US20130322989A1 - Intermittent rotating gluing-flanging machine for large format multiform metal caps - Google Patents

Intermittent rotating gluing-flanging machine for large format multiform metal caps Download PDF

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Publication number
US20130322989A1
US20130322989A1 US13/992,779 US201013992779A US2013322989A1 US 20130322989 A1 US20130322989 A1 US 20130322989A1 US 201013992779 A US201013992779 A US 201013992779A US 2013322989 A1 US2013322989 A1 US 2013322989A1
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United States
Prior art keywords
caps
gluing
multiform
large format
flanging machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/992,779
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English (en)
Inventor
Jose Peñalver Garcia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Industrias Penalver SL
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Assigned to INDUSTRIAS PENALVER, S.L. reassignment INDUSTRIAS PENALVER, S.L. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PENALVER GARCIA, JOSE
Publication of US20130322989A1 publication Critical patent/US20130322989A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00—Making hollow objects
    • B21D51/16—Making hollow objects characterised by the use of the objects
    • B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
    • B21D51/44—Making closures, e.g. caps
    • B21D51/46—Placing sealings or sealing material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0426—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved along a closed path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • B05C5/0216—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00—Making hollow objects
    • B21D51/16—Making hollow objects characterised by the use of the objects
    • B21D51/26—Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B21D51/2615—Edge treatment of cans or tins
    • B21D51/263—Flanging

