WO1986005541A1 - Encapsulated multiple glazed unit - Google Patents
Encapsulated multiple glazed unit Download PDFInfo
- Publication number
- WO1986005541A1 WO1986005541A1 PCT/US1986/000416 US8600416W WO8605541A1 WO 1986005541 A1 WO1986005541 A1 WO 1986005541A1 US 8600416 W US8600416 W US 8600416W WO 8605541 A1 WO8605541 A1 WO 8605541A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sheets
- multiple glazed
- panels
- glazed unit
- sheet material
- Prior art date
Links
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- 239000011521 glass Substances 0.000 claims description 51
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- 238000004519 manufacturing process Methods 0.000 claims description 8
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- 239000007924 injection Substances 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 4
- 238000011065 in-situ storage Methods 0.000 claims description 2
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- 229920002803 thermoplastic polyurethane Polymers 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 3
- 239000002987 primer (paints) Substances 0.000 description 16
- 239000002274 desiccant Substances 0.000 description 11
- 229920005862 polyol Polymers 0.000 description 10
- 150000003077 polyols Chemical class 0.000 description 9
- 239000013521 mastic Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
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- 150000002513 isocyanates Chemical class 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
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- 229910052751 metal Inorganic materials 0.000 description 5
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- 238000002156 mixing Methods 0.000 description 5
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
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- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical class C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
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- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
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- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 229920013701 VORANOL™ Polymers 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
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- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 238000009833 condensation Methods 0.000 description 1
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- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
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- 239000002808 molecular sieve Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
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- 230000005855 radiation Effects 0.000 description 1
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- 239000000565 sealant Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/6621—Units comprising two or more parallel glass or like panes permanently secured together with special provisions for fitting in window frames or to adjacent units; Separate edge protecting strips
- E06B3/6625—Units comprising two or more parallel glass or like panes permanently secured together with special provisions for fitting in window frames or to adjacent units; Separate edge protecting strips molded on the edges
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/06—Single frames
- E06B3/08—Constructions depending on the use of specified materials
- E06B3/20—Constructions depending on the use of specified materials of plastics
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/6621—Units comprising two or more parallel glass or like panes permanently secured together with special provisions for fitting in window frames or to adjacent units; Separate edge protecting strips
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66342—Section members positioned at the edges of the glazing unit characterised by their sealed connection to the panes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67339—Working the edges of already assembled units
- E06B3/67343—Filling or covering the edges with synthetic hardenable substances
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B2003/6639—Section members positioned at the edges of the glazing unit sinuous
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67339—Working the edges of already assembled units
- E06B3/67343—Filling or covering the edges with synthetic hardenable substances
- E06B3/67352—Filling or covering the edges with synthetic hardenable substances by forming techniques
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
Definitions
- the invention relates to an encapsulated multiple sheet or insulating glass glazing unit and method of fabricating the same.
- Multiple glazing units generally comprise two or more sheets of glass spaced from one another to provide an insulating air space in the zone between the facing surfaces of the sheets. This air space is effective to reduce the transmission of heat energy through the unit due to conduction and convection.
- the sheets of glass are spaced from each other by a metal marginal edge spacer element extending around the periphery of the glass sheets.
- the glass sheets are generally adhered to the spacer element by a mastic composition forming a continuous film around the marginal edges of the sheets, between each sheet and the spacer element, to produce a primary hermetic seal.
- the spacer element is typically formed to hold a desiccant. Openings may be provided in the spacer element to establish communication between the air space of the unit and the desiccant so that moisture from the air within the unit may be absorbed by the desiccant.
- a resilient moisture resistant spacer element having a layer of mastic adhered thereto is preferably disposed around the peripheral edges of the glass sheet and the spacer element to provide a secondary hermetic seal.
- a channel member of substantially U-shaped cross-section is preferably affixed around the periphery of the unit to protect the peripheral edges of the glass sheets forming the unit.
- a conventional method of assembling multiple glazed units involves the application of the layer or bead of mastic that forms the primary hermetic seal along two opposite sides of the metal spacer element which is adapted to engage the inner facing surfaces of the glass sheets about the marginal edges thereof.
