US20110058142A1 - Optical Article Comprising a Double-Layer Abrasion and Scratch Resistant Coating and Method for Production Thereof - Google Patents
Optical Article Comprising a Double-Layer Abrasion and Scratch Resistant Coating and Method for Production Thereof Download PDFInfo
- Publication number
- US20110058142A1 US20110058142A1 US12/160,587 US16058707A US2011058142A1 US 20110058142 A1 US20110058142 A1 US 20110058142A1 US 16058707 A US16058707 A US 16058707A US 2011058142 A1 US2011058142 A1 US 2011058142A1
- Authority
- US
- United States
- Prior art keywords
- layer
- groups
- composition
- resistant
- abrasion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000006120 scratch resistant coating Substances 0.000 title claims abstract description 51
- 230000003287 optical effect Effects 0.000 title claims abstract description 42
- 238000005299 abrasion Methods 0.000 title claims description 131
- 238000004519 manufacturing process Methods 0.000 title description 2
- 239000000203 mixture Substances 0.000 claims abstract description 281
- 150000001875 compounds Chemical class 0.000 claims abstract description 103
- 239000000758 substrate Substances 0.000 claims abstract description 81
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 24
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 239000002184 metal Substances 0.000 claims abstract description 19
- 239000010703 silicon Substances 0.000 claims abstract description 19
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 17
- 229910052752 metalloid Inorganic materials 0.000 claims abstract description 17
- 150000002738 metalloids Chemical class 0.000 claims abstract description 17
- 239000004593 Epoxy Substances 0.000 claims abstract description 15
- 125000000962 organic group Chemical group 0.000 claims abstract description 15
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 13
- 229910052727 yttrium Inorganic materials 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims description 135
- 239000011248 coating agent Substances 0.000 claims description 110
- 238000000034 method Methods 0.000 claims description 70
- -1 organosilane compound Chemical class 0.000 claims description 40
- 230000003678 scratch resistant effect Effects 0.000 claims description 36
- 238000000151 deposition Methods 0.000 claims description 32
- 238000011282 treatment Methods 0.000 claims description 25
- 239000003054 catalyst Substances 0.000 claims description 24
- 238000002360 preparation method Methods 0.000 claims description 23
- 229910052782 aluminium Inorganic materials 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 21
- 239000006117 anti-reflective coating Substances 0.000 claims description 20
- 239000004411 aluminium Substances 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 18
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 claims description 18
- 239000000945 filler Substances 0.000 claims description 18
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 12
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 12
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 12
- 238000009833 condensation Methods 0.000 claims description 11
- 230000005494 condensation Effects 0.000 claims description 11
- KILURZWTCGSYRE-LNTINUHCSA-K (z)-4-bis[[(z)-4-oxopent-2-en-2-yl]oxy]alumanyloxypent-3-en-2-one Chemical compound CC(=O)\C=C(\C)O[Al](O\C(C)=C/C(C)=O)O\C(C)=C/C(C)=O KILURZWTCGSYRE-LNTINUHCSA-K 0.000 claims description 9
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 9
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 claims description 8
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims description 7
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- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- 238000003851 corona treatment Methods 0.000 claims description 5
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- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 claims description 5
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- WDJHALXBUFZDSR-UHFFFAOYSA-M acetoacetate Chemical compound CC(=O)CC([O-])=O WDJHALXBUFZDSR-UHFFFAOYSA-M 0.000 claims description 4
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- 238000010884 ion-beam technique Methods 0.000 claims description 4
- 229920006395 saturated elastomer Polymers 0.000 claims description 4
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 claims description 4
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 230000002378 acidificating effect Effects 0.000 claims description 3
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- 125000005529 alkyleneoxy group Chemical group 0.000 claims description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 229940079865 intestinal antiinfectives imidazole derivative Drugs 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- 125000000041 C6-C10 aryl group Chemical group 0.000 claims description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- 229920001774 Perfluoroether Polymers 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
