TWM636146U - Heavy grille floor - Google Patents
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Abstract
Description
本創作係有關一種地板,尤指一種具有高通風率之重型格柵地板。This work relates to a floor, especially a heavy grille floor with a high ventilation rate.
習知高架地板,如TWM626914專利、TWM626915專利、TWM626017專利、TWM626032專利、TWM625241專利、TWM625242專利、TWM625267專利、TWM625270專利、TWM625289專利及TWM596253專利等,除了用於半導體製程之廠區樓地板外,亦可用於製程區之通風地板,但其通風率小於百分之二十,無法滿足通風率之需求。Known raised floors, such as TWM626914 patent, TWM626915 patent, TWM626017 patent, TWM626032 patent, TWM625241 patent, TWM625242 patent, TWM625267 patent, TWM625270 patent, TWM625289 patent and TWM596253 patent, etc., can be used in the semiconductor manufacturing process of the building area, as well as the factory The ventilated floor in the process area, but its ventilation rate is less than 20%, which cannot meet the demand for ventilation rate.
然而,目前用於水溝蓋之格柵地板係採用焊接方式製作,如TW536257專利,由於焊接成型製程中,容易產生變形,且容易產生缺陷及斷裂。However, the grid floor used for the gutter cover is currently manufactured by welding, such as the TW536257 patent, which is prone to deformation, defects and fractures during the welding forming process.
再者,現有格柵地板之通風量過小,使得回風量不夠,致使無法滿足半導體製程清淨度之需求。Furthermore, the ventilation rate of the existing grid floor is too small, so that the return air volume is not enough, so that the cleanliness requirement of the semiconductor manufacturing process cannot be met.
又,習知格柵地板之結構強度往往不足,故當該格柵地板上承載半導體製程中較重之機台設備時,該格柵地板容易發生碎裂之問題。In addition, the structural strength of the conventional grid floor is often insufficient, so when the grid floor carries heavy equipment in the semiconductor manufacturing process, the grid floor is prone to cracking.
另一方面,現有格柵地板亦有過重的問題,不僅浪費材料,且增加製造的成本。On the other hand, the existing grid floor also has the problem of being too heavy, which not only wastes materials, but also increases the manufacturing cost.
因此,如何克服上述習知技術之種種問題,實已成為目前業界亟待克服之難題。Therefore, how to overcome the various problems of the above-mentioned conventional technologies has become a difficult problem to be overcome urgently in the industry at present.
鑑於上述習知技術之種種缺失,本創作提供一種重型格柵地板,係包括:天板,係具有相對之地面側與蜂巢側,其中,該天板上形成有複數連通該地面側與蜂巢側之穿孔,以形成50%以上之通風量;以及複數肋骨結構,係與該天板採用鋁合金一體成型鑄造而成,並於該天板之蜂巢側上形成複數凹部,以令各該凹部中具有三個該穿孔,其中,該肋骨結構係由該天板邊緣向中間處依序定義有第一肋骨、第二肋骨、第三肋骨、第四肋骨、第五肋骨、第六肋骨及第七肋骨,且該第一至第七肋骨係作為主肋骨,其相對於該蜂巢側之高度係至少為25公厘。In view of the various deficiencies of the above-mentioned conventional technologies, this creation provides a heavy-duty grid floor, which includes: a top plate with opposite ground sides and honeycomb sides, wherein a plurality of holes connecting the ground side and the honeycomb side are formed on the top plate. perforation to form more than 50% of the ventilation; and multiple rib structures, which are integrally molded and cast with the top plate using aluminum alloy, and form multiple recesses on the honeycomb side of the top plate, so that each of the recesses There are three perforations, wherein, the rib structure is defined in sequence from the edge of the top plate to the middle with the first rib, the second rib, the third rib, the fourth rib, the fifth rib, the sixth rib and the seventh rib. ribs, and the first to seventh ribs are main ribs, the height of which is at least 25 mm relative to the sides of the honeycomb.
前述之重型格柵地板中,該複數凹部係陣列排設,以於該蜂巢側上形成蜂巢結構。In the aforementioned heavy-duty grid floor, the plurality of recesses are arranged in an array to form a honeycomb structure on the side of the honeycomb.