- the spacer element is then disposed between two preformed glass sheets, and the sheets are thereafter pressed together to cause the sheets to adhere to the spacer element and seal the internal air space between the facing surfaces of the sheets from the. atmosphere.
- the final air space between the two sheets of glass is a function of the thickness of the spacer element and the thickness of the mastic layers between each side of the spacing element and the adjacent glass sheet.
- a channel member formed of metal, such as stainless steel, for example, is thereafter affixed around the periphery of the unit.
- the angle that the flanges or sides of the channel member form with the central or web portion of the channel member is slightly less than 90 degrees.
- U.S. Patent No. 2,624,979 Another type of multiple glazed unit and method of forming the same is illustrated and described in U.S. Patent No. 2,624,979.
- the structure therein described employs at least two spaced apart sheets of glass wherein the peripheral edges of the top sheet are heated until they soften sufficiently to cause them to sag into contact the facing peripheral surface of the adjacent lower sheet.
- the glass in the region of contact at the marginal areas is heated to affect *a sufficient degree of softening to cause a fusion between the mating glass surfaces to form a continuous weld around the innermost zone.
- the unit is then typically annealed and finally may be placed in a preformed frame assembly preparatory to being mounted in an opening of a building, for example.
- the manufacture of the above multiple glazed insulating glass units requires a number of manufac uring and handling steps, preparatory to being ready for insertion into a building opening.
- this invention relates to a multiple glazed structure and method of fabricating such structure.
- this invention contemplates a multiple glazed unit including at least a pair of spaced apart sheets of frangible glazing material, and a polymeric frame adhered to predetermined portions of the peripheral marginal edges of the sheet material to produce a hermetically sealed zone between the facing surfaces of the sheet material, the frame material having been polymerized and cured in contact with the sheet material and having assumed by the autogenous pressure incident to its polymerization, while confined, intimate contact with the portions of the sheet material to which it is adhered.
- this invention contemplates the method of fabricating a multiple glazed unit which includes the steps of positioning at least a pair of optically transparent glass sheets in superposed spaced relation; introducing spacer means to define a zone between opposed facing surfaces of the sheets; providing a mold cavity in surrounding and overlapping relation to the peripheral marginal edges of the superposed spaced sheets; injecting into the mold cavity a composition which is capable of polymeriza ion and curable to produce a frame about the marginal edges of the sheets to hermetically seal the zone between the facing surfaces of the sheets; controlling the pressure at which the composition is injected into the cavity to one sufficiently low that the sheet material is not damaged; controlling the temperature of the mold cavity, the injection of the composition, and the amount of the composition injected so that the composition polymerizes, after its injection, develops intimate contact with the mold cavity and with the sheet material, and cures while in such contact; and removing the assembly from the mold cavity.
- the invention contemplates an optically transparent insulating assembly which can readily be installed with facility into the opening of a structure.
- the mechanism for effecting the hermetic seal between the facing surfaces of transparent sheet material simultaneously functions as means to maintain the desired spacing of the individual sheets one from another structurally bond the sheets together, and functions as an architectural frame having any desired dimensional configuration and decorative appearance.
- Fig. 1 is a perspective view of a multiple glazed unit embodying the features of the invention with portions broken away to more clearly illustrate the structure;
- Fig. 2 is a fragmentary sectional view of the sealing structure of the invention taken along line 2-2 of Fig. 1;
- Fig. 3 is a fragmentary perspective sectional view of the edge spacer unit
- Fig. 4 is a schematic view showing the preferred process for producing the encapsulated insulating glazing s ' gagture illustrated in Figs. 1, 2, and 3;
- Fig. 5 is a more detailed schematic view showing the basic component utilized in practicing the process illustrated in Fig. 4;
- Fig. 6 is a top plan view of a typical mold designed to produce the encapsulated insulating structure of. Figs. 1 , 2 , and 3 ;
- Fig. 7 is an enlarged fragmentary sectional view of the mold structure illustrated in Fig. 6 taken along line 7-7 thereof;
- Fig. 8 is an enlarged fragmentary view of the vacuum head portion of the mold assembly of Figs. 6 and 7 taken along line 8-8 of Fig. 6;
- Fig. 9 is an enlarged fragmentary sectional view showing cooperating pad or seal members for supporting a mul iple sheet glazing struc ure during the production of an assembly in accordance with the invention
- Fig. 10 is a fragmentary sectional view of the sealing structure of a second embodiment of the invention.
