US20230219127A1 - Method of manufacturing can body and manufacturing line of the same - Google Patents

Method of manufacturing can body and manufacturing line of the same Download PDF

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Publication number
US20230219127A1
US20230219127A1 US18/114,421 US202318114421A US2023219127A1 US 20230219127 A1 US20230219127 A1 US 20230219127A1 US 202318114421 A US202318114421 A US 202318114421A US 2023219127 A1 US2023219127 A1 US 2023219127A1
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United States
Prior art keywords
preform
dome part
dome
molded
axis
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Pending
Application number
US18/114,421
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English (en)
Inventor
Hayato Fukumoto
Tomokazu Kobayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Seikan Group Holdings Ltd
Toyo Seikan Co Ltd
Original Assignee
Toyo Seikan Group Holdings Ltd
Toyo Seikan Co Ltd
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Assigned to TOYO SEIKAN GROUP HOLDINGS, LTD., TOYO SEIKAN CO., LTD. reassignment TOYO SEIKAN GROUP HOLDINGS, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KOBAYASHI, TOMOKAZU, FUKUMOTO, HAYATO
Publication of US20230219127A1 publication Critical patent/US20230219127A1/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20—Deep-drawing
    • B21D22/26—Deep-drawing for making peculiarly, e.g. irregularly, shaped articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
    • B65D17/02—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions of curved cross-section, e.g. cans of circular or elliptical cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20—Deep-drawing
    • B21D22/30—Deep-drawing to finish articles formed by deep-drawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00—Making hollow objects
    • B21D51/16—Making hollow objects characterised by the use of the objects
    • B21D51/26—Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00—Making hollow objects
    • B21D51/16—Making hollow objects characterised by the use of the objects
    • B21D51/26—Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B21D51/2615—Edge treatment of cans or tins
    • B21D51/263—Flanging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00—Making hollow objects
    • B21D51/16—Making hollow objects characterised by the use of the objects
    • B21D51/26—Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B21D51/2615—Edge treatment of cans or tins
    • B21D51/2638—Necking

Definitions

  • the present invention relates to a method of manufacturing a can body, and a manufacturing line of a can body.
  • a two-piece can and a bottle can are known as a can body in which contents such as a drink and food can be contained. It is being promoted to thin the can body to reduce the weight of a can container, in order to cut down materials to be used. Even though the can container is thinned, the bottom shape of the can body is designed with various ideas to achieve a sufficient pressure resistance.
  • a bottom shape of the can body having a dome part which is concave into the can body and an annular leg part provided around the dome part.
  • Japanese Patent Application Laid-Open No. 2016-43991 discloses: forming a first concave curved surface which is formed on an inner peripheral wall (inner peripheral section) continuous with a dome part of an annular convex part (leg part) and is curved and concave toward the outside of the radial direction orthogonal to a can axis in a vertical cross-sectional view taken along the can axis; in the dome part, forming a dome top located on the can axis, and a second concave curved surface which is connected to the outside of the dome top in the radial direction and is curved and concave with a radius of curvature smaller than that of the dome top; and forming a linear tapered section which is formed on an outer peripheral section of the dome part, connects between the first concave curved surface and the second concave curved surface, and contacts the first concave curved surface
  • the inner peripheral wall (inner peripheral section) of the annular convex part (leg part) is processed with a roller by bottom reforming process to mold a curved end which is inclined from a ground point toward a cylinder part of the can.
  • a method of manufacturing a can body includes: molding a preform of a can including: molding a dome part on a bottom of a bottomed cylindrical body, the dome part being concave into the bottomed cylindrical body; and molding an annular leg part projecting in a direction opposite to a direction in which the dome part is concave, the leg part including an inner peripheral section which is inclined from a ground point of the leg part toward a can axis in a vertical cross-sectional view taken along the can axis; painting at least one of an inner surface and an outer surface of the preform of the can; and bottom reforming to mold a molded can including a curved end around the dome part by pressing an inner surface of the dome part of the preform of the can painted by the painting.