Definitions

  • the machine of the invention is intended to combine into a single device the gluing and flanging operations, and to cover a very specific field in the market concerning the production of mid/large size format caps. It is important for the manufacturer of caps to have a unit wherein the interchangeability between different formats can be done in a quick and easy way, taking into account that for large size caps the productions are much smaller than for other more standard caps.
  • the invention proposes an intermittent rotating gluing-flanging machine for large format multiform metal caps that has a prismatic geometry, and which is equipped with different driving means in order to develop the applications required for flanging and gluing caps.
  • It has at its top an upper platform as a working table with an essentially square geometry and provided at its center with an intermittent rotation cap-holder rotating disk with at least four substations capable of producing over one hundred and fifty caps per minute in cap sizes up to 300 mm in diagonal and more than two hundred and fifty caps per minute in cap sizes with a diagonal around 150 mm.
  • the cap-holder rotating disk is driven by an indexer, giving it an intermittent motion composed by a continuous rotation of 90°, 45°, 22.5°, and so on (depending on the number of substations) for displacing the cap from one station to another, and a stop for implementing the appropriate application: feeding, flanging, gluing or evacuating the caps from the unit through the conveyor.
  • the forward and down times of each substation are distributed at 50%, i.e., the time each substation takes in making a rotation of a certain angular range, is the same as the downtime used for the applications of flanging, gluing, feeding or evacuating the caps from the machine unit.
  • the flanging device is characterized by comprising a matrix-holder casing as a female element faced to a punch as the male element that alternately moves up and down against the inner cavity of the matrix to form the cap, such punch being moved through a connecting rod-crank mechanism that receives the motion from the camshaft.
  • the hinged connection between the threaded shaft and the cylindrical body is a ball joint.
  • the upward and downward motion of the punch is secured by at least two shanks wherein the base of the punch is guided, said shanks being joined through one of their ends to the upper platform as a working table.
  • the matrix-holder casing is characterized in that is foldable and therefore is coupled to it a transverse shaft, while having a locking shaft to secure its active position.
  • the rotational motion of the gluing device is transmitted via a servomotor with the interposition of a major cogged belt coupled on a perimeter cog of the main pulley and on minor pulleys coupled to side axes.
  • the main pulley rotates around a main shaft linked at the top to a frictionless rotating joint that includes a reservoir for containing the rubber material in liquid state, which reservoir is connected to a distributor associated with guns incorporating the injectors, which guns are independently fed with liquid rubber and air.
  • the cam groove is characterized in that it comprises an eccentric channel composed of three cam profiles: an upper one that acts as a cam, an intermediate profile that performs the function of countercam and a lower profile which also acts as a cam, said eccentric channel being complemented with three rollers of the follower, so that the upper and lower rollers rest on the inner face of the upper and lower cam profiles, while the intermediate roller makes contact on the outer face of the intermediate cam profile.
  • the cap evacuation device comprises a reciprocating pusher with an up/down motion that moves the respective cap upwards from its location in the radial opening or window of the rotating disk, also comprising a magnetic conveyor belt coupled to pulleys in order to evacuate the cap outward from the machine when its conformation has been completed.
  • the reciprocating motion of the pusher is provided by a rod/crank mechanism transmitted from the camshaft.
  • the mentioned rod/crank mechanism to generate said reciprocating motion of the pusher is determined from a posterior eccentric appendix to which a lower swivel joint connected to a shaft is hinged, this being in turn connected through its free end to another higher swivel joint joined to the pusher guided in vertical bars.
  • the machine table includes under the cap-holder rotating disk a set of magnets housed inside of boxes in radial arrangement for fixing the caps.
  • FIGS. 3 a , 3 b and 3 c Show cross sections of the process for feeding and dispensing the caps into the feeder device through three steps in which the cap to cap separation for their distribution to the machine can be seen. It also includes details of the inner area of the feeder device for further clarification.
  • FIG. 4 is an elevational sectional view of the flanging station and camshaft which provides it motion. It shows the arrangement of all the most representative elements.
  • FIG. 5 Shows a perspective view of the gluing device as a partial section. This figure shows the assembly of the most representative of this application for performing the copying of the cap.
  • FIG. 6 Shows a cross-sectional view of the gluing device with all the most representative elements and a detail thereof wherein the cam-countercam-cam copying system and the three roller follower coupled on an eccentric groove is more clearly reflected.
  • FIGS. 6 a , 6 b and 6 c Show respective plan views wherein the process for copying the cap can be seen through several steps, in which the different positions of the follower and gun along the cam profile when the main pulley rotates certain degree are seen.
  • FIG. 7 Shows a detail in the gluing application on the perimeter channel of the cap by using an application gun.
  • FIG. 8 Shows an elevational section of the station for evacuating the caps in which can be seen the system for lifting the caps consisting of a pusher and conveyor belt for evacuating caps.
  • the invention relates to a gluing-flanging machine 6 for metal caps 56 with non-circular geometry key feature of which is the simultaneous performance into a single unit of the gluing and flanging operations by using a gluing device 4 and a flanging device 3 for medium/large format caps 56 , any geometry thereof being able to be adapted using a simple and rapid format change with respect to the cap-holder rotating disk 1 , a punch 16 - 17 , a copying cam 63 and a feeding tower 12 .
  • the rotating disk 1 is disposed above an upper platform 51 as a working table.