- Fig. 11 is a fragmentary sectional view of the sealing structure of a third embodiment of the invention.
- the insulating unit 10 includes a pair of sheets of glass, indicated by reference numerals 12 and 14, which are maintained in spaced relation by an elongate spacer strip unit 17.
- the spacer strip unit 17 is adapted to form a continuous band around the marginal edges of the facing surfaces of the glass sheets 12 and 14 to effectively form a dead air space 20 between the glass sheets 12 and 14.
- the entire assembly is framed by a formed frame member 22 of a polymeric material which is polymerized and cured in situ to encapsulate the marginal peripheral edge portions of the assemblage.
- the frame member 22 is typically formed by a reaction injection molding process.
- Fig. 3 shows the spacer strip unit 17 which may be employed in the embodiment illustrated by Figs. 1 and 2.
- the edge spacer unit 17 is- commercially available from Tremco Ltd. , Cleveland, Ohio, U.S.A. and sold under the Trademark "Swiggle Strip”.
- the spacer strip unit 17 consists of a self-contained spacer member 16 which may be any flexible, yet rigid material, such as corrugated aluminum and a desiccant containing material 18.
- the desiccant containing material 18 is formed of an extruded butyl based mastic containing a powdered molecular sieve desiccant dispersed throughout. Any combination of mastic and desiccant can be used which possesses properties suitable for employment in this invention.
- These properties could include, for example, chemical compatibility with the other components of the invention, ability to adhere to the sheet, frame and spacer strip materials, facility in assisting in forming and maintaining a hermetic seal, stability over a wide range of application conditions, and the capacity to prevent condensation formation in the associated hermetically sealed area.
- the initial step in producing the multiple glazed unit 10 involves the appropriate cleaning of the front and rear surfaces, and peripheral edges of the glass sheets 12 and 14 to prepare the surfaces for adherence with material to be employed for the frame member 22.
- the next step in producing the unit 10 is the application of a primer coating to the previously cleaned glass surfaces. Satisfactory results can be achieved by initially employing a primer layer 24 of a product such as "Betaseal, Glass Primer 435.18 Commercial Grade" commercially available from Essex Chemical Company, Clifton, New Jersey, U.S.A.
- the glass bond area is initially wiped with the primer to form the layer 24 which functions as a coupling agent.
- the primer material is a clear moisture-sensitive primer comprising gamma-aminopropy1triethoxys ilane , which promotes adhesion between other Betaseal products and glass.
- Primer layer 26 assists the rapid formation of a hydrolytically stable bond between the glass and associated frame 22 o-f polyurethane , for example.
- the material comprising layer 26 is a primer, such as for example, a blackout primer, which functions to prevent ultraviolet degradation of sealants and adhesives, or a primer to be used in conjunction with a frame 22 which may itself be a stable polyurethane .
- a blackout primer is commercially available under the description "Betaseal, Glass Primer 435.20 Commercial Grade" from Essex Chemical Company.
- the final assemblage may be commenced. This period of time is necessary to allow sufficient reaction and drying of the primers. The precise period of time required is dependent upon the particular primers used.
- the glass sheet 12 is placed in a die cavity of an associated mold. The mold is a part of an apparatus subsequently described in detail with reference to the material illustrated in Figs. 4 through 9.
- the spacer strip unit 17 is disposed, in continuous fashion, around the peripheral marginal edge portion of the glass sheet 12. Then, the glass sheet 14 is disposed in superposed relation over and aligned with the sheet 12.
- the spacer strip unit 17 functions to space the facing surfaces of the glass sheets 12 and 14 from one another at a predetermined desired distance, as well as cooperate to define a dead air space 20.
- An associated mold element having a mold cavity formed therein to cooperate with the aforementioned cavity, is then placed over the lower mold and locked in a closed position.