前述之重型格柵地板中,該第一肋骨係形成於該天板邊緣而成為該重型格柵地板之邊肋骨,以作為該重型格柵地板之邊框。In the aforementioned heavy-duty grid floor, the first ribs are formed on the edge of the top plate to become the side ribs of the heavy-duty grid floor, so as to serve as the frame of the heavy-duty grid floor.
前述之重型格柵地板中,該第一肋骨相對於該蜂巢側之與該天板之厚度的總和係為59.5公厘,而該天板之厚度為2公厘。In the aforementioned heavy-duty grid floor, the sum of the thicknesses of the first rib relative to the honeycomb side and the top plate is 59.5 mm, and the thickness of the top plate is 2 mm.
前述之重型格柵地板中,該第一肋骨之寬度為7至9.5公厘。In the aforementioned heavy grid floor, the width of the first rib is 7 to 9.5 mm.
前述之重型格柵地板中,該第一肋骨至第七肋骨相對於該蜂巢側之高度為50至57.5公厘。In the aforementioned heavy-duty grid floor, the heights of the first to seventh ribs relative to the side of the honeycomb are 50 to 57.5 mm.
前述之重型格柵地板中,該第二肋骨至第七肋骨之寬度為3.5至7公厘。In the aforementioned heavy-duty grid floor, the widths of the second to seventh ribs are 3.5 to 7 mm.
前述之重型格柵地板中,該肋骨結構於縱向及橫向上係以兩條該第七肋骨形成一井字型肋骨,以將該重型格柵地板分成四個區域,該四個區域中相鄰之第二肋骨、第三肋骨、第四肋骨、第五肋骨及第六肋骨之間係形成25個子區域,各該子區域均具有一凹部,並於該第七肋骨所形成之井字型肋骨之中央部位形成之另一凹部,並於每個子區域均具有三個長條形之該穿孔,以形成50%以上之通風量,且於該天板之四周形成一翼板,使該翼板之厚度均大於該天板之厚度。In the aforementioned heavy-duty grid floor, the rib structure forms a well-shaped rib with two seventh ribs in the longitudinal and horizontal directions, so as to divide the heavy-duty grid floor into four areas, and the adjacent four areas 25 subregions are formed between the second rib, third rib, fourth rib, fifth rib and sixth rib, each of which has a concave part, and the well-shaped rib formed on the seventh rib Another concave part is formed in the central part, and each sub-region has three elongated perforations to form more than 50% of the ventilation, and a wing plate is formed around the top plate, so that the wing plate The thickness is greater than the thickness of the top plate.
前述之重型格柵地板中,該肋骨結構復包含高度低於該主肋骨之複數輔助肋,且各該輔助肋係對應形成於各該凹部中,以令單一該凹部中係配置兩個該輔助肋。例如,該輔助肋相對於該蜂巢側之高度係為25公厘,且寬度為3公厘。In the aforementioned heavy-duty grid floor, the rib structure further includes a plurality of auxiliary ribs whose height is lower than that of the main rib, and each of the auxiliary ribs is correspondingly formed in each of the recesses, so that two of the auxiliary ribs are arranged in a single recess. rib. For example, the height of the auxiliary rib relative to the side of the honeycomb is 25 mm, and the width is 3 mm.
前述之重型格柵地板中,該蜂巢側之相對兩側部位之該第一肋骨、該第二肋骨及該第七肋骨之寬度係分別小於該蜂巢側之中間部位之該第一肋骨、該第二肋骨及該第七肋骨之寬度,以減低該重型格柵地板之重量。In the aforementioned heavy-duty grid floor, the widths of the first rib, the second rib and the seventh rib at the opposite sides of the honeycomb side are respectively smaller than the first rib, the second rib at the middle part of the honeycomb side. The width of the second rib and the seventh rib is to reduce the weight of the heavy grid floor.
