US20110067903A1 - Bundled flexible flat circuit cable - Google Patents

Bundled flexible flat circuit cable Download PDF

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Publication number
US20110067903A1
US20110067903A1 US12/729,677 US72967710A US2011067903A1 US 20110067903 A1 US20110067903 A1 US 20110067903A1 US 72967710 A US72967710 A US 72967710A US 2011067903 A1 US2011067903 A1 US 2011067903A1
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US
United States
Prior art keywords
connection section
section
cluster
flat circuit
circuit cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/729,677
Other languages
English (en)
Inventor
Gwun-Jin Lin
Chih-Heng Chuo
Kuo-Fu Su
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Advanced Flexible Circuits Co Ltd
Original Assignee
Advanced Flexible Circuits Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advanced Flexible Circuits Co Ltd filed Critical Advanced Flexible Circuits Co Ltd
Assigned to ADVANCED FLEXIBLE CIRCUITS CO., LTD. reassignment ADVANCED FLEXIBLE CIRCUITS CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LIN, GWUN-JIN, SU, KUO-FU, CHUO, CHIH-HENG
Publication of US20110067903A1 publication Critical patent/US20110067903A1/en
Priority to US13/602,663 priority Critical patent/US20120325528A1/en
Priority to US13/602,646 priority patent/US8872032B2/en
Priority to US13/602,627 priority patent/US20120325526A1/en
Abandoned legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/0277—Bendability or stretchability details
    • H05K1/028—Bending or folding regions of flexible printed circuits
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/08—Flat or ribbon cables
    • H01B7/0892—Flat or ribbon cables incorporated in a cable of non-flat configuration
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/0213—Electrical arrangements not otherwise provided for
    • H05K1/0216—Reduction of cross-talk, noise or electromagnetic interference
    • H05K1/0218—Reduction of cross-talk, noise or electromagnetic interference by printed shielding conductors, ground planes or power plane
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/14—Structural association of two or more printed circuits
    • H05K1/148—Arrangements of two or more hingeably connected rigid printed circuit boards, i.e. connected by flexible means
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/18—Printed circuits structurally associated with non-printed electric components
    • H05K1/189—Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/05—Flexible printed circuits [FPCs]
    • H05K2201/051—Rolled
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/05—Flexible printed circuits [FPCs]
    • H05K2201/055—Folded back on itself

