TWI825988B - Light grille floor - Google Patents
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- TWI825988B TWI825988B TW111134412A TW111134412A TWI825988B TW I825988 B TWI825988 B TW I825988B TW 111134412 A TW111134412 A TW 111134412A TW 111134412 A TW111134412 A TW 111134412A TW I825988 B TWI825988 B TW I825988B
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- 238000009423 ventilation Methods 0.000 claims abstract description 17
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 6
- 239000004065 semiconductor Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 230000003749 cleanliness Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- JHJNPOSPVGRIAN-SFHVURJKSA-N n-[3-[(1s)-1-[[6-(3,4-dimethoxyphenyl)pyrazin-2-yl]amino]ethyl]phenyl]-5-methylpyridine-3-carboxamide Chemical compound C1=C(OC)C(OC)=CC=C1C1=CN=CC(N[C@@H](C)C=2C=C(NC(=O)C=3C=C(C)C=NC=3)C=CC=2)=N1 JHJNPOSPVGRIAN-SFHVURJKSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 1
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Abstract
Description
本發明係有關一種地板,尤指一種具有高通風率之輕型格柵地板。The present invention relates to a floor, in particular to a lightweight grille floor with high ventilation rate.
習知高架地板,如TWM626914專利、TWM626915專利、TWM626017專利、TWM626032專利、TWM625241專利、TWM625242專利、TWM625267專利、TWM625270專利、TWM625289專利及TWM596253專利等,除了用於半導體製程之廠區樓地板外,亦可用於製程區之通風地板,但其通風率小於百分之二十,無法滿足通風率之需求。Known raised floors, such as TWM626914 patent, TWM626915 patent, TWM626017 patent, TWM626032 patent, TWM625241 patent, TWM625242 patent, TWM625267 patent, TWM625270 patent, TWM625289 patent and TWM596253 patent, etc., in addition to being used for factory floors in semiconductor manufacturing processes, they can also be used There is a ventilated floor in the process area, but its ventilation rate is less than 20%, which cannot meet the ventilation rate requirements.
然而,目前用於水溝蓋之格柵地板係採用焊接方式製作,如TW536257專利,由於焊接成型製程中,容易產生變形,且容易產生缺陷及斷裂。However, the grating floor currently used for ditch covers is made by welding, as shown in the TW536257 patent. Due to the welding forming process, it is easy to deform, and is prone to defects and fractures.
再者,現有格柵地板之通風量過小,使得回風量不夠,致使無法滿足半導體製程清淨度之需求。Furthermore, the ventilation volume of the existing grille floor is too small, resulting in insufficient return air volume, which cannot meet the cleanliness requirements of the semiconductor process.
又,習知格柵地板之結構強度往往不足,故當該格柵地板上承載半導體製程中較重之機台設備時,該格柵地板容易發生碎裂之問題。In addition, it is known that the structural strength of the conventional grid floor is often insufficient. Therefore, when the heavier equipment used in the semiconductor manufacturing process is carried on the grid floor, the grid floor is prone to breakage.
另一方面,現有格柵地板亦有過重的問題,不僅浪費材料,且增加製造的成本。On the other hand, existing grille floors also have the problem of being too heavy, which not only wastes materials but also increases manufacturing costs.
因此,如何克服上述習知技術之種種問題,實已成為目前業界亟待克服之難題。Therefore, how to overcome the various problems of the above-mentioned conventional technologies has become an urgent problem that the industry needs to overcome.