  • the central device of the gluing-flanging machine 6 consists of the intermittent rotation cap-holder rotating disk 1 provided at least with four substations for housing and distributing the caps 56 to the various stations of the machine unit. It is powered by an indexer 8 in order to provide it an intermittent forward and stop rotation motion, wherein the forward motion is used to move the cap 56 from one station to another and the stop motion for the various applications described herein. Motions between different devices on the machine unit 1 and the cap-holder rotating disk are synchronized such that all the stations work simultaneously.
  • Each blade moves linearly by being individually coupled on each of the two radial cars provided in the clip 15 .
  • These assemblies are located at the bottom of the feeding tower 12 and on opposite sides, thus creating a uniform support for the caps 56 through three contact points in order to thus avoid the oscillation of the same in the tower 12 .
  • the caps 56 rest on the upper blade 13 that is partially positioned in the inner area of the tower 12 . Due to the pneumatic actuation of the clip 15 , the upper 13 and lower 14 blades are moved in opposite directions simultaneously, so that when the upper blade 13 moves back from the planar area inside the tower 12 , the lower blade 14 moves forward inward the same.
  • the cap feeder device 2 has been provided with a lifting device 48 that greatly helps for performing these operations.
  • the cap 56 feeder device 2 assembly moves vertically on two linear guides provided with bearings thanks of a pneumatic cylinder not shown in the figures, nor are represented the linear guides. All these elements are coupled on the lifting device 48 .
  • the flanging operation is done using the punch 16 - 17 by the stamping method. It consists of two complementary bodies, one fixed with female profile so-called matrix 16 and one moving body with male profile so-called punch 17 .
  • the cap 56 is flanged in a single hit by the impact generated by being trapped between the inner cavities of the punch 16 - 17 , thus changing the wing profile. This method allows us to obtain an excellent flanging finishing by adjusting the edge line of the cap and thus facilitating the final closure of this in the package.
  • the upward and downward vertical movement of the punch 17 is generated through a connecting rod-crank mechanism.
  • the camshaft 11 has at its end an anterior eccentric appendix 54 coupled on a swivel joint 18 into which a threaded shaft 19 with a spherical shape at its upper end is housed.
  • the upper end of said threaded shaft 19 is embedded inside a cylindrical body 20 with spherical cavity 20 thus achieving a new hinging point.
  • the cylindrical body 20 is screwed to a base 21 of the punch 17 , such that when the camshaft 11 rotates, the rotation of the anterior eccentric appendix or bulge 54 causes the upward and downward movement of the threaded shaft 19 which in turn pushes the punch 17 into a fixed position at which the matrix 16 is located.
  • the base 21 of said punch 17 is guided through at least two shanks 22 located thereon.
  • the matrix 16 is coupled on a matrix-holder casing 23 available for rotating and folding in order to performance the maintenance processes, and provided on its lower base with a lower box 58 wherein a locking shaft 24 driven by a gear 25 with a relation of one half crank 26 for locking/unlocking device.
  • the locking shaft head 24 is housed while matrix-holder casing 23 is hingely coupled for folding thereof when a transverse shaft 57 is necessary.
  • the new gluing device 4 performs the operation by applying liquid rubber directly onto a perimeter channel 60 of the cap 56 with a certain flow rate through at least one injector 27 of a gun 28 designed for the application. It is based on a copying cam mechanism 63 and roller follower 31 , but with very interesting particularities and advantages described below.
  • the roller follower 31 makes an accurate and precise copying around the cam profiles 29 - 29 ′- 30 when contacting therewith with a uniform pressure along the entire travel.
  • the geometric center of the roller follower 31 runs on the contour of cam-countercam-cam 29 - 30 - 29 ′ identical to the path run by the application center of the gun 28 through the perimeter channel 60 of the cap 56 , therefore it can be verified that the centers of the roller follower 31 and gun 28 are located in the same vertical.
  • the guns 28 also describe a linear motion combined with other rotating one. It is thus obtained copying the cam 29 - 30 - 29 ′ profile that for this type of application coincides with the center of the perimeter channel 60 of the cap 56 to be glued.
  • the gluing device 4 has been equipped with a posterior lifting device 39 that greatly helps in performing these operations.
  • the gluing device 4 vertically moves on two linear guides provided with bearings thanks to a pneumatic cylinder not shown in the figures, said linear guides have not been represented either.
  • the device for evacuating 5 caps 56 performs the synchronized output of caps from the unit to a drying oven.
  • Such evacuation device 5 basically comprises two elements: a pusher 40 and a magnetic conveyor belt 41 and pulleys.
  • the pusher 40 with a vertical upward-downward motion lifts the cap from the corresponding substation (radial opening 61 ) of the rotating disk 1 to the vicinity of the evacuation device 5 .
  • the cap With the help of the magnetic field provided by the aforementioned evacuation device 5 , the cap is pulled over the evacuation belt 41 being attached thereof in order to be evicted from the machine.
  • the pusher 40 is guided in vertical bars 55 .
  • the device 5 for evacuating caps 56 provides a set of magnets therein that generate a magnetic field and attract the cap preventing it from get off the conveyor belt 41 . Also, the evacuation device 5 is actuated through a gear 45 with 1/1 relation, which receives motion from a kinematic chain 50 running from a side output shaft 46 through the right side of indexer 8 . This area of the machine does not suffer any modification ahead the possibility of changing the format of the cap.
  • the motor element 9 transmits its motion to a camshaft 11 and the rotation of the latter is transmitted to an indexer 8 by using a chain 50 coupled to a lower pinion 53 integral with said camshaft 11 and an upper pinion 52 integral with a side shaft 46 of the indexer 8 , this including an upper shaft 49 that transmits motion to the cap-holder rotating disk 1 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Automatic Assembly (AREA)
  • Spray Control Apparatus (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Transmission Devices (AREA)
  • Making Paper Articles (AREA)
  • Press Drives And Press Lines (AREA)
  • Coating Apparatus (AREA)
  • Confectionery (AREA)
US13/992,779 2010-12-14 2010-12-14 Intermittent rotating gluing-flanging machine for large format multiform metal caps Abandoned US20130322989A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/ES2010/070822 WO2012080521A1 (es) 2010-12-14 2010-12-14 Máquina engomadora-rebordeadora rotativa intermitente para tapas metálicas multiforma de gran formato