Definitions

  • the present invention relates to a single transmission flat cable, and in particular to a bundled flexible flat circuit cable with a stack structure.
  • a conventional flat cable comprises a plurality of conductors covered with insulation arranged to joint each other in a side-by-side fashion to form a cable having a flat structure.
  • the flat cable is commonly used for transmission of signal in a variety of electrical appliances, electronic facility, computer facility, and communication facility.
  • the flexible circuit-board flat cables that are commonly used currently are constructed in different configurations that are either a single-sided board, a double-sided board, or a multiple-layered board, in order to meet the needs of applications that require different numbers of conductors for signal transmission.
  • Adopting a flat cable that has a flat structure to serve as a signal transmission line constitutes no severe problem in practical applications where the flat cable needs to extend through an elongate space.
  • a hinge structure that has a bore.
  • a cover or a screen is coupled to a body of the electronic device with a hinge structure.
  • the state-of-the-art techniques use a miniaturized flat cable or bundled extra thin leads to serve as a signal transmission line.
  • the present inventor provided various flexible flat circuit cables that have a bundled structure and a cluster section.
  • the cluster section is composed of a plurality of cluster strips formed by slitting a flexible substrate in an extension direction.
  • a flexible flat circuit cable having a bundled structure and a cluster section meets most of the needs discussed above.
  • an objective of the present invention is to provide a bundled flexible flat circuit cable having a stack structure, whereby the stack structure allows the flat cable to reduce a width dimension of an end of the flat cable so that the end of the flexible flat circuit cable can easily extend through a bore defined in a hinge.
  • Another objective of the present invention is to provide a bundled flexible flat circuit cable that exhibits excellent electromagnetic shielding characteristics, which when combined with the features of stacking and bundling of the flat cable of the present invention, allows for the formation of an electromagnetic shielding layer on a flexible substrate of the flat cable and may also allow for forming a bundled structure with electromagnetic shielding material.
  • the solution adopted in the present invention to overcome the problems of the conventional techniques comprises a flexible substrate that forms at least one cluster section.
  • the cluster section is composed of plural cluster strips that are formed by slitting the flexible substrate along an extension direction of the flexible substrate.
  • the cluster section has an end forming at least one first connection section and an opposite end forming at least one second connection section.
  • Both the first and second connection sections or one of the first and second connection sections comprises a stack structure, which is formed by folding two opposite side stacking zones or one of the two opposite side stacking zones of the connection section along a respective fold line to have the side stacking zone stacked on at least a portion of a central zone of the connection section that is located between the two opposite side stacking zones.
  • the flexible substrate can be of a single-sided or double-sided structure and may additionally comprise an electromagnetic shielding layer.
  • a bundling structure is provided to bundle the cluster section at a predetermined location to form a bundled structure.
  • the bundling structure can be made of a shielding material, an insulation material, or a combination of shielding material and insulation material.
  • a stacked arrangement is selectively formed so that the configuration of a signal transmission flat cable can be made to reduce the width dimension of an end of the flexible flat circuit cable.
  • the sized reduced end of the flexible flat circuit cable can be easily extended through a small diameter of a bore defined in a hinge when the flexible flat circuit cable is being mounted to the hinge structure.
  • the bundling structure that bundles the cluster section of the flexible flat circuit cable together provides a function to restrict flexing of each cluster strip of the cluster section of the flexible substrate and also offers electromagnetic shielding to the cluster section.
  • FIG. 1 is a perspective view of a bundled flexible flat circuit cable in accordance with the present invention in an expanded form
  • FIG. 2 is a cross-sectional view taken along line 2 - 2 of FIG. 1 ;
  • FIG. 3 is a cross-sectional view showing a flexible substrate arranged as a double-sided circuit substrate in accordance with the present invention
  • FIG. 4 is a perspective view showing the bundled flexible flat circuit cable of the present invention with terminal connection sections thereof in a stacked condition;
  • FIG. 5 is a cross-sectional view taken along line 5 - 5 of FIG. 4 ;
  • FIG. 6 is a perspective view showing an embodiment of the bundled flexible flat circuit cable of the present invention where both a first connection section and a second connection section are each provided with a connection socket;
  • FIG. 7 is a perspective view showing an embodiment of the present invention where a connection section is connected respectively through cluster strips of two separate cluster sections to two opposite connection sections;
  • FIG. 8 is a cross-sectional view showing a bundling structure wrapping around cluster strips of a cluster section of a flexible substrate in accordance with the present invention
  • FIG. 9 is a perspective view showing an application of the present invention in a mobile phone that has a hinge structure
  • FIG. 10 is a cross-sectional view showing an outer insulation layer wrapping around an outer surface of an electromagnetic shielding layer of the bundling structure shown in FIG. 8 ;
  • FIG. 11 is a cross-sectional view showing a cluster section of a flexible substrate of the present invention first wrapped by an inner insulation layer, an electromagnetic shielding layer wrapping around an outer surface of the inner insulation layer, and an outer insulation layer further wrapping around an outer surface of the electromagnetic shielding layer;
  • FIG. 12 is a perspective view showing a bundled flexible flat circuit cable in accordance with the present invention where a helical bundling structure wraps around a predetermine location of a cluster section of the bundled flexible flat circuit cable.
  • the bundled flexible flat circuit cable constructed in accordance with the present invention comprises a flexible substrate 11 , which extends a predetermined length in an extension direction I.
  • the flexible substrate 11 has a first surface 11 a and an opposite second surface 11 b .
  • a first conductive layer 12 and a first insulation layer 13 are sequentially formed on the first surface 11 a of the flexible substrate 11 .
  • an electromagnetic shielding layer 14 is further formed on the first insulation layer 13 .
  • the electromagnetic shielding layer 14 may selectively and locally covers a predetermined area of an external surface of the first insulation layer 13 to provide electromagnetic shielding for protecting electrical signals.
  • the flexible circuit substrate shown in FIG. 2 has a structure of single-sided circuit substrate.
  • the present invention is equally applicable to a double-sided circuit substrate.
  • a second conductive layer 15 and a second insulation layer 16 are sequentially formed on the second surface 11 b of the flexible substrate 11 .