鑑於上述習知技術之種種缺失,本發明提供一種輕型格柵地板,係包括:天板,係具有相對之地面側與蜂巢側,其中,該天板上形成有複數連通該地面側與蜂巢側之穿孔,以形成50%以上之通風量;以及複數肋骨結構,係與該天板採用鋁合金一體成型鑄造而成,並設於該天板之蜂巢側上以形成複數凹部,以令各該凹部中具有三個或四個該穿孔,其中,該肋骨結構係由該天板邊緣向中間處依序定義有第一肋骨、第二肋骨、第三肋骨、第四肋骨、第五肋骨、第六肋骨及第七肋骨,且該第一肋骨、第二肋骨、第三肋骨、第五肋骨及第七肋骨相對於該蜂巢側之高度係至少為25公厘,以作為主肋骨,而該第四肋骨及第六肋骨相對於該蜂巢側之高度係低於25公厘,以作為中肋骨。In view of the shortcomings of the above-mentioned conventional technologies, the present invention provides a lightweight grid floor, which includes: a top plate with an opposite ground side and a honeycomb side, wherein a plurality of holes are formed on the top plate to connect the ground side and the honeycomb side. perforations to form more than 50% of the ventilation volume; and a plurality of rib structures, which are integrally cast with aluminum alloy with the ceiling, and are provided on the honeycomb side of the ceiling to form a plurality of recesses to allow each of the There are three or four such perforations in the recess, wherein the rib structure is defined sequentially from the edge of the ceiling to the middle, with a first rib, a second rib, a third rib, a fourth rib, a fifth rib, and a third rib. The sixth rib and the seventh rib, and the height of the first rib, the second rib, the third rib, the fifth rib and the seventh rib relative to the side of the honeycomb is at least 25 mm as the main rib, and the height of the third rib is at least 25 mm relative to the side of the honeycomb. The height of the fourth rib and the sixth rib relative to the side of the honeycomb is less than 25 mm, serving as the middle rib.
前述之輕型格柵地板中,該複數凹部係陣列排設,以於該蜂巢側上形成蜂巢結構。In the aforementioned light grid floor, the plurality of recesses are arranged in an array to form a honeycomb structure on the honeycomb side.
前述之輕型格柵地板中,該第一肋骨係形成於該天板邊緣而成為該輕型格柵地板之邊肋骨,以作為該輕型格柵地板之邊框。In the aforementioned lightweight grille floor, the first rib is formed on the edge of the ceiling to become an edge rib of the lightweight grille floor and serves as a frame of the lightweight grille floor.
前述之輕型格柵地板中,該第一肋骨相對於該蜂巢側之高度與該天板之厚度之總和係為50公厘,而該天板之厚度為2至3公厘。In the aforementioned light grid floor, the sum of the height of the first rib relative to the honeycomb side and the thickness of the top plate is 50 mm, and the thickness of the top plate is 2 to 3 mm.
前述之輕型格柵地板中,該第二肋骨、第三肋骨、第五肋骨及第七肋骨相對於該蜂巢側之高度為27至42公厘。In the aforementioned light grid floor, the height of the second rib, the third rib, the fifth rib and the seventh rib relative to the honeycomb side is 27 to 42 mm.
前述之輕型格柵地板中,該第四肋骨及第六肋骨相對於該蜂巢側之高度為12至13公厘。In the aforementioned light grid floor, the height of the fourth rib and the sixth rib relative to the honeycomb side is 12 to 13 mm.
前述之輕型格柵地板中,該第一肋骨之寬度為4.8至7公厘。In the aforementioned light grid floor, the width of the first rib is 4.8 to 7 mm.
前述之輕型格柵地板中,該第二肋骨、第三肋骨、第五肋骨及第七肋骨之寬度為2.6至5.5公厘。In the aforementioned light grid floor, the width of the second rib, third rib, fifth rib and seventh rib is 2.6 to 5.5 mm.
前述之輕型格柵地板中,該第四肋骨及第六肋骨之寬度係為2.6至3.5公厘。In the aforementioned light grid floor, the width of the fourth rib and the sixth rib is 2.6 to 3.5 mm.
前述之輕型格柵地板中,該肋骨結構於縱向及橫向上係以兩條該第七肋骨形成一井字型肋骨,以將該輕型格柵地板分成四個區域,該四個區域中相鄰之第二肋骨、第三肋骨、第四肋骨、第五肋骨及第六肋骨之間係形成25個子區域,各該子區域均具有一凹部,並於該第七肋骨所形成之井字型肋骨之中央部位形成之另一凹部,並於每個子區域均具有三個或四個長條形之該穿孔,以形成50%以上之通風量,且於該天板之四周形成一翼板,使該翼板之厚度均大於該天板之厚度。In the aforementioned lightweight grille floor, the rib structure is formed by two seventh ribs in the longitudinal and transverse directions to form a tic-shaped rib, so as to divide the lightweight grille floor into four areas, with adjacent areas in the four areas. There are 25 sub-regions formed between the second rib, third rib, fourth rib, fifth rib and sixth rib. Each sub-region has a recess, and the tic-tac-toe rib formed by the seventh rib Another recess is formed in the central part, and each sub-area has three or four long strips of the perforations to form more than 50% of the ventilation volume, and a wing is formed around the ceiling so that the The thickness of the wing panels is greater than the thickness of the top panel.