前述之重型格柵地板中,該第一肋骨與第二肋骨係於該重型格柵地板之四個角落上形成有腳座,該腳座固定於支撐腳架上。In the aforementioned heavy-duty grid floor, the first rib and the second rib are connected to the four corners of the heavy-duty grid floor to form feet, and the feet are fixed on the supporting legs.
由上可知,本創作之重型格柵地板中,主要藉由該天板與該複數肋骨結構採用鋁合金一體成型鑄造,以於製作該重型格柵地板時不會產生變形,且不易產生缺陷及斷裂等問題,故相較於習知技術,本創作之重型格柵地板之可靠性極佳。It can be seen from the above that in the heavy-duty grid floor of this creation, the top plate and the plurality of rib structures are integrally cast with aluminum alloy, so that no deformation will occur during the production of the heavy-duty grid floor, and it is not easy to produce defects and Therefore, compared with the conventional technology, the heavy-duty grille floor of this creation has excellent reliability.
再者,藉由該些穿孔之設計,以形成50%以上之通風量,故能增加通風量,以滿足半導體製程清淨度之需求。Furthermore, through the design of these perforations, more than 50% of the ventilation rate can be formed, so the ventilation rate can be increased to meet the cleanliness requirement of the semiconductor manufacturing process.
又,該肋骨結構之主肋骨相對於該蜂巢側之高度均至少為25公厘,以提升該重型格柵地板之結構強度(如至少可承載3000公斤重之機台設備),故相較於習知技術,該重型格柵地板可承受半導體製程中較重之機台設備,以避免該重型格柵地板於使用中發生碎裂之問題。In addition, the height of the main ribs of the rib structure relative to the side of the honeycomb is at least 25 mm to improve the structural strength of the heavy grid floor (for example, it can carry at least 3000 kg of machine equipment), so compared with According to the conventional technology, the heavy-duty grid floor can withstand heavy machine equipment in the semiconductor manufacturing process, so as to avoid the problem that the heavy-duty grid floor is broken during use.
以下藉由特定的具體實施例說明本創作之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本創作之其他優點及功效。The implementation of this creation is described below through specific specific examples, and those who are familiar with the art can easily understand other advantages and effects of this creation from the content disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本創作可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本創作所能產生之功效及所能達成之目的下,均應仍落在本創作所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「下」、「左」、「右」及「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本創作可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本創作可實施之範疇。