a front view of a high-pressure metal vapor discharge lamp according to a second embodiment of the present invention.
• FIG. 5 is a high-pressure metal vapor discharge lamp according to a third embodiment of the present invention.
• FIG. 3 is a cross-sectional view of the arc tube of FIG.
• FIG. 6 is a cross-sectional view of a two-hole thin tube of an arc tube of a high-pressure metal vapor discharge lamp according to a fourth embodiment of the present invention.
• FIG. 7 is a sectional view of a two-hole thin tube of an arc tube of a high-pressure metal vapor discharge lamp according to a fifth embodiment of the present invention.
• FIG. 8 is a sectional view of an arc tube of a high-pressure metal vapor discharge lamp according to a sixth embodiment of the present invention.
• FIG. 9 is a front view of a conventional high-pressure metal vapor discharge lamp.
• FIG. 10 is a cross-sectional view of a light emitting tube of another conventional high-pressure metal vapor discharge lamp (a leak comparison product).
• Fig. 11 is a cross-sectional view of the arc tube of yet another conventional high-pressure metal vapor discharge lamp (lamp starting comparison product).
• a high-pressure metal vapor discharge lamp with a rated lamp power of 100 W includes an arc tube 1 made of a translucent ceramic in an outer tube 2. .
• a stem 3 is provided at one end of the outer tube 2, and the outer tube 2 is hermetically sealed by the stem 3.
• Introductory support lines 4a and 4b are provided adjacent to the stem 3, and the arc tube 1 is held by an arc tube support plate 5 provided on the introductory support line 4a.
• a first main electrode 6a and a second main electrode 6b are provided so as to be present in a main tube 17 which is a discharge space.
• an auxiliary electrode 9 is provided at an appropriate distance from the main electrode 6a so as to be located in the main tube 17 which is also a discharge space.
• a connection line 8a connected to the introduction support line 4a is connected to an end of the external introduction line 7a for supplying a current to the main electrode 6a on the opposite side of the main electrode 6a. Then, current is supplied to the main electrode 6a through the introduction support line 4a, the connection line 8a, and the external introduction line 7a.
• a current is supplied to the main electrode 6b through the introduction support line 4b, the connection line 8b, and the external introduction line 7b.
• connection line 8 d is connected to the other end of the external lead-in line 7 c that supplies current to the auxiliary electrode 9, and one end of a current-limiting resistor 12 is connected to the other end of the connection line 8 d,
• the other end of the resistor 12 is connected to a bimetal 11 which is a thermally responsive element having a bimetal pin 10 at the tip via a connection line 8c.
• the bimetal 11 is connected to the bimetal support line 13.
• the bimetallic support wire 13 has an insulator 14 at the center, and both ends of the bimetallic support wire 13 are electrically insulated.
• bimetal support wire 13 is connected to the bimetal 11 via a connection wire 8c connected to the current limiting resistor 12 and at the same time is electrically connected to the arc tube support plate 5 by the arc tube. Fixed.
• the other end of the bimetal support line 13 is connected to the introduction support line 4b.
• the bimetal pins 10 are provided so as to come into contact with and separate from the introduction support lines 4 b of the bimetal support lines 13. By the operation of the bimetal pin 10, the lead-in support wire 4b and the bimetal 11 are electrically disconnected.
• the auxiliary electrode 9 has an introduction support wire 4 b, a bimetal support wire 13, a bimetal pin 10, a bimetal 11, a connection wire 8 c, a current limiting resistor 12, a connection wire 8 d, and an external introduction wire.
• Current is supplied via line 7c. Then, after the transition to the main discharge, the operation of the bimetal 11 causes the bimetal pin 10 to separate from the bimetal support wire 13 connected to the introduction support wire 4b, thereby stopping the current supply to the auxiliary electrode 9. .
• the base 15 is provided at one end of the outer tube 2 and an external lighting circuit etc. (Not shown) to supply current to the introduction support lines 4a and 4b.
• a fluororesin film 16 is applied and formed on the surface of the outer tube 2 in preparation for damage to the outer tube.
• the arc tube 1 in the present embodiment shown in FIG. 2 has a main tube 17 made of a translucent ceramic containing alumina as a main component, and a second tube made of a translucent ceramic containing alumina as a main component.
• the first disk 18a and the second disk 18b are integrated by shrink fitting, and are hermetically sealed.
• One end of a two-hole thin tube 26 is integrated with the first disk 18a, and one end of a thin tube 27 is integrated with the second disk 18b by shrink fitting.
• the two-hole thin tube 26 has two through holes that are substantially parallel to the longitudinal direction, and as shown in FIG. 3, one of the through holes in the two-hole thin tube 26 plays the role of the external introduction wire 7a.
• a sealing member 23 c made of two obsidiums, which simultaneously plays the role of the external introduction wire 7 c, and an auxiliary electrode introduction body, i.e., an auxiliary electrode introduction made of molybdenum, are inserted.