  • a signal jumper structure may be additionally provided.
  • a through hole 17 is defined through both the first surface 11 a and the second surface 11 b of the flexible substrate 11 at a predetermined location and a conductive substance 18 is formed on an inside surface of the through hole 17 to allow for selective signal communication between the first conductive layer 12 and the second conductive layer 15 of the first surface 11 a and the second surface 11 b of the flexible substrate 11 .
  • the structure of double-sided circuit substrate can be alternatively realized by bonding two single-sided circuit substrates in a back-to-back manner.
  • the flexible substrate 11 is divided in the extension direction I into a first connection section 2 , a second connection section 3 , and a cluster section 4 between the first and second connection sections 2 , 3 .
  • the first connection section 2 is located at an end of the cluster section 4
  • the second connection section 3 is located at an opposite end of the flexible substrate 11 that is opposite to the first connection section 2 .
  • the cluster section 4 comprises a plurality of cluster strips 41 that is formed by slitting the flexible substrate 11 in the extension direction I. All or some of the cluster strips 41 is provided with a signal line to serve as an electrical signal transmission path between the first connection section 2 and the second connection section 3 .
  • the cluster section 4 may selectively form a plurality of tear stop holes 214 at suitable locations of terminals of all or some cluster strips 41 (for example, in the first connection section 2 and the second connection section 3 ) in order to protect the cluster strips 41 from damage caused by undesired tearing along the slitting during the assembling or use of the flexible substrate 11 .
  • the first connection section 2 comprises a stack structure 20 .
  • the stack structure 20 divides the first connection section 2 into a central zone 21 and side stacking zones 22 , 23 located on opposite sides of the central zone 21 .
  • the side stacking zones 22 , 23 of the two sides or one of the side stacking zones 22 , 23 of one side of the central zone 21 is allowed to fold along a physical or imagination fold line 212 , 213 to fold in a direction toward the central zone 21 so as to have the side stacking zones 22 , 23 stacked under the central zone 21 or on a portion of the central zone 21 .
  • the second connection section 3 may also be provided with a similar stack structure to allow two side stacking zones 32 , 33 that are located on opposite sides of a central zone 31 of the second connection section 3 to be stacked under the central zone 31 or on a portion of the central zone 31 . After the stacking operation, a structure shown in FIG. 4 is formed.
  • the first connection section 2 and the second connection section 3 may be provided with different types of connection socket or terminal plug at predetermined locations thereof.
  • a connection socket 211 is set on the central zone 21 of the first connection section 2
  • the side stacking zone 32 of the second connection section 3 forms a terminal plug 321 at a side edge thereof.
  • the central zone 21 of the first connection section 2 is mounted with a connection socket 211 and the side stacking zone 31 of the second connection section 3 is also provided with a connection socket 311 .
  • connection sections and the cluster section of the flexible substrate can be arranged in a one-to-one fashion, or alternatively a one-to-plurality fashion can be adopted.
  • FIG. 1 an arrangement that a connection section is connected by a single cluster section to an opposite connection section is provided.
  • FIG. 7 a different arrangement that a second connection section 3 is connected by cluster strips 41 of a cluster section 4 to a first connection section 2 and is also connected by cluster strips 41 a of an additional cluster section 4 a to an additional first connection section 2 a is provided.
  • Practical application may need different variations to meet different requirements.
  • At least one bundling structure 5 is provided to loop around or bundle the cluster section 4 of the flexible substrate 11 at a predetermined location (see FIG. 4 ) so as to bundle the cluster strips 41 of the cluster section 4 together to form a bundled structure.
  • FIG. 8 shows a cross-sectional view taken along line 8 - 8 of FIG. 4 .
  • the bundling structure 5 comprises an electromagnetic shielding layer 51 .
  • the bundling structure 5 comprises a structure that is made of an electromagnetic shielding substance looping around the predetermined location of the cluster section 4 , so as to loop or bundle the cluster strips 41 of the cluster section 4 together to form a bundled structure and also to provide electromagnetic shielding to the cluster section 4 .
  • the bundling structure 5 can be alternatively made of an insulation material (such as a water-proof plastic band) or a composite combination of electromagnetic shielding substance and insulation material can be used to form the bundling structure.
  • FIG. 9 illustrates an example application of the present invention in a mobile phone that has a hinge structure.
  • the bundled flexible flat circuit cable 100 is set through a hinge structure 6 with the cluster strips 41 of the cluster section 4 of the flexible substrate 11 and the first connection section 2 and the second connection section 3 are respectively set on opposite sides of the hinge structure 6 .
  • the electromagnetic shielding effect provided by the electromagnetic shielding layer 51 of the bundling structure 5 electromagnetic interference occurring in the electrical signals transmitted through a transmission path defined by the cluster strips 41 of the cluster section 4 can be effectively eliminated.
  • an outer surface of the electromagnetic shielding layer 51 may be further surrounded by an outer insulation layer 52 (see FIG. 10 ), or alternatively, the cluster section 4 of the flexible substrate 11 is wrapped around by an inner insulation layer 53 , an electromagnetic shielding layer 51 is then wrapped around an outer surface of the inner insulation layer 53 , and finally an outer insulation layer 54 is further wrapped around an outer surface of the electromagnetic shielding layer 51 (see FIG. 11 ).
  • the bundling structure 5 used in the previous embodiments is made in the form of a thin sheet, which is wrapped in a wrapping direction II around the predetermined location of the cluster section.
  • a helical wrapping structure may be employed to form the bundling structure.
  • a slender elongate band made of an electromagnetic shielding material is helically wrapped in an inclination direction III around the cluster strips 41 of the cluster section 4 to form a helical bundling structure 5 a .
  • the elongate band can be made of an electromagnetic shielding material including a piece of electrically conductive cloth, silver foil, aluminum foil, copper foil, and other metal foils that exhibit electromagnetic shielding characteristics.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Structure Of Printed Boards (AREA)
  • Insertion, Bundling And Securing Of Wires For Electric Apparatuses (AREA)
  • Insulated Conductors (AREA)
  • Manufacturing & Machinery (AREA)
US12/729,677 2009-09-18 2010-03-23 Bundled flexible flat circuit cable Abandoned US20110067903A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US13/602,663 US20120325528A1 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable
US13/602,646 US8872032B2 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable
US13/602,627 US20120325526A1 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW98131522 2009-09-18
TW098131522A TWI543209B (zh) 2009-09-18 2009-09-18 Bundled soft circuit cable

