WO2000017072A1 - Almacen automatico - Google Patents
Almacen automatico Download PDFInfo
- Publication number
- WO2000017072A1 WO2000017072A1 PCT/ES1999/000298 ES9900298W WO0017072A1 WO 2000017072 A1 WO2000017072 A1 WO 2000017072A1 ES 9900298 W ES9900298 W ES 9900298W WO 0017072 A1 WO0017072 A1 WO 0017072A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- boxes
- merchandise
- box
- storage
- deflector
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/76—Fixed or adjustable ploughs or transverse scrapers
- B65G47/766—Adjustable ploughs or transverse scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
- B65G1/1376—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses the orders being assembled on a commissioning conveyor
Definitions
- pallets containing boxes, ordinarily protected by a plastic strap
- boxes often cardboard
- boxes which are the fractions contained in the boxes .
- no specific type will be cited, as some operations and mechanisms are general for all types.
- it will be assumed that whatever the package is, it will be provided with a barcode label located in the right place (e.g. on the pallets: at its base), which allows identifying both the merchandise and the container.
- the exhibition will refer to many devices that are already common in the handling of goods, and that are cited for clarity purposes, although obviously they are not claimed. Among them are the packers, lifting platforms, conveyor belts, roller belts, label readers, photoelectric cells, etc.
- the deflector gl will block the passage through the main conveyor belt b, directing the load towards bL All the deflectors f of the boxes and that have a recess will remain open, diverting the first space with hollow load introduced.
- the barcode reader d is activated, which records the entry, activates the internal movement of the merchandise inside the box, and transmits the entry data to the computer: aisle no. box, box number, type of merchandise, type of container. If in any of the bl boxes there is a gap for the merchandise in question, the gl deflector will be deactivated, allowing the passage to a back aisle., Until there is a gap.
- the computer will not activate this mode until it has completed any current feeding operation, which will detect because the sum of entries in h is greater than the entry in the boxes e, and the entry must be blocked until the extraction is finished.
- the extraction is achieved by deactivating the deflector c, which thus allows the passage of the merchandise that circulates through the belt b to the exit e. Giving the box with the appropriate merchandise the order to eject a unit, it is emptied on b, ending up leaving by e, previously passing in front of the d-bar reader, which will let the computer know that the operation has been completed.
- the internal movements consist of the passage of merchandise from a specific box to another, also determined.
- the extraction operation is carried out, and as soon as the merchandise is out of the box, a feeding operation, zeroing the virtual capacities of all the boxes except that of the one to which it is intended to be destined.
- the computer orders the emptying of a merchandise box, with the deflector c preventing the exit by e, until: the capacity of the conveyor belt b is saturated, the box is emptied, or all merchandise of the type to be finished is finished. try. Immediately afterwards, I would give the food order, with the virtual capacities of all the boxes to zero, except those of the customers who have demanded this type of merchandise.
- the mechanism would be the same, except that the deflector c should no longer block the exit, and that it must be connected to the entrance of the order picking warehouse.
- the merchandise enters through a, activating the reading of labels b, which has already been mentioned in a previous point, and the photoelectric cell c, which starts the conveyor belt e in the inward direction.
- the merchandise reaches the other photoelectric cell d, it stops the tape.
- a safety stop f notifies the computer that the box is full, although the computer must already have in its memory the capacity thereof that will be given by the length of the conveyor belt e, divided by the distance between the photoelectric cells c and d.
- the computer activates the conveyor belt and outwards, pushing the merchandise closer to the exit to the transport belts outside the device.
- the box itself stops the movement of the tape in the following way: when the photoelectric cell c stops detecting the merchandise, after it passes in front (activating it) of the label reader.
- the load enters by a, being detected by the reading of labels b, which places the input stop c, which retains the load momentarily.
- the motor h is started, which lifts the platforms through the cable g, until any of the anchors k, type latch, is reached, turning off the motor (they also act as switches) .
- the stop c is raised, allowing the entry of the goods, pushed by the outer tapes to the box not shown.
- switch I the operation is terminated by putting the system on hold.
- the top of the highest platform when the box is filled, must activate the top of filling of box m, transmitting this information to the computer, although it must already know it by the number of platforms that work in each pit.