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this manual are only used to match the content disclosed in the manual, for the understanding and reading of those familiar with this technology, and are not used to limit the implementation of this creation Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of this creation without affecting the effect and purpose of this creation. The technical content revealed by the creation must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right" and "one" quoted in this manual are only for the convenience of description, and are not used to limit the scope of implementation of this creation. The scope, the change or adjustment of its relative relationship, without substantive changes in the technical content, should also be regarded as the scope of the creation that can be implemented.
圖1A至圖1E係為本創作之重型格柵地板1之示意圖。本實施例之重型格柵地板1係用於承載較重負荷,其承載負荷大於3000公斤。1A to 1E are schematic diagrams of the heavy-
所述之重型格柵地板1係具有一天板10、以及設於該天板10上之複數肋骨結構1a,以令該天板10與該複數肋骨結構1a採用鋁合金一體成型鑄造,以於製作該重型格柵地板1時不會產生變形,且不易產生缺陷及斷裂等問題。The heavy-
所述之天板10係具有相對之地面側10a與蜂巢側10b,且該蜂巢側10b於縱向及橫向上係分別設有該肋骨結構1a,以於縱向及橫向之複數肋骨結構1a之間形成複數凹部S,其中,圖1C及圖1D僅顯示縱向之肋骨結構1a,而橫向之肋骨結構1a與縱向肋骨結構1a相同排列方式以呈對稱式,故省略橫向之肋骨結構1a之剖面。Said
於本實施例中,該天板10係大致呈矩形體,如正方形板,其長度L為600mm及厚度t0為2mm,並於該天板10之四周形成一翼板1d(其厚度t1為6mm,係大於該天板10之厚度t0),且於該重型格柵地板1之四個角落上形成有腳座1b,其底部呈L型凸狀(亦可呈L型凹狀),該腳座1b分別固定於四支撐腳架(圖略)上。例如,該腳座1b用於調整該重型格柵地板1之總高度H,使得拼接多個重型格柵地板1時得以位於同一水平面。In this embodiment, the
再者,該地面側10a係為一平整表面,且該些凹部S係陣列排設,以於該蜂巢側10b上形成一具有複數頂針位1c(約於每四個凹部S所組成之正方形區域之角落處上)之蜂巢結構。Furthermore, the
所述之肋骨結構1a係由該天板10邊緣向中間處(或如圖1C及圖1D所示之左右側向中間方向)依序定義有第一肋骨11、第二肋骨12、第三肋骨13、第四肋骨14、第五肋骨15、第六肋骨16及第七肋骨17,且該第一肋骨11至第七肋骨17相對於該蜂巢側10b之高度h1~h7均至少為25公厘(mm),故該第一肋骨11至第七肋骨17係作為主肋骨,其中,該第一至第六肋骨11~16係以第七肋骨17為基準而左右對稱(或如圖1B所示之上下對稱)分布,以令該第二肋骨12、第三肋骨13、第四肋骨14、第五肋骨15、第六肋骨16及第七肋骨17間之間隔距離w為48㎜。The rib structure 1a is defined in sequence from the edge of the
於本實施例中,該第一肋骨11係形成於該天板10邊緣而成為該重型格柵地板1之邊肋骨,以作為該重型格柵地板1之邊框,供固接該腳座1b。例如,該第一肋骨11相對於該蜂巢側10b之高度h1為57.5mm(等於該第二及第七肋骨12,17相對於該蜂巢側10b之高度h2,h7)係大於第三至第六肋骨13~16相對於該蜂巢側10b之高度h3~h7,且本實施例之該第一肋骨11相對於該蜂巢側10b之高度h1與該天板10之厚度t0的總和T為59.5mm(即T=h1+t0),而該腳座1b之高度、該第一肋骨11相對於該蜂巢側10b之高度h1與該天板10之厚度t0之總高度H為重型格柵地板1之腳高,而本實施例之總高度H為60mm。In this embodiment, the
再者,該肋骨結構1a的第二至第七肋骨之高度h2~h7可依需求相同或不相同,且該第一肋骨11與中間處之該凹部S之間的主肋骨(即第二至第七肋骨12~17)之排列方式係如圖1C所示。例如,該第一肋骨11與第二肋骨12相對於該蜂巢側10b之高度h2均為57.5mm、第三肋骨13相對於該蜂巢側10b之高度h3為50mm、第四肋骨14相對於該蜂巢側10b之高度h4為50mm、第五肋骨15相對於該蜂巢側10b之高度h5為50mm、第六肋骨16相對於該蜂巢側10b之高度h6為50mm、及第七肋骨17相對於該蜂巢側10b之高度h7為57.5mm,其中,縱向及橫向之兩條第七肋骨17係形成一井字型肋骨,以將該重型格柵地板1分成四個區域,每個區域相鄰之第二肋骨12、第三肋骨13、第四肋骨14、第五肋骨15及第六肋骨16之間係形成25個子區域,每個子區域具有一凹部S,並於該井字型肋骨之中央部位形成另一種態樣之凹部R。進一步,該天板10於該凹部R之厚度可依需求增加或與該天板10之厚度t0相同,且該凹部R內配置有兩平行之輔助肋17a,以提高該重型格柵地板1在中間處之抗壓強度。例如,因第二肋骨12相對於該蜂巢側10b之高度h2等於第一肋骨11相對於該蜂巢側10b之高度h1,故重型格柵地板1固定於一高架地板用之腳架上時,該重型格柵地板1之四個腳落處係以第一肋骨11與第二肋骨12之底部作為支撐。Furthermore, the heights h2-h7 of the second to seventh ribs of the rib structure 1a can be the same or different according to requirements, and the main ribs between the