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- 125000004423 acyloxy group Chemical group 0.000 claims description 2
- 125000003342 alkenyl group Chemical group 0.000 claims description 2
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 2
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical compound [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 claims description 2
- 125000003277 amino group Chemical group 0.000 claims description 2
- 150000008064 anhydrides Chemical class 0.000 claims description 2
- 239000003637 basic solution Substances 0.000 claims description 2
- 229910052794 bromium Inorganic materials 0.000 claims description 2
- 150000007942 carboxylates Chemical class 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims description 2
- 238000010894 electron beam technology Methods 0.000 claims description 2
- 125000003709 fluoroalkyl group Chemical group 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical class I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 2
- 150000004693 imidazolium salts Chemical class 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- 150000001455 metallic ions Chemical class 0.000 claims description 2
- 125000005010 perfluoroalkyl group Chemical group 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- OQTSOKXAWXRIAC-UHFFFAOYSA-N tetrabutan-2-yl silicate Chemical compound CCC(C)O[Si](OC(C)CC)(OC(C)CC)OC(C)CC OQTSOKXAWXRIAC-UHFFFAOYSA-N 0.000 claims description 2
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 claims description 2
- BCLLLHFGVQKVKL-UHFFFAOYSA-N tetratert-butyl silicate Chemical compound CC(C)(C)O[Si](OC(C)(C)C)(OC(C)(C)C)OC(C)(C)C BCLLLHFGVQKVKL-UHFFFAOYSA-N 0.000 claims description 2
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 claims description 2
- 125000004428 fluoroalkoxy group Chemical group 0.000 claims 1
- 125000002883 imidazolyl group Chemical group 0.000 claims 1
- 150000002739 metals Chemical class 0.000 abstract description 3
- 150000001282 organosilanes Chemical class 0.000 abstract 2
- 239000010410 layer Substances 0.000 description 299
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 52
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 51
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 27
- 239000002987 primer (paints) Substances 0.000 description 27
- 239000000243 solution Substances 0.000 description 27
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 24
- 239000011521 glass Substances 0.000 description 24
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 24
- 238000012360 testing method Methods 0.000 description 23
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 22
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 13
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- 230000000052 comparative effect Effects 0.000 description 10
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Classifications
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- G02B1/105—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/546—No clear coat specified each layer being cured, at least partially, separately
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/02—Lenses; Lens systems ; Methods of designing lenses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
- Y10T428/265—1 mil or less
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31511—Of epoxy ether
Definitions
- a coating that is “on” a substrate or that has been deposited “onto” a substrate is defined as being a coating (i) that is positioned above the substrate, (ii) that is not necessarily in contact with the substrate, which means that one or more intermediate coating(s) may be arranged between the substrate and the coating of interest, and (iii) that does not necessarily totally cover the substrate.
- PC polycarbonate
- Polycarbonates are commercially available and are marketed for example by GENERAL ELECTRIC COMPANY under the trade name LEXAN®, by TEIJIN under the trade name PANLITE®, by BAYER under the trade name BAYBLEND®, by MOBAY CHEMICHAL Corp. under the trade name MAKROLON® and by DOW CHEMICAL Co. under the trade name CALIBRE®.
- the bilayered scratch-resistant and abrasion-resistant coating may be deposited directly onto a bare substrate.
- the substrate main surface be coated with one or more functional coating(s) prior to depositing the abrasion-resistant coating of the invention.
- These functional coatings may be, without limitation, an impact-resistant primer layer, a polarized coating, a photochromic coating, an antistatic coating, an additional abrasion-resistant and/or scratch-resistant coating or a coloured coating.
- Curing catalysts do particularly act on the polymerization of the epoxy functions and do favour the action of the condensation catalysts.