- the anchors k are relaxed, while the brake j is applied on the braking wheel i, allowing the cable to descend slowly. After a preset time, enough for the platforms to exceed the anchors that held them, the anchors are activated again, stopping the platforms in the lower stage.
- a manual system can be easily achieved by assigning a counter to each photoelectric cell or tag reader, and a switch to each box activating deflector.
- the readings and switches can be carried on a board that mimics the configuration of the warehouse, e.g. Figure 1 itself could serve as a model. You must also have the appropriate pilots who announce the operations that are being carried out.
- a semi-automatic control could allow the operator to perform global operations, without taking care of the control.
- the feeding stage could be programmed at the beginning of it with a logical system in which each box had a button and the "feed" button existed.
- Each deflector of a box would be activated by an AND logic gate if the button of that box, the power button is pressed and if The difference between the capacity of a box and the counter is positive.
- the deflector of a branch of the belt b would be activated by an OR logic gate in which the activation / deactivation of the box deflectors, and the result of this door, and of the power button, as input to another AND gate whose The result would be to open or close the aforementioned deflector.
- transport belts have not been mentioned. These must be naturally suited to the load. So if it is on pallets, the tapes must be rollers. If in boxes or boxes, in general the most classic transport belts of leather, plastic, canvas, etc. will be sufficient.
- the pallet is strapped with plastic, and that a label with the barcode that identifies the merchandise, the number of boxes and its distribution on the pallet (dimensions, number of fixed, height of each row, ).
- the deflejadora consists of a platform of rollers, able to transmit through these to the following stage. It will be described in more detail later.
- the blade is deflected, it is pushed towards the adjustable lifting platform d.
- the palette is being raised by the computer based on the data it has in its memory, so that each row is placed in front of the emptying e, which pushes each row on the belt f.
- the emptying and the f (not visible) tape, are located in a plane transverse to the mentioned elements.
- the platform d must have an empty pallet ejector, perpendicular to the plane, and a tape that takes them where they are needed (to the loading area if they are to be returned to the supplier, or to the discharge for reuse them).
- deflector c blade for removing the plastic from the strapping whose function will be described in the deflector, and the vane emptying e.
- roller platform a equipped with anchors b for the support of the pallet.
- This platform can rotate on itself by impulses of the rotor c, on the bearings d.
- the vertical guide f On one side is the vertical guide f through which the blade e can be slid, suitable for tearing the strapping plastic that will be described later.
- a vacuum cleaner g On the platform is a vacuum cleaner g.
- the paddle is fixed to the platform a by the anchors b.
- the blade sinks into the base of the strapping, that is to say in the lower part of the guide f, beginning to rotate the platform, whereby the breaking of the strapping in the base is achieved. Once this is done, stop turning the platform, placing it in the initial position, moving the blade towards the top of the guide, still sunk in the plastic, which breaks a side of it. Then it is lowered, and it folds back into position for the next paddle.
- FIG. 6 It is schematized in figure 6. It consists of a handle holding the guide a, a heating spiral b, the blade itself of a soft metal (eg copper) tetrahedrally, inner tube d, which crosses the blade.
- a soft metal eg copper
- the blade penetrates and cuts the plastic more by the heat to which it is subjected by the heating spiral than by its tip and edge.
- the temperature of the blade must be intermediate between the setting of the plastic and the combustion of the packing of the boxes inside the pallet, because otherwise this blade could not be used.
- the mechanism of penetration of the blade in the plastic would be housed in the handle of the plastic, and would consist of the relaxation of a spring with only force to pass through the plastic, but not the container of the box.
- a toothed wheel driven by a motor b acts on the worm with an internal thread c, to which it adjusts an axis that pushes the blade f over the upper row of the vane a.
- the shaft ends with a spring d, so that when there is a jam that stops the blade, continue advancing the shaft until the switch is activated e which would stop the motor b until the spring d relaxes again.
- the blade f pushes the last row of the blade on the vibrating belt h, until it trips over the switch g, which would reverse the direction of the motor b, withdrawing the blade to its starting position, allowing the lift to lift to the palette one more row to start another cycle.
- the vibrating belt h has the mission of preventing jams.