  • FIG. 1 is a vertical cross-sectional view illustrating a preform of a can according to an embodiment
  • FIG. 2 is a vertical cross-sectional view illustrating a can body molded from the preform of the can
  • FIG. 3 is an enlarged view illustrating region A 1 of FIG. 1 ;
  • FIG. 4 is an enlarged view illustrating region A 2 of FIG. 2 ;
  • FIG. 5 is a flowchart illustrating a process of manufacturing the can body
  • FIG. 6 is a flowchart illustrating step S 106 of bottom reforming in FIG. 5 ;
  • FIG. 7 is a partial cross-sectional view illustrating a molding device configured to mold the preform of the can
  • FIG. 8 is a partial cross-sectional view illustrating the molding device configured to mold the preform of the can
  • FIG. 9 is a partial cross-sectional view illustrating the molding device configured to mold the preform of the can
  • FIG. 10 is a partial cross-sectional view illustrating the molding device configured to mold the preform of the can
  • FIG. 11 is a partial cross-sectional view illustrating the molding device configured to mold the preform of the can.
  • FIG. 12 is a partial cross-sectional view illustrating part of a leg part and a dome part before and after molding a curved end.
  • a coating film is applied to the inside face (inner surface) of the can body described in Japanese Patent Application Laid-Open No. 2016-43991 by spraying the inner surface with synthetic resin, for example, a painting material composition containing epoxy-acrylic copolymers and aqueous solvent, and drying and curing the composition.
  • the inner peripheral wall of the leg part before the bottom reforming process is formed approximately vertical to the ground plane, as described in Japanese Patent Application Laid-Open No. 2016-43991. Therefore, during the painting operation by the spraying, it is difficult to make the painting material sprayed from the opening of the can body reach the inner surface of the inner peripheral wall of the leg part, compared to the inner surface of the outer peripheral walls of the dome part and the leg part. Accordingly, when the painting required to protect the inner surface of the inner peripheral wall of the leg part is tried to be applied, an excessive coating film is formed on the inner surfaces of the outer peripheral walls of the dome part and the leg part. Consequently, the painting material is wasted and the thickness of the coating film becomes uneven. Moreover, when the painting is applied to the outside face (outer surface) of the bottom of the can body, the same problem occurs.
  • the present invention has been achieved considering the above-described circumstances to address the above-described problems. It is therefore an aspect of the object of the invention to provide a method of manufacturing a can body and a manufacturing line of a can body capable of manufacturing a can body including a bottom with a curved end on which a coating film is precisely formed.
  • FIG. 1 is a vertical cross-sectional view illustrating a preform of a can according to the present embodiment.
  • FIG. 2 is a vertical cross-sectional view illustrating a can body molded from the preform of the can.
  • FIG. 3 is an enlarged view illustrating region A 1 of FIG. 1 .
  • FIG. 4 is an enlarged view illustrating region A 2 of FIG. 2 .
  • FIG. 5 is a flowchart illustrating a process of manufacturing the can body.
  • FIG. 6 is a flowchart illustrating step S 106 of bottom reforming in FIG. 5 .
  • FIG. 7 to FIG. 11 is a partial cross-sectional view illustrating a molding device configured to mold the preform of the can.
  • FIG. 12 is a partial cross-sectional view illustrating part of a leg part and a dome part before and after molding a curved end.
  • FIG. 1 is a vertical cross-sectional view through which can axis O of a preform of a can 1 according to the embodiment passes.
  • the preform of the can 1 is molded from a bottomed cylindrical body, and includes an opening 11 , a cylindrical part 12 , and a bottom 13 .
  • the cylindrical part 12 and the bottom 13 have the same shape across the entire circumference around the can axis O.
  • the can axis O extends vertically to a ground plane G 1 of the preform of the can 1 .
  • the bottom 13 includes a dome part 131 which is concave into the preform of the can 1 , and an annular leg part 132 projecting in the direction opposite to the direction in which the dome part 131 is concave.
  • the leg part 132 of the bottom 13 of the preform of the can 1 includes an outer wall 132 - 1 continuous with the cylindrical part 12 , a ground point 132 - 2 contacting the ground plane G 1 , and an inner peripheral section 132 - 3 continuous with the dome part 131 .
  • FIG. 2 is a vertical cross-sectional view through which the can axis O of a can body 1 a molded from the preform of the can 1 passes. Also the can axis O of the can body 1 a extends vertically to a ground plane G 2 .
  • the can body 1 a is a molded can molded by pressing an inner surface 131 a of the dome part 131 and the outer wall 132 - 1 of the preform of the can 1 facing one another in the direction along the can axis O.