- the compounds that can be employed encompass the imidazole derivatives and their imidazolium salts, N-cyanoguanidine (H 2 NC( ⁇ NH)NHCN, cyanamide dimer), also known under the name dicyandiamide, acetylacetone metallic salts of formula M(CH 3 COCHCOCH 3 ) n , wherein M is a metallic ion, preferably Zn 2+ , Co 3+ , Fe 3+ or Cr 3+ , and n is an integer ranging typically from 1 to 3, preferably corresponding to the metal M oxidation level, ammonium tetrathiocyanatodiamine chromate(III) NH 4 [Cr(SCN) 4 (NH 3 ) 2 ], also known under the name Reinecke salt, compounds based on aluminium, metal-based carboxylates such as zinc, titanium, zirconium, tin or magnesium, for
- Curing and condensation catalysts are used in usual amounts in order to obtain the condensation and the hardening of the compositions of the invention within a time period of about a few hours at temperatures of about 100° C.
- Curing catalysts are typically used in an amount ranging from 0 to 5% by weight as related to the total weight of the upper (or lower) layer composition, preferably from 0.1 to 3%.
- Condensation catalysts are typically used in an amount ranging from 0 to 10% by weight as related to the total weight of the upper (or lower) layer composition, preferably from 0 to 8%.
- the “theoretical dry matter weight of component I, II, III or IV” means:
- the upper and lower abrasion-resistant layer compositions of the invention may contain in some embodiments the same compound categories, but they are different as regards the contents of their components.
- the theoretical dry matter weight of compounds I represents preferably from 30 to 60% of the upper layer composition dry matter weight, more preferably from 40 to 55%.
- the theoretical dry matter weight of compounds II represents preferably from 30 to 60% of the upper layer composition dry matter weight, more preferably from 40 to 55%.
- the sum of the theoretical dry matter weights of compounds I and II represents preferably at least 75% of the lower layer composition dry matter weight, more preferably at least 80%, even more preferably at least 85%.
- the upper layer composition dry matter weight represents preferably from 5 to 40%, more preferably from 15 to 25% by weight, as related to the total weight of the composition.
- the sum of the weights of compounds I and II represents preferably from 25 to 65% of the upper layer composition weight, preferably from 30 to 60%, more preferably from 35 to 55%.
- the weight ratio of compounds I to compounds II in this composition does preferably range from 0.25 to 0.60, more preferably from 0.30 to 0.60, and even more preferably from 0.35 to 0.45.
- the theoretical dry matter weight of the lower layer composition represents preferably from 10 to 50%, more preferably from 25 to 40% by weight, as related to the total weight of the composition.
- M′′ represents a metal or a metalloid
- Z′′ groups being the same or different, are hydrolyzable groups and z, equal to or higher than 4, preferably from 4 to 6, is the metal or metalloid M′′ valence, the ratio:
- antireflective coatings are preferably, multilayered coatings comprising high refractive index (HI) layers and low refractive index (LI) layers, alternately.
- the LI layers of the antireflective coating comprise a mixture of SiO 2 and Al 2 O 3 .
- a layer of an antireflective stack is said to be a high refractive index layer when its refractive index is higher than 1.55, preferably higher than or equal to 1.6, more preferably higher than or equal to 1.8 and even more preferably higher than or equal to 2.0.
- a layer of an antireflective stack is said to be a low refractive index layer when its refractive index is lower than or equal to 1.55, preferably lower than or equal to 1.50, more preferably lower than or equal to 1.45.
- the antireflective coating is typically applied by vacuum deposition according to any of following procedures: i) by evaporation, optionally ion beam assisted; ii) by ion beam sputtering; iii) by cathode sputtering; iv) by plasma-assisted chemical vapour deposition.
- an antireflective coating comprising a stack exclusively comprising mineral dielectric layers is preferred. It does preferably comprise a stack of at least three dielectric layers with high refractive index and low refractive index layers, alternately.
- an optical article of the invention comprises a substrate successively coated with an impact-resistant primer layer, the bilayered scratch-resistant and abrasion-resistant coating of the invention, an antireflective stack and a hydrophobic and/or oleophobic coating.