Related Child Applications (3)

Application Number Title Priority Date Filing Date
US13/602,627 Division US20120325526A1 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable
US13/602,663 Division US20120325528A1 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable
US13/602,646 Division US8872032B2 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable

Publications (1)

Publication Number Publication Date
US20110067903A1 true US20110067903A1 (en) 2011-03-24

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ID=43755649

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Application Number Title Priority Date Filing Date
US12/729,677 Abandoned US20110067903A1 (en) 2009-09-18 2010-03-23 Bundled flexible flat circuit cable
US13/602,646 Active 2030-04-27 US8872032B2 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable
US13/602,627 Abandoned US20120325526A1 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable
US13/602,663 Abandoned US20120325528A1 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable

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Application Number Title Priority Date Filing Date
US13/602,646 Active 2030-04-27 US8872032B2 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable
US13/602,627 Abandoned US20120325526A1 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable
US13/602,663 Abandoned US20120325528A1 (en) 2009-09-18 2012-09-04 Bundled flexible flat circuit cable

Country Status (4)

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US (4) US20110067903A1 (ko)
JP (1) JP5491906B2 (ko)
KR (1) KR101664241B1 (ko)
TW (1) TWI543209B (ko)

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US20110064369A1 (en) * 2009-09-15 2011-03-17 Kabushiki Kaisha Toshiba Flexible wiring board, manufacturing method thereof and flexible wiring device
US20120182483A1 (en) * 2009-11-26 2012-07-19 Samsung Electronics Co., Ltd. Flat cable and display apparatus including the same
CN103427262A (zh) * 2012-05-25 2013-12-04 易鼎股份有限公司 具有两组以上群组集束的软性电路排线
US20140097021A1 (en) * 2012-10-09 2014-04-10 Advanced Flexible Circuits Co., Ltd. Bundle division structure for flexible circuit cable
US20140233165A1 (en) * 2013-02-18 2014-08-21 Sandor Farkas Flex circuit
US20150029685A1 (en) * 2013-07-26 2015-01-29 Advanced Flexible Circuits Co., Ltd. Penetration and assembly structure for flexible circuit board with hinge assembly
US20150250049A1 (en) * 2014-03-03 2015-09-03 Advanced Flexible Circuits Co., Ltd. Flexible circuit board with stretchable extension section
CN107580173A (zh) * 2016-07-05 2018-01-12 韩华泰科株式会社 监控相机系统
CN113518717A (zh) * 2020-02-07 2021-10-19 法国圣戈班玻璃厂 具有柔性扁形电缆的连接装置

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TW201112276A (en) 2011-04-01
US8872032B2 (en) 2014-10-28
KR101664241B1 (ko) 2016-10-10
JP2011066379A (ja) 2011-03-31

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Owner name: ADVANCED FLEXIBLE CIRCUITS CO., LTD., TAIWAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LIN, GWUN-JIN;CHUO, CHIH-HENG;SU, KUO-FU;SIGNING DATES FROM 20100311 TO 20100312;REEL/FRAME:024127/0222

STCB Information on status: application discontinuation

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