  • the leg part 132 of the preform of the can 1 is partially deformed to mold a curved end 133 . That is, the can body 1 a illustrated in FIG. 2 includes the curved end 133 around the pressed dome part 131 , which is molded from the leg part 132 .
  • the can body 1 a includes a neck 14 having a diameter smaller than the outer diameter of the cylindrical part 12 , and a flange 15 molded at the end (lip) of the neck 14 on the opening 11 side.
  • the flange 15 is shaped to curl toward the outside of the can body 1 a to hold and tighten a lid (not shown) thereafter.
  • FIG. 3 is an enlarged view illustrating a region A 1 including the cylindrical part 12 , the dome part 131 , and the leg part 132 of the preform of the can 1 illustrated in FIG. 1 .
  • FIG. 4 is an enlarged view illustrating a region A 2 including the cylindrical part 12 , the dome part 131 , and the leg part 132 with the curved end 133 of the can body 1 a illustrated in FIG. 2 .
  • FIG. 3 is a vertical cross-sectional view taken along the can axis O where the leg part 132 of the bottom 13 of the preform of the can 1 includes the outer wall 132 - 1 continuous with the cylindrical part 12 and the inner peripheral section 132 - 3 continuous with the dome part 131 , which are continuous with one another at the ground point 132 - 2 contacting the ground plane G 1 .
  • a tip section 132 - 4 of the leg part 132 is formed by part of the outer wall 132 - 1 and part of the inner peripheral section 132 - 3 , and is shaped in an approximately circular arc including the ground point 132 - 2 and having a radius of curvature R 1 .
  • a boundary section 132 - 6 is formed by part of the inner peripheral section 132 - 3 and part of the dome part 131 , and is a shaped in an approximately circular arc including a boundary point 132 - 5 between the inner peripheral section 132 - 3 and the dome part 131 and having a radius of curvature R 2 .
  • FIG. 4 is a vertical cross-sectional view taken along the can axis O where the leg part 132 of the bottom 13 of the can body 1 a molded from the preform of the can 1 includes the curved end 133 formed between the outer wall 132 - 1 continuous with the cylindrical part 12 and the dome part 131 .
  • This curved end 133 includes an cuter peripheral section 133 - 1 continuous with the outer wall 132 - 1 and an inner peripheral section 133 - 3 continuous with the dome part 131 , which are continuous with one another at a ground point 133 - 2 contacting the ground plane G 2 .
  • the inner peripheral section 133 - 3 and the dome part 131 are continuous with one another at a boundary point 133 - 4 .
  • the inner peripheral section 133 - 3 includes a tapered surface 133 - 31 which is an approximately straight line in the vertical cross-sectional view taken along the can axis O.
  • the maximum height of the preform of the can 1 from the Ground plane G 1 to the dome part 131 is BS 1 as illustrated in FIG. 3
  • the maximum height of the can body 1 a, which is a molded can, from the ground plane G 2 to the dome part 131 is BS 2 as illustrated in FIG. 4
  • BS 2 may be smaller than BS 1 (BS 2 ⁇ BS 1 . . . (1)).
  • a ground diameter which is a distance between two ground points 132 - 2 passing through the can axis O of the preform of the can 1 is ⁇ 1
  • a ground diameter which is a distance between two ground points 133 - 2 passing through the can axis O of the molded can body 1 a is ⁇ 2 .
  • ⁇ 2 may be smaller than ⁇ 1 ( ⁇ 2 ⁇ 1 . . . (2)).
  • the preform of the can 1 may have BS 1 of 13.75 mm, and ⁇ 1 of 49.0 mm, and in this case, the molded can body 1 a may have BS 2 of 11.20 mm, and ⁇ 2 of 45.5 mm.
  • the inner peripheral section 132 - 3 of the leg portion 132 is inclined from the ground point 132 - 2 of the leg part 132 toward the can axis O with respect to the direction parallel to the can axis C) in the vertical cross-sectional view taken along the can axis O.
  • the inner peripheral section 133 - 3 connecting between the ground point 133 - 2 of the curved end 133 of the molded can body 1 a and the dome part 131 is inclined toward the direction opposite to the direction in which the inner peripheral section 132 - 3 of the leg part 132 is inclined toward the can axis O as illustrated in FIG.