又,各該肋骨之寬度d1~d7可依需求相同或不相同,如圖1C所示。例如,第一肋骨11之寬度d1為9.5mm、第二肋骨12之寬度d2為7mm、第三肋骨13之寬度d3為3.5mm、第四肋骨14之寬度d4為3.5mm、第五肋骨15之寬度d5為3.5mm、第六肋骨16之寬度d6為3.5mm、及第七肋骨17之寬度d7為6mm。In addition, the widths d1-d7 of the ribs can be the same or different according to requirements, as shown in FIG. 1C. For example, the width d1 of the
進一步,各該肋骨分別沿縱向或橫向延伸,且同一肋骨在其延伸的不同位置上可以依需求具有不同的寬度。例如,可調整局部肋骨之寬度d1,d2,d7,如圖1D所示之該蜂巢側10b之相對兩側部位之該第一肋骨11、該第二肋骨12及該第七肋骨17之寬度d1,d2,d7係較小,其中,該第一肋骨11之寬度d1為7mm、第二肋骨12之寬度d2為4mm、及第七肋骨17之寬度d7為4.2mm,係分別小於圖1C所示之該蜂巢側10b之中間部位之第一肋骨11、第二肋骨12及第七肋骨17之寬度d1,d2,d7,以減低重型格柵地板1之重量,而該第三、第四、第五及第六肋骨13,14,15,16之寬度d3,d4,d5,d6則不變。Furthermore, each of the ribs extends longitudinally or transversely, and the same rib can have different widths at different positions where it extends. For example, the widths d1, d2, and d7 of partial ribs can be adjusted, such as the width d1 of the
另外,該肋骨結構1a可依需求增設複數體積遠小於該主肋骨之輔助肋17a,18,如圖1C所示,其相對於該蜂巢側10b之高度h8(如至少25mm)係低於該主肋骨相對於該蜂巢側20b之高度h1~h7,且其寬度d8為3mm。例如,該些輔助肋18係對應形成於各該凹部S中,且沿單一方向延伸而未相互交錯,如圖1C所示之單一凹部S配置兩條平行之輔助肋18。In addition, the rib structure 1a can add a plurality of
再者,該重型格柵地板1係於該天板10上形成複數連通該地面側10a與蜂巢側10b之穿孔100,並以該第七肋骨17(縱向及橫向之兩條第七肋骨17所形成井字型肋骨)將該蜂巢側10b分成四個區域(四個角落區域),每個區域又形成25個子區域(對應該凹部S位置),另該井字型肋骨向外延伸處(十字區域),藉由該些肋骨(該第二肋骨12、第三肋骨13、第四肋骨14、第五肋骨15及第六肋骨16)可間隔出21個另一子區域(對應該凹部R,S位置),以令每個子區域均具有三個長條形穿孔100,以形成50%以上之通風量。Furthermore, the heavy-
於本實施例中,該些穿孔100之位置係對應該些凹部R,S配置。例如,每一凹部R,S上形成有三個穿孔100,且該三個穿孔100係間隔併排,並以該輔助肋17a,18隔開各穿孔100;另外,該第一與第二肋骨11,12之間的凹部S僅具有一個穿孔100,即無配置輔助肋18。In this embodiment, the positions of the through
因此,該重型格柵地板1藉由該穿孔100之設計,不僅可增加通風量,及利於節省材料及減輕重量,並可增加承載重量。Therefore, the design of the
又,該重型格柵地板1之天板10之厚度t0較小,以利於節省材料及減輕重量。Also, the thickness t0 of the
另外,該第七肋骨17與該第一肋骨11之間係形成凹面,以減輕該重型格柵地板1的重量。In addition, a concave surface is formed between the
綜上所述,本創作之重型格柵地板1主要藉由該天板10與該複數肋骨結構1a採用鋁合金一體成型鑄造,且橫向肋骨與縱向肋骨之排列方式相同而呈對稱式,以於製作該重型格柵地板1時不會產生變形,且不易產生缺陷及斷裂等問題,故相較於習知技術,本創作之重型格柵地板不僅可靠性極佳,且有利於提升良率而節省製作成本。To sum up, the heavy-
再者,藉由該穿孔100之設計,以形成50%以上之通風量,故能增加通風量,可滿足半導體製程設備之四周及淋浴室需較高的回風量之需求,以提高半導體製程之清淨度。Furthermore, through the design of the