- the article of the invention is preferably an optical lens, more preferably an ophthalmic lens for spectacles, or an optical or ophthalmic lens blank.
- the lens may be a polarized lens or a photochromic lens.
- an optical article comprising a substrate having at least one main surface
- the optical article comprising a substrate onto which the abrasion- and scratch-resistant coating of the invention has been formed may also be a temporary support, onto which said coating is stored, waiting for being transferred to another substrate, which is typically the final substrate, such as a substrate for an ophthalmic lens.
- the lower layer and the upper layer of the bilayered coating should be deposited onto the temporary support in reverse order as compared to the expected stacking order on the final support.
- thermoplastic (co)polymers that can be suitably used for making the temporary support encompass polysulfones, aliphatic poly(meth)acrylates, such as methyl poly(meth)acrylate, polyethylene, polypropylene, polystyrene, SBM bloc copolymers (styrene, butadiene and methyl methacrylate), polyphenylene sulfide (PPS), arylene polyoxides, polyimides, polyesters, polycarbonates such as bisphenol A polycarbonate, polyvinyl chloride, polyamides such as nylons, their copolymers and mixtures thereof. Polycarbonate is the preferred thermoplastic material.
- further functional coatings may be formed on the lower layer of the bilayered coating prior to conducting the transfer.
- This composition is obtained by mixing the components mentioned in the table hereunder.
- the resulting layer has a high refractive index because of the titanium-based colloid.
- the substrate for the ophthalmic lens ORMA® was coated by being dip coated with a 8 ⁇ m-thick impact-resistant primer layer, prepolymerized for 30 minutes at 90° C.
- a substrate for an ophthalmic lens ORMA® was coated by being dip coated with a lower layer composition.
- the dewetting rate of these lenses was adjusted in such a way that the deposited thickness be of 2.5 ⁇ m.
- the lower layer composition was then prepolymerized in an oven for 30 min at 100° C.
- the lens was cooled for 15 minutes at room temperature and was then directly coated by being dip coated with an abrasion-resistant and/or scratch-resistant coating additional layer (the dewetting rate of the lens being adjusted in such a way that the deposited thickness be of 1 ⁇ m), such a deposition being followed with a polymerisation final step of the whole, that was conducted at 90° C. for 30 minutes.
- the abrasion resistance was measured by means of the value obtained in the BAYER ISTM test, the scratch resistance using a steel wool test, and the abrasion-resistant coating adhesion using the “cross-hatch test”.
- Obtaining a high value in the BAYER ISTM test is an indication of a high level of abrasion resistance, whereas a low value in the steel wool test is an indication of a high level of scratch resistance.
- the abrasion resistance was evaluated by determining the BAYER ISTM values for substrates coated with the abrasion-resistant coating of the invention or with a comparative abrasion-resistant coating, for substrates coated with the abrasion-resistant coating of the invention and with an antireflective coating (examples 1, 2, 4, 5), for substrates coated with a primer coating and with the abrasion-resistant coating of the invention (examples 15, 19, 21, 22), for substrates coated with an additional abrasion-resistant and/or scratch-resistant coating and with the abrasion-resistant bilayered coating of the invention (example 18), or for substrates coated with the abrasion-resistant bilayered coating of the invention and with a supplementary abrasion-resistant and/or scratch-resistant coating layer (example 20).
- the scratch resistance was measured by using the steel wool test which did consist in performing 5 forward and back motions by rubbing with the hand along 4-5 cm the face of a glass coated according to the invention with a steel wool, in the fiber direction, while applying a constant pressure on the steel wool during this operation (5 k g forward, 2.5 k g back).
- a piece of about 3 cm ⁇ 3 cm of extra fine steel wool STARWAX (grade 000) folded upon itself was used.
- the adhesion test was made based on the ASTM D3359-93 standard and resulted in a qualitative ordering ranging from 0 to 5, 0 being the best result.