  • the inner peripheral section 132 - 3 of the leg 132 of the preform of the can 1 illustrated in FIG. 3 has an approximately linear diameter reduction section 132 - 31 having length L in the vertical cross-sectional view taken along the can axis O.
  • the radius of curvature R 1 is 0.8 mm to 2.2 mm
  • the length L is 4.0 mm to 7.0 mm
  • 9 is 70 degrees to 85 degrees . . . (3)).
  • the radius of curvature R 1 may be 1.7 mm
  • the length L may be 5.9 mm
  • the curved end 133 around the dome part 131 is molded at least from the inner peripheral section 132 - 3 of the leg part 132 of the preform of the can 1 illustrated in FIG. 3 .
  • the inner peripheral section 132 - 3 of the leg part 132 connecting between the ground point 132 - 2 of the leg part 132 of the preform of the can 1 and the dome part 131 has length N in the vertical cross-sectional view taken along the can axis O illustrated in FIG. 3
  • the curved end 133 molded around the dome part 131 of the can body 1 a (molded can) has length X in the vertical cross-sectional view taken along the can axis o illustrated in FIG. 4
  • X is smaller than N (X ⁇ N . . . (4)) because a desired shape of the curved end 133 is stably obtained in the bottom reforming process.
  • the can body 1 a is manufactured in the process with the following step S 101 to step S 108 .
  • step S 101 of cupping a metal plate made of, for example, aluminum alloy is punched out into a circle, and drawing (cupping) is applied to the obtained circular metal plate with a cupping press to mold a cup-shaped body.
  • Step S 102 Molding a Preform of a Can>
  • step S 102 of molding a preform of a can subsequent to the step S 101 drawing and ironing is applied to the cup-shaped body, molded in the step S 101 ; a bottomed cylindrical body including a cylindrical part and a bottom is molded; pressing is further applied to the bottom of the bottomed cylindrical body; and a dome part which is concave into the bottomed cylindrical body, and an annular leg part projecting in the direction opposite to the direction in which the dome part is concave are molded. Consequently, the preform of the can 1 is molded.
  • a cleaning step to remove the lubricant may be added after the step S 102 .
  • step S 103 trimming to trim (cut) the lug of the opening end of the preform of the can 1 is performed by using a trimming device to even the height of the preform of the can 1 across the entire circumference.
  • Step S 104 Painting and Printing the Outer Surface>
  • step S 104 of painting and printing the outer surface subsequent to the step S 103 the outer surface of at least the cylindrical part 12 and the bottom 13 of the preform of the can 1 is painted with a painting material for the outer surface to form a coating film, and then a design image is printed on the outer surface (outer peripheral surface) of the cylindrical part 12 .
  • this printed surface with the design image may be coated with varnish to form an overcoat layer, and then the overcoat layer may be dried and baked in an oven.
  • step S 105 of painting the inner surface subsequent to the step S 104 the inner surface of the preform of the can 1 is painted with a painting material for the inner surface.
  • This painting may be performed, for example, with a spray device.
  • a painting material composition containing epoxy-acrylic copolymers and aqueous solvent may be given.
  • the inner surface 131 a of the preform of the can 1 is painted, and therefore it is possible to prevent the flavor of the content from reducing, and also to prevent corrosion of the metal.
  • a drying step to dry the preform of the can 1 at a high temperature for example, about 190 degrees Celsius to 210 degrees Celsius may be added.
  • step S 106 of bottom reforming subsequent to the step S 105 the preform of the can 1 is pressed such that the inner surface 131 a of the dome part 131 of the preform of the can 1 painted in the step S 105 and the outer wall 132 - 1 which face one another are pressed in the direction along the can axis O.
  • the can body 1 a molded can
  • details of the bottom reforming will be described later with reference to FIG. 6 to FIG. 11 .
  • a neck 14 is molded by applying die process (necking process) stepwise to the end of the cylindrical part 12 of the can body 1 a on the opening 11 side by using a die process tool (necking die) (not shown).
  • step S 100 of flanging subsequent to the step S 107 the end (lip) of the opening 11 is curled toward the outside of the can body 1 a by using a roller (not shown) to mold the flange 15 .
  • the shape of the flange 15 is made to hold and fasten the lid thereafter.