- a charge of polyurethane reaction mixture is injected into the mold cavity to form a completely encircling frame member 22.
- the coating 28 can be a urethane based paint, containing any desired decorative color producing component such as pigment, for example.
- a type of urethane based paint useful for such purpose is one manufactured by PPG Industries, Inc. , Pittsburgh, Pennsylvania, U.S.A., under the designation Purethane 700 HSE-848, for example.
- the paint coating 28 is then typically baked at approximately 140° - 150° F. for about 20-30 minu es.
- the layer 28 may function to protect the exposed polyurethane material forming the frame 22 from degradation which would otherwise be caused by exposure to ultraviolet radiation normally present in unfiltered sunlight. In the event the frame 22 is composed of an ultraviolet stable polyurethane material, the layer 28 may not be necessary, however it could be applied for decorative purposes.
- the frame 22 of the preformed structure 10, above described, functions to insure the desired dead air space between the facing surfaces of the glass sheets 12 and 14 and holds the peripheral edges of the glass sheets 12 and 14 in tightly compressed state against the spacer strip unit 17.
- the frame 22 may be formed in any desired cross -sec ional configura ion to accommodate existing window framing members of the double hung variety, as well as any other framing members.
- Fig. 10 shows an alternative embodiment of the structure illustrated in Figs. 1 and 2 wherein similar 5 structural elements are indicated with prime reference numerals.
- the spacer element 16' is substantially shaped in cross-section in the form of the letter "Z", the upper portion is shaped to maintain mechanical contact with the peripheral edge of sheet 12'
- the lower portion is shaped to maintain mechanical contact with desiccant 18' to hold it in position and yet allow the desiccant to communicate with the atmosphere in dead air space 20.
- Fig. 11 shows a second alternative embodiment of the
- each of the glass sheets 12" and 14" is provided with an encapsul ting frame 30 applied thereto in the same manner in which the frame
- the invention provides an economical energy efficient insulating window structure for use in the
- Figs. 4 through 9 illustrate the method and apparatus employed to obtain the structural embodiments of the invention illustrated in Figs. 1, 2, 10, and 11.
- the apparatus for producing the assembly 10 includes a primer station 50 and a molding station 52 (See Fig. 4) which comprises a bulk storage area 54 from which a stream which is a blend of polyol, a chain extender, e.g. , ethylene glycol, pigment, and a catalyst and a separate stream of an isocyanate are delivered as required to a urethane metering station 56.
- the isocyanate from the bulk storage tank 54 is delivered to a conditioning tank 58, while the polyol blend is delivered to a tank 60.
- the outlets of the tanks 58 and 60 communicate with respective displacement cylinders or high pressure metering pumps 66 and 68 through respective recirculation pumps 62 and 64 to keep the material flowing at all times through the supply lines leading to a mixing head 74 and through recircula ion lines to heat exchangers 70 and 72 and thence to the conditioning tanks 58 and 60.
- Heat exchangers 70 and 72 are employed in the system to maintain the desired reactant temper tures. Constant motion and temperature control are essential to keep various insoluble compounds which may be present in suspension, at temperatures at which the reactants remain inert and liquid, but at which they will react rapidly when brought together.
- An injection system is provided to inject a charge composed of closely controlled portions of the two circulating streams into the mold in a smooth even flow.
- Measured charges of the two streams are delivered to mixing head 74 from the outlets of the displacement cylinders 66 and 68 respec ively, by the action of pistons which are represented schematically.
- the injection into the mixing head 74 is under an applied pressure in the range of approximately 1000 to 3000 psi.
- the two streams are mixed thoroughly in the mixing head 74.
- the mixture is delivered therefrom to an associated mold 76 through an associated nozzle member 90, illustrated schematically in a retracted position an Fig. 6, at a pressure of approximately 50 to 100 psi.
- the mold is typically maintained at a temperature within the range of 140° - 150°F.