• a wire 25 integrated with an auxiliary electrode shaft 21 made of tungsten having an auxiliary electrode 9 at the end is inserted, and both have a two-hole thin tube 26, a sealing body 23 a and a sealing body 23. c is sealed with a glassy sealing material 19 containing alumina and silica as main components.
• an electrode coil 22a made of stainless steel is mounted to form a first main electrode 6a, and the electrode coil 22a, that is, the first main electrode 6a is formed.
• a is arranged so as to exist in the main pipe 17.
• the second main electrode shaft 20 b made of a resin is inserted, and the thin tube 27 and the sealing body 23 b are made of a glass-like sealing material mainly composed of alumina and silica. Is hermetically sealed.
• the distance L from the outer end face of the main pipe 17 which is the discharge space to the discharge space side end faces of the sealing bodies 23a, 23b and 23c is determined.
• a 4 mm arc tube 1 was manufactured and mounted on a high-pressure metal vapor discharge lamp shown in Fig. 1, and there was no arc tube leakage until 3000 hours elapse for 5.5 hours on and 0.5 hours off. was examined and compared with a comparative product.
• the colored enclosure squirts from the arc tube leak location and adheres to the inner surface of the outer tube, so that the leak can be easily confirmed visually.
• Table 1 The results are shown in Table 1.
• a high-pressure metal vapor discharge lamp having a ceramic arc tube having a structure described in Japanese Patent Application Laid-Open No. Sho 62-150646 shown in FIG. 10 (hereinafter referred to as a leak comparative product) was used. That is, the conductive cermet discs 53 a and 53 b holding the main electrode rods 52 a and 52 b are hermetically sealed at both ends of the arc tube 51, and the auxiliary electrode 54 is attached to one disc 53 a. Are held insulated from the main electrode rod 52a. Other configurations are the same as those of the high-pressure metal vapor discharge lamp of the present embodiment.
• the arc tube 1 of the discharge lamp of the present invention has a maximum outer diameter of the main tube 17 of l lmm, an outer diameter of the two-hole thin tube 26 of 4.0 mm, an outer diameter of the thin tube 27 of 2.1 mm, The outer diameter of the sealing body 23a, 23b, 23c made of Obium was 0.9 mm. table 1
• the product of the present invention was lit for 1 hour with the base 15 facing upward, the product was stored in a cool and dark place for 12 hours while being held in the same direction as when lit, and then the lamp starting voltage was measured.
• the voltage was applied to the lamp lighting circuit for 10 seconds each from 120 V to a rating of 200 V every 5 V, and the voltage when the lamp was turned on was defined as the lamp starting voltage.
• the luminous flux maintenance ratio and color temperature change when the lamp was lit up to 300 hours in a cycle of 5.5 hours of lighting for 30 minutes were checked, and compared with a comparative product.
• the luminous flux and color temperature were measured using a spherical photometer, and the luminous flux maintenance rate and color temperature change were compared with the measured values before the life test was started.
• experiments were conducted by changing the filling pressure of the starting gas (Ne-Ar mixed gas) in the arc tube in two ways. The results are shown in Table 2.
• Japanese Patent Application Laid-Open No. H10-1066491 shown in FIG. A high-pressure metal vapor discharge lamp having a ceramic arc tube having a structure described in Japanese Patent Application Publication No. 2002-214,1971 (hereinafter referred to as a lamp start comparison product) was used. That is, at one end of the translucent ceramic light emitting tube 61, the main electrode shaft 62 integrated with the main electrode 65a is integrated with the thin tube 63a penetrating and the auxiliary electrode 66.
• the auxiliary electrode shaft 67 is provided with two small tubes 63 c that penetrate, and at the other end, a small tube 63 that penetrates the main electrode shaft 62 b integrated with the main electrode 65 b b is set.
• the first main electrode 65a and the second main electrode 65 are provided so as to be present in the main pipe 68, which is a discharge space, and an auxiliary electrode is provided on the main electrode 65a side.
• the electrode 66 is provided at an appropriate distance from the main electrode 65a so as to be located in the main tube 68, which is also a discharge space.
• Other configurations are the same as those of the high-pressure metal vapor discharge lamp of the present embodiment. Table 2
• the lamp of the present invention has a lower lamp starting voltage than the lamp starting comparison product, suppresses the occurrence of starting failure, and can obtain stable characteristics even in the life test.
• This decrease in the starting voltage is because the distance between the adjacent main electrode and auxiliary electrode is 3 mm in the starting comparison product and 1 mm in the product of the present invention, so that the firing voltage is reduced. .
• the filling gas pressure is increased, the discharge starting voltage also increases.
• the glow arc time at the start of the lamp is shortened, electrode consumption is suppressed, and the luminous flux maintenance rate is improved. In other words, by setting the filled gas pressure appropriately, the lamp starting voltage is low, and stable characteristics can be obtained in the life test.
• the arc tube 1 has the main disk 17 fitted with the first disk 18a and the second disk 18b, and the first disk 18a has one end of the two-hole thin tube 26.