又,藉由該肋骨結構1a之肋骨相對於該蜂巢側10b之高度h1~h7均至少為25公厘,以提升該重型格柵地板1之結構強度,且相鄰之該第一肋骨11與第二肋骨12兩者相對於該蜂巢側10b之高度h1,h2均為57.5mm,使得該重型格柵地板1能同時支撐於腳架上,故該重型格柵地板1能承受半導體製程中較重之機台設備,以避免該重型格柵地板1於使用中發生碎裂之問題。進一步,依該重型格柵地板1之承載負荷大小以調整肋骨之高度h1~h7與寬度d1~d7大小,進而節省該重型格柵地板1之材料及減輕重量。Moreover, the heights h1-h7 of the ribs of the rib structure 1a relative to the
另外,藉由該輔助肋17a,18之設計,可進一步提升該重型格柵地板1之結構強度。In addition, through the design of the
上述實施例係用以例示性說明本創作之原理及其功效,而非用於限制本創作。任何熟習此項技藝之人士均可在不違背本創作之精神及範疇下,對上述實施例進行修改。因此本創作之權利保護範圍,應如後述之申請專利範圍所列。The above-mentioned embodiments are used to illustrate the principle and effect of the invention, but not to limit the invention. Any person familiar with this art can modify the above-mentioned embodiments without departing from the spirit and scope of this creation. Therefore, the scope of protection of the rights of this creation should be listed in the scope of the patent application described later.
1:重型格柵地板
1a:肋骨結構
1b:腳座
1c:頂針位
1d:翼板
10:天板
10a:地面側
10b:蜂巢側
100:穿孔
11:第一肋骨
12:第二肋骨
13:第三肋骨
14:第四肋骨
15:第五肋骨
16:第六肋骨
17:第七肋骨
17a,18:輔助肋
d1~d8:寬度
H:總高度
h1~h8:高度
L:長度
R,S:凹部
T:總和
t0,t1:厚度
w:間隔距離
1: Heavy grid floor
1a:
圖1A係為本創作之重型格柵地板之立體示意圖。Fig. 1A is the three-dimensional schematic diagram of the heavy-duty grid floor of this creation.
圖1B係為圖1A之前視平面圖。FIG. 1B is a front plan view of FIG. 1A.
圖1C係為圖1B沿C-C剖線之剖面圖。Fig. 1C is a sectional view of Fig. 1B along line C-C.
圖1D係為圖1B沿D-D剖線之剖面圖。FIG. 1D is a cross-sectional view of FIG. 1B along line D-D.
圖1E係為圖1A之另一視角之立體示意圖。FIG. 1E is a three-dimensional schematic diagram of another viewing angle of FIG. 1A .
1:重型格柵地板 1: Heavy grid floor
1a:肋骨結構 1a: Rib structure
1d:翼板 1d: wing plate
10:天板 10:Top plate
10a:地面側 10a: Ground side
10b:蜂巢側 10b: Honeycomb side
100:穿孔 100: perforation
11:第一肋骨 11: First rib
12:第二肋骨 12: Second rib
13:第三肋骨 13: Third rib
14:第四肋骨 14: Fourth rib
15:第五肋骨 15: Fifth rib
16:第六肋骨 16: Sixth rib
17:第七肋骨 17: seventh rib
17a,18:輔助肋 17a,18: Auxiliary ribs
d1~d8:寬度 d1~d8: width
H:總高度 H: total height
h1~h8:高度 h1~h8: height
R,S:凹部 R, S: concave part
T:總和 T: sum
t0,t1:厚度 t0, t1: thickness
Claims (12)
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TW111209941U TWM636146U (en) | 2022-09-13 | 2022-09-13 | Heavy grille floor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI831369B (en) * | 2022-09-13 | 2024-02-01 | 惠亞工程股份有限公司 | Heavy grille floor |
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2022
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI831369B (en) * | 2022-09-13 | 2024-02-01 | 惠亞工程股份有限公司 | Heavy grille floor |
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