Publications (1)

Publication Number Publication Date
US20130322989A1 true US20130322989A1 (en) 2013-12-05

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US13/992,779 Abandoned US20130322989A1 (en) 2010-12-14 2010-12-14 Intermittent rotating gluing-flanging machine for large format multiform metal caps

Country Status (9)

Country Link
US (1) US20130322989A1 (ru)
EP (1) EP2653246B8 (ru)
CN (1) CN103561881B (ru)
BR (1) BR112013014970A2 (ru)
EC (1) ECSP13012696A (ru)
ES (1) ES2727225T3 (ru)
RU (1) RU2559068C2 (ru)
TW (1) TWI559999B (ru)
WO (1) WO2012080521A1 (ru)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107511436A (zh) * 2017-10-13 2017-12-26 晋江兴泰制罐有限公司 圆盖自动一体化生产线及利用该生产线制备圆盖的方法
CN115812972A (zh) * 2023-01-29 2023-03-21 青岛得高健康科技有限公司 一种欧李钙粉的制备方法
WO2023121852A1 (en) * 2021-12-21 2023-06-29 Alfons Haar, Inc. Rotary dispensing tank

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CN104647743B (zh) * 2015-01-09 2017-03-15 深圳市小龙电器有限公司 轴与套筒配合的自动化机械装置
CN104690130B (zh) * 2015-02-09 2017-11-28 天津市奥恒机电装备有限公司 一种卷边封胶机的金属板件造边涂胶机构
CN106552871B (zh) * 2016-08-05 2018-07-31 浙江吉利控股集团有限公司 一种冲压板件涂油频次调节装置
CN106890878B (zh) * 2017-02-23 2018-05-29 缪元生 桶盖的预卷喷胶机
CN107335584B (zh) * 2017-08-23 2022-11-29 无锡康沃特变频电机有限公司 转子轴与磁钢喷雾涂胶设备
CN107537717B (zh) * 2017-10-11 2022-10-04 深圳市柳溪科技发展有限公司 一种旋转角度可控的旋转机构
CN109127220B (zh) * 2018-09-03 2021-03-05 安徽鼎恒再制造产业技术研究院有限公司 一种圆盘工件表面喷涂用焊接机
CN109662111A (zh) * 2018-12-28 2019-04-23 龙口味美思环保科技有限公司 一种用于面包棒生产的喷油装置及其使用方法
CN114289215B (zh) * 2021-12-29 2022-11-25 福建奥丰阀门铸造有限公司 大口径窄型腔阀体复合铸造表面硅溶胶涂刷工艺及装置