- the mold 76 is comprised of a lower section 78 (Fig. 6) and an upper section 80. Suitable means, not shown, are provided to open and close the mold sections 78 and 80. When the sections are open, the glass sheet 12 is positioned on the lower section 78 so that portions of the rear surface of the glass rest on appropriately positioned pads or seals 82. The pads or seals 82 define a part of the mold cavity and prevent the flow of the reaction mixture from the frame 22 to the center area of the sheets 12 and 14. After the glass sheet 12 is suitably positioned on the pads 82 of the lower mold section 78, the spacer strip unit 17 is disposed to continuously surround the marginal edge portions of the glass sheet 12.
- the glass sheet 14 is suitably positioned in superposed spaced position over the glass sheet 12 and. the spacer strip unit 17 so that the edges of the sheets 12 and 14 are in proper alignment.
- the upper section 80 is lowered into position so that the outer peripheral edges of the cooperating sections 78 and 80 can be clamped together in metal-to-metal contact outwardly of the mold cavity.
- the upper die section 80 of the mold carries pads 84 which function in cooperation with the pads 82 to press yieldingly against the glass sheet 14 and retain the same within the mold cavity.
- the cavity of the mold 76 is larger than the glass sheets 12 and 14 to avoid any glass-to-metal contact.
- the vacuum system consists primarily of a vacuum cup 86 which communicates with a source of vacuum through a vacuum line 88.
- the appropriate charge of the reaction mixture is injected into the mold cavity.
- the mold sections 78 and 80 are opened. The final assembly- 10 is then freed from the mold sections.
- Any excess gasket material or flash may be removed at station 102, the assemblage washed and dried at station 110, and a coating 28 of paint may be applied to the outer exposed portion of the frame 22; and baked to cure at the station 120 (illustrated schema ically in Fig. 4).
- a charge composed of one part by weight of a polyol composition and 0.63 part by weight of an isocyanate is then forced into the mixing head 74 under a pressure of 2,500 psi and from thence into the mold 76 at a pressure of approximately 50 psi.
- the polyol and isocyanate streams are maintained at a temperature of about 100° F., while the mold 76 is maintained at a temperature of approximately 145° F.
- the polyol and isocyanate streams are thoroughly mixed in the head 74, before they reach the mold 76. Approximately one and one-half minutes after the urethane composition is injected therein, the mold 76 is opened, and the assembly 10 removed therefrom.
- the resulting elastomeric frame 22 is microcellular , having a specific gravity of 1.07 g/cc, a hardness (Shore "A") of 90, a tensile strength of 1500 psi, a percent elongation at break of 279 and a flexural modulus (at 75° F.) of approximately 3500 psi.
- the polyol composition used in carrying out the procedure described in the foregoing example is composed of 100 pounds of a base polyol, such as, for example a 6000 molecular weight polyether triol with ethylene oxide "capping", sold under the trademark "Voranol” 5815 by the Dow Chemical Company, Midland, Michigan, U.S.A. ; 10 pounds of ethylene glycol; and 3 pounds of 20% carbon black in polyol.
- the base polyol may alternatively be a lower molecular weight material, including an amine polyol.
- the isocyanate used in practicing the procedure of the foregoing example is a modified 4,4' diphenyl methane diisocyanate sold under the trademark Rubinate LF 179 by the Rubicon Chemicals Co. , Geismar, Louisiana, U.S.A.