  • step S 107 of necking and the step S 108 of flanging may be performed before the step S 106 of bottom reforming.
  • the can body 1 a is manufactured as a molded can.
  • a drink is stored in the can body 1 a as a content, and a step of holding and fastening to tightly seal the flange 15 and the lid (not shown) together is performed.
  • a can container storing the drink, as a drink product, is manufactured.
  • step S 106 of bottom reforming will be described in detail by using a flow chart illustrated in FIG. 6 , and FIG. 7 to FIG. 11 .
  • pressing is performed by using, for example, a molding device 2 illustrated in FIG. 7 .
  • the molding device 2 includes a press object 21 configured to be inserted into the preform of the can 1 and contact the inner surface of the dome part 131 , and a shaping die 22 to mold the curved end 133 by the pressing of the press object 21 .
  • Step S 106 - 1 Placing a Preform of a Can>
  • step S 106 - 1 of placing a preform of a can the preform of the can 1 is placed on the shaping die 22 of the molding device 2 such that the outer wall 132 - 1 of the leg part 132 of the preform of the can 1 contacts a contact surface 221 of the shaping die 22 of the molding device 2 as illustrated in FIG. 7 .
  • the molding device 2 may include can body support (not shown) configured to support the cylindrical part 12 of the preform of the can 1 .
  • Step S 106 - 2 Moving the Press Object Down>
  • step S 106 - 2 of moving the press object down the press object 21 of the molding device 2 is moved toward the inner surface 131 a of the dome part 131 (in the arrow direction along the can axis O), also as illustrated in FIG. 7 .
  • the shape of the pressing surface 211 of the press object 21 is approximately the same as that of the dome part 131 .
  • the shape of the pressing surface 211 is not particularly limited.
  • the pressing surface 211 may have a curvature different from that of the dome part 131 so as to increase a pressure on, for example, the outer peripheral section of the dome part 131 .
  • the part of the concave of the pressing surface 211 other than the outer peripheral section 211 a is deeper than the pressing surface 211 illustrated in FIG. 7 .
  • the shape of the press object 21 may be hollow in which there is no pressing surface 211 except for the outer peripheral section 211 a.
  • step S 106 - 3 of contacting the inner surface of the dome part the press object 21 continues to further move in the arrow direction along the can axis O as illustrated in FIG. 8 .
  • the pressing surface 211 of the press object 21 contacts to press the inner surface 131 a of the dome part 131 .
  • a pressing force from the contact surface 221 of the shaping die 22 is applied to the outer wall 132 - 1 , and the tip section 132 - 4 of the leg part 132 of the preform of the can 1 is deformed from the contact surface 221 of the shaping die 22 to fit a curve shaping surface 222 as illustrated in FIG. 8 .
  • the molding device 2 may further include an air injector (not shown) in the center of the shaping die 22 .
  • air is injected from the air injector to the outer surface of the dome part 131 contacting the pressing surface 211 of the press object 21 .
  • the inner surface 131 a of the dome part 131 contacts the pressing surface 211 of the press object 21 in a stable manner.
  • step S 106 - 4 of guiding the shaping die the press object 21 continues to further press the inner surface 131 a of the dome part 131 in the arrow direction as illustrated in FIG. 9 , and therefore an additional pressing force from the contact surface 221 of the shaping die 22 is applied to the outer wall 132 - 1 .
  • part of the leg part 132 of the preform of the can 1 is guided to the curve shaping surface 222 , and therefore deformed to fit the curve shaping surface 222 .
  • the curved end 133 fitting the curve shaping surface 222 as illustrated in FIG. 10 is molded. By molding this curved end 133 , the can body 1 a as a molded can is obtained.
  • Step S 106 - 5 Moving the Press Object Up>
  • step S 106 - 5 of moving the press object up the press object 21 of the molding device 2 is moved in an arrow direction along the can axis O, which is opposite to the pressing direction, to space the press object 21 of the molding device 2 from the inner surface 131 a of the dome part 131 as illustrated in FIG. 11 .
  • the can body 1 a is removed from the molding device 2 .
  • the preform of the can 1 may be placed on the press object 21 of the molding device 2 , and the shaping die 22 of the molding device 2 may be moved and spaced from the outer wall 137 - 1 of the leg part 132 of the preform of the can 1 , and then the can body 1 a may be removed from the molding device 2 .