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US2282959A (en) * 1937-10-12 1942-05-12 Anchor Cap & Closure Corp Machine for making closure caps
US2368614A (en) * 1942-11-09 1945-02-06 Charles N Raibourn Metalworking machine
US3999494A (en) * 1974-08-23 1976-12-28 Toyo Seikan Kaisha Limited Method and apparatus for forming openings in a can end and applying a sealant to the inside surfaces of the openings
US4056644A (en) * 1975-10-09 1977-11-01 Howard Alfred S Method of coating annular surfaces
US4862569A (en) * 1988-03-08 1989-09-05 Azypatent Ag Machine with a table with intermittent rotation
US6730168B1 (en) * 2003-07-28 2004-05-04 Custom Machining Corp. Magnetic sealant liner applicator for applying sealant to various sizes of metal lids
US7134824B2 (en) * 2002-06-05 2006-11-14 Industrias Peñalver S.L. Curling-sealing compound lining machine for non-circular metal lids of containers

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SU579072A1 (ru) * 1976-01-29 1977-11-05 Belykh Mikhail S Комбинированный штамп дл штамповки крышек к консервным банкам
US4262629A (en) * 1977-09-22 1981-04-21 Entech Corporation Apparatus for application of sealant to can lids
US4274456A (en) * 1979-12-06 1981-06-23 Coors Container Company Apparatus for dispensing fluid sealant
US5139132A (en) * 1991-09-09 1992-08-18 Ball Corporation Orientation apparatus and method for disk shaped parts
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Publication number Priority date Publication date Assignee Title
US2282959A (en) * 1937-10-12 1942-05-12 Anchor Cap & Closure Corp Machine for making closure caps
US2368614A (en) * 1942-11-09 1945-02-06 Charles N Raibourn Metalworking machine
US3999494A (en) * 1974-08-23 1976-12-28 Toyo Seikan Kaisha Limited Method and apparatus for forming openings in a can end and applying a sealant to the inside surfaces of the openings
US4056644A (en) * 1975-10-09 1977-11-01 Howard Alfred S Method of coating annular surfaces
US4862569A (en) * 1988-03-08 1989-09-05 Azypatent Ag Machine with a table with intermittent rotation
US7134824B2 (en) * 2002-06-05 2006-11-14 Industrias Peñalver S.L. Curling-sealing compound lining machine for non-circular metal lids of containers
US6730168B1 (en) * 2003-07-28 2004-05-04 Custom Machining Corp. Magnetic sealant liner applicator for applying sealant to various sizes of metal lids

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107511436A (zh) * 2017-10-13 2017-12-26 晋江兴泰制罐有限公司 圆盖自动一体化生产线及利用该生产线制备圆盖的方法
WO2023121852A1 (en) * 2021-12-21 2023-06-29 Alfons Haar, Inc. Rotary dispensing tank
US11707762B2 (en) 2021-12-21 2023-07-25 Alfons Haar, Inc. Rotary dispensing tank
CN115812972A (zh) * 2023-01-29 2023-03-21 青岛得高健康科技有限公司 一种欧李钙粉的制备方法

Also Published As

Publication number Publication date
CN103561881B (zh) 2015-11-25
EP2653246B8 (en) 2019-07-03
WO2012080521A1 (es) 2012-06-21
RU2013128391A (ru) 2015-01-20
TWI559999B (en) 2016-12-01
RU2559068C2 (ru) 2015-08-10
ECSP13012696A (es) 2013-08-30
EP2653246A1 (en) 2013-10-23
TW201223655A (en) 2012-06-16
ES2727225T3 (es) 2019-10-14
BR112013014970A2 (pt) 2016-09-13
EP2653246B1 (en) 2019-04-24
EP2653246A4 (en) 2016-09-14
CN103561881A (zh) 2014-02-05

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