- compositions of polyurethane utilized as the frame or gasket forming material.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Seal Device For Vehicle (AREA)
- Materials For Medical Uses (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Joining Of Glass To Other Materials (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL8620064A NL8620064A (nl) | 1985-03-11 | 1986-02-26 | Ingekapselde meerruit-eenheid. |
DE3690129A DE3690129C2 (de) | 1985-03-11 | 1986-02-26 | Mehrfachscheibeneinheit und Verfahren zur Herstellung derselben |
BR8605826A BR8605826A (pt) | 1985-03-11 | 1986-02-26 | Unidade vitrificada multipla e processo de sua fabricacao |
GB08626708A GB2182378B (en) | 1985-03-11 | 1986-02-26 | Encapsulated multiple glazed unit |
SE8604800A SE458378B (sv) | 1985-03-11 | 1986-11-10 | Flerglaskonstruktion samt saett att framstaella densamma |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US71021385A | 1985-03-11 | 1985-03-11 | |
US710,213 | 1991-06-04 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1986005541A1 true WO1986005541A1 (en) | 1986-09-25 |
Family
ID=24853097
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1986/000416 WO1986005541A1 (en) | 1985-03-11 | 1986-02-26 | Encapsulated multiple glazed unit |
Country Status (11)
Country | Link |
---|---|
JP (1) | JPS61209931A (cs) |
AU (1) | AU589608B2 (cs) |
BR (1) | BR8605826A (cs) |
DE (2) | DE3690129T1 (cs) |
ES (1) | ES8800738A1 (cs) |
FR (1) | FR2578575B1 (cs) |
GB (1) | GB2182378B (cs) |
IT (1) | IT1190233B (cs) |
NL (1) | NL8620064A (cs) |
SE (1) | SE458378B (cs) |
WO (1) | WO1986005541A1 (cs) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0236211A1 (fr) * | 1986-02-20 | 1987-09-09 | Saint-Gobain Vitrage International | Vitrage multiple, procédé d'obtention et dispositif pour la mise en oeuvre de ce procédé |
EP0271786A3 (de) * | 1986-12-18 | 1989-12-13 | Linde Aktiengesellschaft | Kühlmöbel mit einer Mehrfachverglasung |
EP0305508A4 (en) * | 1987-03-23 | 1990-09-05 | Libbey-Owens-Ford Company | Encapsulated glazing structure |
DE3911703A1 (de) * | 1989-04-10 | 1990-10-31 | Ferdinand Prof Dr Ing Trier | Isolierglasscheibe besonders fuer den einbau in fahrzeugen |
EP0384462A3 (de) * | 1989-02-22 | 1990-12-12 | Firma Chr. Ahrens | Plattenförmiges Bauelement |
EP0420638A1 (en) * | 1989-09-29 | 1991-04-03 | Morton International Limited | Manufacture of insulated glass units |
US5061531A (en) * | 1988-07-18 | 1991-10-29 | M. L. Burke, Co. | Glazing utilizing rim process to produce sealed and framed insulating glass unit |
EP0522888A1 (fr) * | 1991-07-12 | 1993-01-13 | Etablissements Georges Klein | Vitrage, notamment pour fenêtre de véhicule ferroviaire ou routier |
EP1867828A1 (en) * | 2006-03-23 | 2007-12-19 | Enrique Nicolas Romera | Protection profile for double glazing |
EP2705206A4 (en) * | 2011-05-05 | 2015-01-07 | Eversealed Windows Inc | METHOD AND APPARATUS FOR INSULATING GLAZING |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2594479B1 (fr) * | 1986-02-20 | 1991-05-31 | Saint Gobain Vitrage | Vitrage multiple, procede d'obtention et dispositif pour la mise en oeuvre de ce procede |
FR2609093B2 (fr) * | 1986-12-24 | 1991-08-30 | Saint Gobain Vitrage | Procede d'obtention d'un vitrage multiple et dispositif pour la mise en oeuvre de ce procede |
US4807419A (en) * | 1987-03-25 | 1989-02-28 | Ppg Industries, Inc. | Multiple pane unit having a flexible spacing and sealing assembly |
JPH0589778U (ja) * | 1992-05-15 | 1993-12-07 | 日本板硝子株式会社 | 複層ガラスのスペーサー |