- the photoelectric cell when a box passes through it, closes the door i for a preset time, enough to achieve a certain spacing between two consecutive boxes. Automatic and manual control of the depalletizer.
- the pallet elevator must be capable of raising an initial height (that necessary to make the upper part of the pallet flush with the tape h of Figure 7) and fixed sections, on impulses of a counter, whose maximum value would be the number of rows of the palette, these being precisely the data that should appear on the dashboard.
- the stopper c When the computer orders to activate the box emptying, the first thing it does is lower the stopper c, provided with the switch d that warns the system of the collision of a box against it and stops it.
- the two clamping blades b that lift the box just enough are lowered to allow the installation of two suction cups under it, which pull the bottom of the box, allowing the passage of a blade in the middle, which tears its lower part without damaging the merchandise it contains.
- the box is slowly raised, allowing the boxes inside fall on the tape by gravity.
- the vibrating bars and prevent jams, while the narrowing bars f also vibrating) channel the merchandise.
- the photoelectric cell g When the photoelectric cell g detects the passage of a box, it closes the door h, allowing the boxes to leave the device with a uniform spacing, similar to the last section of the depalletizer.
- the clamping blades take the empty box out of the circuit, and put the device on hold. If, due to the type of packaging, gravity is not sufficient to remove the boxes, the box should be opened at the top (analogously to the bottom), and slowly push the load down.
- the load moves along the conveyor belt a.
- the photoelectric cell b When passing through the photoelectric cell b, lower the bar with a switch d. If, when the load passes through the label reader c, it registers reading, the bar with switch d is lifted, the device is put on standby, and the load continues, because the fact of the reading indicates that the load is in the right position.
- the palletized merchandise coming from suppliers, enters through a pallet warehouse b, which will be the one that supports the mass storage of merchandise.
- the stores e (of boxes), and h (of boxes), are auxiliary for the preparation of orders in These units, and would only store the remains of previous operations, except for emergencies (since they can also be used to store general cargo, although, obviously, in their type of unit).
- the computer When it is time to make customer orders for distribution, the computer, by type of merchandise determines the totals in boxes and boxes.
- the computer guides the deflector c so that the merchandise passes to the warehouse e, passing through the depalletizer d, ordering b to serve the number of pallets needed for each merchandise.
- the computer puts the baffle f so that the merchandise to be served in boxes passes to h through the box opener g.
- the orders are prepared in the three warehouses in accordance with the order preparation routines, identical in all three.
- the merchandise can be delivered in the three units: boxes (exit r), boxes (exit s) and pallets (exit t), with the deflectors i and k being the ones that channel the goods to the packing machine j and the palletizer L respectively.
- a slightly more complex configuration than the previous one would be the one that had a specific, order preparation warehouse for palletized merchandise that in figure 10 would face the deflector c. In this way the order preparation operations could be made independent of the storage operations. On the contrary, a simpler configuration would be the one that started from a massive storage in boxes, in which case the goods would be entered in the depalletizer d, saving the warehouse b.
- the merchandise would enter through the depalletizer a, with exit to the conveyor belt b, which would transfer it to the circuit of conveyor belts c, on which the box opener j, the positioner m, and the storage boxes would be placed h, in which they would be massively stored in boxes.
- the orders would be prepared in boxes and boxes, which would be provisionally stored as boxes, leaving by the deflector d, destined for the packaging machine 1 and palletizer i., And from there to the shipment destined for the customer.
- the label reader k would detect if they are boxes or boxes, activating or deactivating respectively the packaging machine 1, according to its reading.