  • the curved end 133 is molded by pressing the inner surface 131 a of the dome part 131 .
  • the inner surface of the leg part 132 of the preform of the can 1 before the curved end 133 is molded has the inclined surfaces such as the outer wall 132 - 1 and the approximately linear diameter reduction section 132 - 31 in the vertical cross-sectional view taken along the can axis O across the entire circumference.
  • the approximately linear diameter reduction section 132 - 31 is inclined from the ground point 133 - 2 toward the opening of the can body 1 a and the can axis O, rather than the inner surface of the inner peripheral wall of the annular convex part (leg part) of the can according to the conventional technology described in, for example, Japanese Patent Application Laid-Open No. 2016-43991.
  • the painting material sprayed by using a spray device in the painting work easily reaches the inner surface of the inner peripheral section 132 - 3 , as well as the inner surface 131 a of the dome part 131 and the inner surface of the outer wall 132 - 1 .
  • the bottom 13 of the preform of the can 1 it is possible to paint the inner surface of the leg part 132 without the waste of the painting material, and also to reduce the difference in the thickness of the coating film of the painting material for the inner surface to even the thickness.
  • the inner surface and the outer surface of the preform of the can 1 are painted, and then, the preform of the can 1 is subjected to the bottom reforming by pressing the inner surface 131 a of the dome part 131 as described above. Therefore, any load such as friction due to a roller is not applied like the conventional bottom reforming process by using the roller. Therefore, the process of manufacturing the can body 1 a eliminates such a problem that the coating film on the inner surface and the outer surface of the leg part formed by previously painting the inner surface and the outer surface of the preform of the can 1 a is prone to be peeled off.
  • the aluminum oxide film is damaged by a load such as friction. This could generate rolling process marks (blacking) during sterilization by heating after the content is filled. As a result, the molded can body 1 a could be disfigured.
  • the process of manufacturing the can body 1 a described above does not have this problem of disfiguring.
  • the process of manufacturing the can body 1 a is simple in such a way that the inner surface 131 a of the dome part 131 of the preform of the can 1 and the outer wall 132 - 1 facing one another are pressed in the direction along the can axis O.
  • it is possible to mold the curved end 133 which is a structure to improve the pressure resistance of the bottom 13 around the dome part 131 .
  • This process is far simpler than a way in which the curved end 133 is molded by the bottom reforming process with a roller from the outside of the inner peripheral section 132 - 3 of the leg part 132 .
  • this process is different from the conventional technology of the bottom reforming process with a roller in that friction between the leg part 132 and the shaping die 22 is small. Therefore, the painting material is not built up on the shaping die 22 .
  • dotted line E 1 indicates part of the leg part 132 and the dome part 131 of the preform of the can 1 before the curved end 133 is molded
  • solid line E 2 indicates part of the leg part 132 and the dome part 131 of the can body 1 a after the curved end 133 is molded.
  • dotted line G 1 indicates the ground plane on which the preform of the can 1 is grounded at the ground point 132 - 2
  • solid line G 2 indicates the ground plane on which the molded can body 1 a is grounded at the ground point 133 - 2 .
  • the inner peripheral section 132 - 3 of the leg part 132 of the preform of the can 1 is inclined from the ground point 132 - 2 of the leg part 132 toward the can axis O with respect to the direction parallel to the can axis O orthogonal to the ground plane G 1 .
  • the above-described pressing is applied to the inner surface 131 a of the dome part 131 of the preform of the can 1 to mold the curved end 133 as indicated by the solid line E 2 .
  • the inner peripheral section 133 - 3 of the curved end 133 connecting between the ground point 133 - 2 of the curved end 133 and the dome part 131 is inclined toward the direction opposite to the direction in which the inner peripheral section 132 - 3 of the leg part 132 is inclined toward the can axis O, with respect to the direction parallel to the can axis O (that is, inclined from the ground point 133 - 2 toward the cylindrical part 12 with respect to the direction parallel to the can axis O).
  • length N of the inner peripheral section 132 - 3 of the leg part 132 connecting between the ground point 132 - 2 of the leg part 132 and the dome part 131 of the preform of the can 1 is greater than length X of the curved end 133 molded around the dome part 131 of the can body 1 a (molded can), as represented by the above-described expression (4).