SE514217C2 (sv) * | 1999-05-27 | 2001-01-22 | Lars Torbjoern Olsson | Isolerruta avseende två eller flera rutor, där åtminstone en ruta är en plastruta |
DE202013103938U1 (de) * | 2013-08-30 | 2013-10-22 | Tilse Industrie- Und Schiffstechnik Gmbh | Glasscheibenmoduleinheit |
EP3453810B1 (en) * | 2017-05-24 | 2023-03-22 | Skylux N.V. | Dome device and method for manufacturing thereof |
BE1025566B1 (nl) * | 2017-09-20 | 2019-04-19 | Skylux N.V. | Werkwijze voor het vervaardigen van een meerwandige inrichting, in het bijzonder een meerwandige dakinrichting |
BE1026397B1 (nl) * | 2018-06-19 | 2020-01-30 | Skylux Nv | Verbeterde werkwijze voor het vervaardigen van een meerwandige module, in het bijzonder een meerwandige dakinrichting |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2838810A (en) * | 1954-07-09 | 1958-06-17 | Pittsburgh Plate Glass Co | Multiple glazed unit |
US2838809A (en) * | 1954-01-29 | 1958-06-17 | Pittsburgh Plate Glass Co | Multiple glazed units |
US3703425A (en) * | 1969-04-29 | 1972-11-21 | Furanc Plastics Inc | Method of making transparent laminated structure having transparent interlayer |
US4000593A (en) * | 1970-08-21 | 1977-01-04 | Ppg Industries, Inc. | Insulating spandrel glazing unit |
US4109432A (en) * | 1975-01-13 | 1978-08-29 | Reiner Pilz | Multipane insulating glass process and rim strip |
US4205104A (en) * | 1974-12-11 | 1980-05-27 | Saint Gobain Industries | Multiple pane window having a thick seal and a process and apparatus for applying the seal |
US4429509A (en) * | 1981-03-10 | 1984-02-07 | Saint-Gobain Vitrage | Multiple glass pane with improved joints of plastic materials |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2624979A (en) * | 1950-03-14 | 1953-01-13 | Pittsburgh Corning Corp | Method of producing welded double glazed units |
FR996815A (fr) * | 1949-08-23 | 1951-12-27 | Ensembles de vitrages doubles ou multiples préfabriqués et procédé pour leur obtention | |
US2964809A (en) * | 1957-11-13 | 1960-12-20 | Libbey Owens Ford Glass Co | Multiple glass sheet glazing unit and method of fabrication |
US3280523A (en) * | 1964-01-08 | 1966-10-25 | Pittsburgh Plate Glass Co | Multiple glazing unit |
CA1098708A (en) * | 1977-06-10 | 1981-04-07 | Lawrence E. Schroeder | Composite molded article and method of making the same |
US4249517A (en) * | 1978-02-13 | 1981-02-10 | Burgess Carlton M | Composite molded article and method of making the same |
DE2839912A1 (de) * | 1978-09-14 | 1980-03-27 | Dieter Georg Redel | Isolierglasscheibe mit kantenschutz |
DE3141482A1 (de) * | 1981-10-20 | 1983-05-05 | Vereinigte Glaswerke Gmbh, 5100 Aachen | "glasscheibe mit umlaufendem kantenschutz aus dauerelastischem kunststoff" |
DE3125478C2 (de) * | 1981-06-29 | 1985-01-24 | Vereinigte Glaswerke Gmbh, 5100 Aachen | Verfahren zum Herstellen einer Isolierglasscheibe mit einem umlaufenden Kantenschutzüberzug, und Schablone zur Durchführung des Verfahrens |
-
1986
- 1986-02-26 WO PCT/US1986/000416 patent/WO1986005541A1/en active Application Filing
- 1986-02-26 NL NL8620064A patent/NL8620064A/nl unknown
- 1986-02-26 DE DE19863690129 patent/DE3690129T1/de active Pending
- 1986-02-26 DE DE3690129A patent/DE3690129C2/de not_active Expired - Fee Related
- 1986-02-26 BR BR8605826A patent/BR8605826A/pt unknown
- 1986-02-26 AU AU54552/86A patent/AU589608B2/en not_active Ceased
- 1986-02-26 GB GB08626708A patent/GB2182378B/en not_active Expired
- 1986-03-07 ES ES552777A patent/ES8800738A1/es not_active Expired