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/720,931 US6799671B1 (en) | 1998-09-21 | 1999-09-21 | Automatic warehouse |
EP99969394A EP1123879B1 (en) | 1998-09-21 | 1999-09-21 | Automatic warehouse |
DE69925498T DE69925498T2 (de) | 1998-09-21 | 1999-09-21 | Automatisches lager |
AU59841/99A AU747750B2 (en) | 1998-09-21 | 1999-09-21 | Automatic warehouse |
AT99969394T ATE296245T1 (de) | 1998-09-21 | 1999-09-21 | Automatisches lager |
CA002341059A CA2341059C (en) | 1998-09-21 | 1999-09-21 | Automatic warehouse |
GBGB0110137.7A GB0110137D0 (en) | 1998-09-21 | 2001-04-24 | Automatic warehouse |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ESP9801989 | 1998-09-21 | ||
ES009801989A ES2153751B1 (es) | 1998-09-21 | 1998-09-21 | Almacen automatico. |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000017072A1 true WO2000017072A1 (es) | 2000-03-30 |
Family
ID=8305239
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ES1999/000298 WO2000017072A1 (es) | 1998-09-21 | 1999-09-21 | Almacen automatico |
Country Status (9)
Country | Link |
---|---|
US (1) | US6799671B1 (es) |
EP (1) | EP1123879B1 (es) |
AT (1) | ATE296245T1 (es) |
AU (1) | AU747750B2 (es) |
CA (1) | CA2341059C (es) |
DE (1) | DE69925498T2 (es) |
ES (1) | ES2153751B1 (es) |
GB (1) | GB0110137D0 (es) |
WO (1) | WO2000017072A1 (es) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001087744A1 (es) * | 2000-05-17 | 2001-11-22 | Gines Sanchez Gomez | Almacen automatico optimizado |
ES2188430A1 (es) * | 2000-05-17 | 2003-06-16 | Gomez Gines Sanchez | Almacen automatico optimizado. |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7197376B2 (en) * | 2003-09-03 | 2007-03-27 | Siemens Ag | Mail processing system and method of delivering mail items to delivery location therein |
US20060271234A1 (en) * | 2005-05-31 | 2006-11-30 | Lockheed Martin Corporation | Dock management system and method |
US20070005377A1 (en) * | 2005-06-22 | 2007-01-04 | Muskoka, L.L.C. | Grocery depot warehouse |
JP4910385B2 (ja) * | 2005-12-16 | 2012-04-04 | ムラテックオートメーション株式会社 | 垂直搬送装置 |
US20070162423A1 (en) * | 2005-12-30 | 2007-07-12 | Shai Alfandary | Aware location system and method |
US8417591B2 (en) | 2005-12-30 | 2013-04-09 | Sap Ag | Stock flow management system and method |
US7653616B2 (en) * | 2005-12-30 | 2010-01-26 | Sap Ag | Source and destination determination system and method |
AU2010290200A1 (en) * | 2009-09-04 | 2012-02-16 | Sodium Limited | Container storage and retrieval system and method |
CN105416966A (zh) * | 2015-12-31 | 2016-03-23 | 广东工业大学 | 一种智能存取货柜 |
US10016789B2 (en) * | 2016-08-01 | 2018-07-10 | Siemens Industry, Inc. | Dynamically controlling sorting bin and container filling in a sorting machine |
DE102017202628B4 (de) | 2017-02-17 | 2022-03-17 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Verfahren zum Kodieren eines plattenartigen Werkstücks, Verfahren zum Identifizieren eines plattenartigen Werkstücks, Strahlungsbearbeitungsvorrichtung und Kodiersystem |
FR3074071A1 (fr) * | 2017-11-29 | 2019-05-31 | Valeo Systemes De Controle Moteur | Dispositif de tri pour systeme de transfert de palettes |
US11752723B2 (en) | 2019-11-07 | 2023-09-12 | H. J. Paul Langen | Method and apparatus for erecting cartons and for order fulfilment and packing |
US11390049B2 (en) | 2019-11-07 | 2022-07-19 | H. J. Paul Langen | Method and apparatus for erecting cartons |
CA3193127A1 (en) * | 2020-08-28 | 2022-03-03 | H. J. Paul Langen | Warehouse system for fulfilling orders |