• a structure was used in which one end of the thin tube 27 was similarly fitted to the second disk 18b, but at least two tubes, such as the first disk 18a and the two-hole thin tube 26, were used.
• the main pipe, the disc, the two-hole thin pipe, and the thin pipe may all be integrally formed in advance.
• the high-pressure metal vapor discharge lamp of the present embodiment according to the present invention can obtain a sealing structure without arc tube leakage.
• the lamp starting voltage can be reduced, so that stable starting characteristics can be obtained and the life characteristics can be improved.
• a spare main electrode 28 is inserted instead of the auxiliary electrode, and There is a configuration in which one main electrode is attached, and one of the first main electrode 6a and the spare main electrode 28 is selected by the switching element 29 when the lamp is turned on.
• the frequency of use of each of the main electrodes can be reduced, and the life time of the main electrode caused by a change in the discharge length due to the consumption of the main electrodes is reduced. It is possible to suppress the change in the pump voltage and obtain stable characteristics.
• the number of through electrodes in the thin tube may be at least three or more, and the number of main electrodes may be added, or an auxiliary electrode may be inserted into one or more through holes to reduce the starting voltage.
• This embodiment is directed to the high-pressure metal vapor discharge lamp of the first embodiment, as shown in FIG. 5, in which the disk is omitted from the arc tube 1 and the main tube 17 and the two-hole thin tube 26 and the thin tube 27, each end is shrunk and hermetically sealed.
• the heat capacity of the end shape of the main pipe 17 can be reduced, heat loss can be suppressed, and the end shape can be freely designed. It is possible to control the coldest spot temperature that determines the vapor pressure. As a result, desired light emission can be obtained, and the lamp efficiency can be increased.
• the reliability of the hermetic sealing of the arc tube can be further improved.
• the main tube, the two-hole thin tube, and the thin tube may all be integrally molded in advance.
• the present embodiment has a configuration in which the auxiliary electrode coil 30 is provided at the tip of the auxiliary electrode 9 as shown in FIG. 6, in the high-pressure metal vapor discharge lamp of the first embodiment.
• the distance between the first main electrode 6a and the auxiliary electrode 9 is further reduced, which not only increases the electric field strength but also causes the electric field to have an incident angle at the coil portion. Applied, the electron emission becomes slower.
• the auxiliary electrode coil can be coated or impregnated with an electron emitting material.
• the following effects can be obtained by coating or impregnating the electron emitting material only on the auxiliary electrode. That is, since the auxiliary electrode electrically separated by the bimetal is not directly exposed to the high temperature due to the discharge during the stable operation of the lamp, scattering of the electron-emitting material can be prevented. As a result, it is possible to prevent the leak by suppressing the reaction between the electron emitting material and the filling material and the arc tube material, and suppressing the reaction between the electron emitting material and the sealing material, while securing stable starting characteristics throughout the life.
• the present embodiment relates to the high-pressure metal vapor discharge lamp of the first embodiment, as shown in FIG. 7, in which a part of the auxiliary electrode 9 is a two-hole thin tube 26 into which the auxiliary electrode 9 is inserted.
• the configuration is such that it is closer to the main electrode 6a side than the inner wall surface of the through hole.
• the tip of the auxiliary electrode 9 is made of a heat-resistant and halogen-resistant material such as tungsten or molybdenum, has a wire diameter of about 0.3 mm or less, has sufficient elasticity, and has been previously deformed into a predetermined shape. It is configured to restore the original shape inside the arc tube by inserting it through the rear through hole.
• a heat-resistant and halogen-resistant material such as tungsten or molybdenum
• the shape of the tip of the auxiliary electrode 9 is not limited to the shape in which the tip is bent toward the main electrode 6a as shown in FIG.
• a portion slightly closer to the auxiliary electrode introduction line 25 from the tip may be bent in a “U” shape (“ ⁇ ” shape) so that the convex portion faces the main electrode 6a side.
• the auxiliary electrode 9 itself is deformed as in the present embodiment, and A configuration may be adopted in which the above-described coil is provided and further brought closer to the main electrode 6a side.
• the present embodiment relates to the high-pressure metal vapor discharge lamp of the second embodiment described above, and as shown in FIG. 8, the main electrode 6 b in which the spare main electrode 28 is opposed to the adjacent main electrode 6 a.
• the switching element 29 is used to set the discharge between the main electrodes.
• the lamp voltage rises due to blackening of the arc tube, etc., and at the end of the service life when there is a danger of extinguishing, the spare main electrode 28 is selected by the switching element 29.
• the auxiliary discharge is started between the main electrode and the auxiliary electrode after the power is turned on, and then immediately after the power is turned on.

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• 2000
  • 2000-05-25 CN CNB008015511A patent/CN1156885C/zh not_active Expired - Fee Related
  • 2000-05-25 WO PCT/JP2000/003382 patent/WO2000074106A1/ja active Application Filing
  • 2000-05-25 US US09/743,626 patent/US6483230B1/en not_active Expired - Lifetime
  • 2000-05-25 DE DE10081618T patent/DE10081618T1/de active Pending
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