- 1986-03-10 JP JP61052326A patent/JPS61209931A/ja active Pending
- 1986-03-10 FR FR868603353A patent/FR2578575B1/fr not_active Expired - Lifetime
- 1986-03-10 IT IT47745/86A patent/IT1190233B/it active
- 1986-11-10 SE SE8604800A patent/SE458378B/sv not_active IP Right Cessation
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2838809A (en) * | 1954-01-29 | 1958-06-17 | Pittsburgh Plate Glass Co | Multiple glazed units |
US2838810A (en) * | 1954-07-09 | 1958-06-17 | Pittsburgh Plate Glass Co | Multiple glazed unit |
US3703425A (en) * | 1969-04-29 | 1972-11-21 | Furanc Plastics Inc | Method of making transparent laminated structure having transparent interlayer |
US4000593A (en) * | 1970-08-21 | 1977-01-04 | Ppg Industries, Inc. | Insulating spandrel glazing unit |
US4205104A (en) * | 1974-12-11 | 1980-05-27 | Saint Gobain Industries | Multiple pane window having a thick seal and a process and apparatus for applying the seal |
US4109432A (en) * | 1975-01-13 | 1978-08-29 | Reiner Pilz | Multipane insulating glass process and rim strip |
US4429509A (en) * | 1981-03-10 | 1984-02-07 | Saint-Gobain Vitrage | Multiple glass pane with improved joints of plastic materials |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0236211A1 (fr) * | 1986-02-20 | 1987-09-09 | Saint-Gobain Vitrage International | Vitrage multiple, procédé d'obtention et dispositif pour la mise en oeuvre de ce procédé |
EP0271786A3 (de) * | 1986-12-18 | 1989-12-13 | Linde Aktiengesellschaft | Kühlmöbel mit einer Mehrfachverglasung |
EP0305508A4 (en) * | 1987-03-23 | 1990-09-05 | Libbey-Owens-Ford Company | Encapsulated glazing structure |
US5061531A (en) * | 1988-07-18 | 1991-10-29 | M. L. Burke, Co. | Glazing utilizing rim process to produce sealed and framed insulating glass unit |
EP0384462A3 (de) * | 1989-02-22 | 1990-12-12 | Firma Chr. Ahrens | Plattenförmiges Bauelement |
DE3911703A1 (de) * | 1989-04-10 | 1990-10-31 | Ferdinand Prof Dr Ing Trier | Isolierglasscheibe besonders fuer den einbau in fahrzeugen |
EP0420638A1 (en) * | 1989-09-29 | 1991-04-03 | Morton International Limited | Manufacture of insulated glass units |
US5567258A (en) * | 1989-09-29 | 1996-10-22 | Morton International Limited | Manufacture of insulated glass units |
EP0522888A1 (fr) * | 1991-07-12 | 1993-01-13 | Etablissements Georges Klein | Vitrage, notamment pour fenêtre de véhicule ferroviaire ou routier |
FR2679592A1 (fr) * | 1991-07-12 | 1993-01-29 | Klein Ets Georges | Vitrage, notamment pour fenetre de vehicule ferroviaire ou routier. |
EP1867828A1 (en) * | 2006-03-23 | 2007-12-19 | Enrique Nicolas Romera | Protection profile for double glazing |
EP2705206A4 (en) * | 2011-05-05 | 2015-01-07 | Eversealed Windows Inc | METHOD AND APPARATUS FOR INSULATING GLAZING |
Also Published As
Publication number | Publication date |
---|---|
DE3690129C2 (de) | 1999-12-30 |
BR8605826A (pt) | 1987-08-11 |
FR2578575A1 (fr) | 1986-09-12 |
AU589608B2 (en) | 1989-10-19 |
ES552777A0 (es) | 1987-11-16 |
FR2578575B1 (fr) | 1991-02-08 |
SE458378B (sv) | 1989-03-20 |
SE8604800L (sv) | 1986-11-10 |
DE3690129T1 (cs) | 1987-06-04 |
GB2182378A (en) | 1987-05-13 |
NL8620064A (nl) | 1987-02-02 |
JPS61209931A (ja) | 1986-09-18 |
SE8604800D0 (sv) | 1986-11-10 |
IT1190233B (it) | 1988-02-16 |
GB2182378B (en) | 1988-06-02 |
GB8626708D0 (en) | 1986-12-10 |
AU5455286A (en) | 1986-10-13 |
IT8647745A0 (it) | 1986-03-10 |
ES8800738A1 (es) | 1987-11-16 |
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