  • M R1 the length of an approximately circular arc forming tip section 132 - 4 of the leg part 132 on the dotted line E 1 and having the radius of curvature R 1
  • L the length of the diameter reduction section 132 - 31 of the inner peripheral section 132 - 3 of the leg part 132 on the dotted line E 1 , which is an approximately linear in the vertical cross-sectional view taken along the can axis O
  • X is smaller than M R1 plus L (X ⁇ M R1 +L . . . (5)) because an desired shape of the curved end 133 can be stably provided in the bottom reforming process.
  • M R1 may be 3.44 mm
  • L may be 5.9 mm
  • X may be 7.03 mm.
  • the preform of the can 1 is molded with the numerical design that satisfies the above-described expressions (1) to (5).
  • the inner peripheral section 133 - 3 of the curved end 133 is more concave toward the cylindrical part 12 than the conventional can body subjected to the bottom reforming process using a roller. Therefore, it is possible to achieve a sufficient pressure resistance of the bottom 13 of the can body 1 a.
  • the inner surface and the outer surface of the preform of the can 1 are painted, but this is by no means limiting. At least one of the inner surface and the outer surface of the preform of the can 1 may be painted. Also in this case, the bottom reforming is performed by pressing the inner surface 131 a of the dome part 131 as described above. Therefore, the problem that the coating film is prone to be peeled off as described above does not occur.
  • a method of manufacturing a can body and a manufacturing line of a can body capable of manufacturing a can body including a bottom with a curved end on which a coating film is precisely formed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Road Signs Or Road Markings (AREA)
  • Air Bags (AREA)
  • Ropes Or Cables (AREA)
US18/114,421 2020-09-10 2023-02-27 Method of manufacturing can body and manufacturing line of the same Pending US20230219127A1 (en)

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JP2020152158A JP7527905B2 (ja) 2020-09-10 2020-09-10 缶体の製造方法
JP2020-152158 2020-09-10
PCT/JP2021/026169 WO2022054391A1 (ja) 2020-09-10 2021-07-12 缶体の製造方法及び缶体の製造ライン

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JP (1) JP7527905B2 (zh)
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JPH09285832A (ja) * 1996-04-23 1997-11-04 Kishimoto Akira シームレス缶及びその成形法
JPH11123481A (ja) * 1997-10-24 1999-05-11 Kishimoto Akira シームレス缶及びその成形法
NL1008468C2 (nl) * 1998-03-04 1999-09-07 Hoogovens Staal Bv Werkwijze voor de vervaardiging van een bus door wandstrekken.
US6434996B1 (en) * 1998-06-11 2002-08-20 Crown Cork & Seal Technologies Corporation Punch assembly for forming a base in a metal beverage can
BR112014002481B1 (pt) * 2011-08-01 2020-11-10 Crown Packaging Technology, Inc. método e aparelho para fabricação de um corpo de lata de metal
JP6713741B2 (ja) 2014-08-20 2020-06-24 ユニバーサル製缶株式会社 缶
WO2018008200A1 (ja) * 2016-07-06 2018-01-11 ユニバーサル製缶株式会社 成形加工ユニットおよびボトル缶製造装置
JP6820728B2 (ja) * 2016-11-29 2021-01-27 ユニバーサル製缶株式会社 ボトル缶およびその製造方法
JP6760460B1 (ja) * 2019-10-17 2020-09-23 東洋製罐グループホールディングス株式会社 シームレス缶体及びシームレス缶体の製造方法
JP6835109B2 (ja) 2019-01-30 2021-02-24 東洋製罐グループホールディングス株式会社 シームレス缶体及びシームレス缶体の製造方法
US20220097896A1 (en) * 2019-01-30 2022-03-31 Toyo Seikan Group Holdongs, Ltd. Seamless can body and method of manufacturing seamless can body
JP7521537B2 (ja) * 2019-11-11 2024-07-24 東洋製罐株式会社 缶体の成形装置

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EP4201547A1 (en) 2023-06-28
EP4201547A4 (en) 2024-07-24
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CN116133769A (zh) 2023-05-16
TWI787960B (zh) 2022-12-21
JP7527905B2 (ja) 2024-08-05
JP2022046224A (ja) 2022-03-23

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