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- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Ophthalmology & Optometry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- General Health & Medical Sciences (AREA)
- Laminated Bodies (AREA)
- Surface Treatment Of Optical Elements (AREA)
- Eyeglasses (AREA)
- Surface Treatment Of Glass (AREA)
- Epoxy Resins (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Silicon Polymers (AREA)
- Wrappers (AREA)
- Decoration By Transfer Pictures (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0655085 | 2006-11-23 | ||
| FR0655085A FR2909187B1 (fr) | 2006-11-23 | 2006-11-23 | Article d'optique comportant un revetement anti-abrasion et anti-rayures bicouche, et procede de fabrication |
| PCT/FR2007/052383 WO2008062142A1 (fr) | 2006-11-23 | 2007-11-22 | Article d'optique comportant un revetement anti-abrasion et anti-rayures bicouche, et procede de fabrication |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/FR2007/052383 A-371-Of-International WO2008062142A1 (fr) | 2006-11-23 | 2007-11-22 | Article d'optique comportant un revetement anti-abrasion et anti-rayures bicouche, et procede de fabrication |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/264,290 Continuation US10222511B2 (en) | 2006-11-23 | 2016-09-13 | Optical article comprising a double-layer abrasion and scratch resistant coating and method for production thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20110058142A1 true US20110058142A1 (en) | 2011-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/160,587 Abandoned US20110058142A1 (en) | 2006-11-23 | 2007-11-22 | Optical Article Comprising a Double-Layer Abrasion and Scratch Resistant Coating and Method for Production Thereof |
| US15/264,290 Active 2028-04-25 US10222511B2 (en) | 2006-11-23 | 2016-09-13 | Optical article comprising a double-layer abrasion and scratch resistant coating and method for production thereof |
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| Application Number | Title | Priority Date | Filing Date |
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| US15/264,290 Active 2028-04-25 US10222511B2 (en) | 2006-11-23 | 2016-09-13 | Optical article comprising a double-layer abrasion and scratch resistant coating and method for production thereof |
Country Status (10)
| Country | Link |
|---|---|
| US (2) | US20110058142A1 (cg-RX-API-DMAC7.html) |
| EP (1) | EP2092377B1 (cg-RX-API-DMAC7.html) |
| JP (1) | JP4918101B2 (cg-RX-API-DMAC7.html) |
| CN (1) | CN101553743B (cg-RX-API-DMAC7.html) |
| AT (1) | ATE545051T1 (cg-RX-API-DMAC7.html) |
| BR (1) | BRPI0718835B1 (cg-RX-API-DMAC7.html) |
| ES (1) | ES2382008T3 (cg-RX-API-DMAC7.html) |
| FR (1) | FR2909187B1 (cg-RX-API-DMAC7.html) |
| PL (1) | PL2092377T3 (cg-RX-API-DMAC7.html) |
| WO (1) | WO2008062142A1 (cg-RX-API-DMAC7.html) |
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Also Published As
| Publication number | Publication date |
|---|---|
| FR2909187B1 (fr) | 2009-01-02 |
| JP4918101B2 (ja) | 2012-04-18 |
| BRPI0718835B1 (pt) | 2018-07-03 |
| CN101553743B (zh) | 2011-11-16 |
| BRPI0718835A2 (pt) | 2014-02-04 |
| ATE545051T1 (de) | 2012-02-15 |
| JP2009527786A (ja) | 2009-07-30 |
| ES2382008T3 (es) | 2012-06-04 |
| EP2092377B1 (fr) | 2012-02-08 |
| EP2092377A1 (fr) | 2009-08-26 |
| FR2909187A1 (fr) | 2008-05-30 |
| CN101553743A (zh) | 2009-10-07 |
| PL2092377T3 (pl) | 2012-07-31 |
| WO2008062142A1 (fr) | 2008-05-29 |
| US20170003420A1 (en) | 2017-01-05 |
| US10222511B2 (en) | 2019-03-05 |
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