CN113780916A (zh) * | 2020-11-27 | 2021-12-10 | 北京京东乾石科技有限公司 | 一种出库方法和装置 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56103004A (en) * | 1980-01-23 | 1981-08-17 | Hitachi Ltd | Automatic meal-serving device |
JPS6236202A (ja) * | 1985-04-04 | 1987-02-17 | Asahiyama Sangyo Kk | ソ−テイング自動倉庫システム |
US5010998A (en) * | 1988-07-07 | 1991-04-30 | The Post Office | Diverter |
US5452786A (en) * | 1994-07-19 | 1995-09-26 | Rapistan Demag Corporation | High-speed paddle diverter |
JPH0858930A (ja) * | 1994-08-19 | 1996-03-05 | Toyota Autom Loom Works Ltd | 在庫管理システム |
JPH08295409A (ja) * | 1995-04-27 | 1996-11-12 | Kito Corp | 自動倉庫の管理制御方法 |
JPH0920404A (ja) * | 1995-07-04 | 1997-01-21 | Toyota Autom Loom Works Ltd | 自動倉庫における荷入庫制御装置 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5232137B2 (es) * | 1971-12-29 | 1977-08-19 | ||
US3884370A (en) * | 1973-09-28 | 1975-05-20 | Burroughs Corp | System for sorting and processing articles including flat mail pieces |
US3915284A (en) * | 1973-11-23 | 1975-10-28 | Bendix Corp | Automatic object routing system |
DE2744072B1 (de) * | 1977-09-28 | 1979-04-26 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Förderanlage mit einer Wartungsstation |
US6028532A (en) * | 1990-03-15 | 2000-02-22 | Fujitsu Limited | Automatic product conveying system |
-
1998
- 1998-09-21 ES ES009801989A patent/ES2153751B1/es not_active Expired - Fee Related
-
1999
- 1999-09-21 EP EP99969394A patent/EP1123879B1/en not_active Expired - Lifetime
- 1999-09-21 US US09/720,931 patent/US6799671B1/en not_active Expired - Fee Related
- 1999-09-21 CA CA002341059A patent/CA2341059C/en not_active Expired - Fee Related
- 1999-09-21 DE DE69925498T patent/DE69925498T2/de not_active Expired - Fee Related
- 1999-09-21 AT AT99969394T patent/ATE296245T1/de not_active IP Right Cessation
- 1999-09-21 WO PCT/ES1999/000298 patent/WO2000017072A1/es active IP Right Grant
- 1999-09-21 AU AU59841/99A patent/AU747750B2/en not_active Ceased
-
2001
- 2001-04-24 GB GBGB0110137.7A patent/GB0110137D0/en not_active Ceased
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56103004A (en) * | 1980-01-23 | 1981-08-17 | Hitachi Ltd | Automatic meal-serving device |
JPS6236202A (ja) * | 1985-04-04 | 1987-02-17 | Asahiyama Sangyo Kk | ソ−テイング自動倉庫システム |
US5010998A (en) * | 1988-07-07 | 1991-04-30 | The Post Office | Diverter |
US5452786A (en) * | 1994-07-19 | 1995-09-26 | Rapistan Demag Corporation | High-speed paddle diverter |
JPH0858930A (ja) * | 1994-08-19 | 1996-03-05 | Toyota Autom Loom Works Ltd | 在庫管理システム |
JPH08295409A (ja) * | 1995-04-27 | 1996-11-12 | Kito Corp | 自動倉庫の管理制御方法 |
JPH0920404A (ja) * | 1995-07-04 | 1997-01-21 | Toyota Autom Loom Works Ltd | 自動倉庫における荷入庫制御装置 |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001087744A1 (es) * | 2000-05-17 | 2001-11-22 | Gines Sanchez Gomez | Almacen automatico optimizado |
ES2166330A1 (es) * | 2000-05-17 | 2002-04-01 | Gomez Gines Sanchez | Almacen automatico optimizado. |
ES2188430A1 (es) * | 2000-05-17 | 2003-06-16 | Gomez Gines Sanchez | Almacen automatico optimizado. |
Also Published As
Publication number | Publication date |
---|---|
ES2153751B1 (es) | 2001-08-01 |
DE69925498T2 (de) | 2006-02-02 |
DE69925498D1 (de) | 2005-06-30 |
AU5984199A (en) | 2000-04-10 |
EP1123879A1 (en) | 2001-08-16 |
AU747750B2 (en) | 2002-05-23 |
EP1123879B1 (en) | 2005-05-25 |
ES2153751A1 (es) | 2001-03-01 |
US6799671B1 (en) | 2004-10-05 |
ATE296245T1 (de) | 2005-06-15 |
GB0110137D0 (en) | 2001-06-20 |
CA2341059C (en) | 2004-05-04 |
CA2341059A1 (en) | 2000-03-30 |
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