前述之輕型格柵地板中,該肋骨結構復包含高度低於該主肋骨之複數輔助肋,且各該輔助肋係對應形成於各該凹部中,以令單一該凹部中係配置兩個該輔助肋。例如,該輔助肋相對於該蜂巢側之高度係為至少8.5公厘,且寬度為3至3.2公厘。In the aforementioned lightweight grille floor, the rib structure includes a plurality of auxiliary ribs with a height lower than the main rib, and each of the auxiliary ribs is correspondingly formed in each of the recesses, so that two of the auxiliary ribs are configured in a single recess. rib. For example, the height of the auxiliary rib relative to the honeycomb side is at least 8.5 mm, and the width is 3 to 3.2 mm.
前述之輕型格柵地板中,該蜂巢側之相對兩側部位之該第一肋骨及該第七肋骨之寬度係分別小於該蜂巢側之中間部位之該第一肋骨及該第七肋骨之寬度,以減低該輕型格柵地板之重量。In the aforementioned lightweight grille floor, the widths of the first rib and the seventh rib at the opposite sides of the honeycomb side are respectively smaller than the widths of the first rib and the seventh rib at the middle portion of the honeycomb side, To reduce the weight of the lightweight grille floor.
前述之輕型格柵地板中,該第一肋骨係於該輕型格柵地板之四個角落上形成有腳座,該腳座固定於支撐腳架上。In the aforementioned lightweight grille floor, the first rib is formed with feet at four corners of the lightweight grille floor, and the feet are fixed on the support legs.
由上可知,本發明之輕型格柵地板中,主要藉由該天板與該複數肋骨結構採用鋁合金一體成型鑄造,以於製作該輕型格柵地板時不會產生變形,且不易產生缺陷及斷裂等問題,故相較於習知技術,本發明之輕型格柵地板之可靠性極佳。It can be seen from the above that in the light grille floor of the present invention, the top plate and the plurality of rib structures are mainly made of aluminum alloy to be integrally molded and cast, so that deformation will not occur during the production of the light grille floor, and defects will not easily occur. There are problems such as breakage, so compared with the conventional technology, the lightweight grille floor of the present invention has excellent reliability.
再者,藉由該些穿孔之設計,以形成50%以上之通風量,故能增加通風量,以滿足半導體製程清淨度之需求。Furthermore, through the design of these perforations, more than 50% of the ventilation volume can be formed, so the ventilation volume can be increased to meet the cleanliness requirements of the semiconductor process.
又,該肋骨結構之主肋骨相對於該蜂巢側之高度均至少為25公厘,以提升該輕型格柵地板之結構強度,故相較於習知技術,該輕型格柵地板可承受半導體製程中較重之機台設備,以避免該輕型格柵地板於使用中發生碎裂之問題。In addition, the height of the main ribs of the rib structure relative to the honeycomb side is at least 25 mm to enhance the structural strength of the lightweight grid floor. Therefore, compared with the conventional technology, the lightweight grid floor can withstand the semiconductor manufacturing process. Medium and heavy machine equipment to avoid the problem of chipping of the light grating floor during use.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。The following describes the implementation of the present invention through specific embodiments. Those familiar with the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「下」、「左」、「右」及「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to coordinate with the content disclosed in the specification for the understanding and reading of those familiar with the art, and are not used to limit the implementation of the present invention. Therefore, it has no technical substantive significance. Any structural modifications, changes in proportions, or adjustments in size shall still fall within the scope of this invention without affecting the effects that can be produced and the purposes that can be achieved. The technical content disclosed by the invention must be within the scope that can be covered. At the same time, terms such as "upper", "lower", "left", "right" and "one" cited in this specification are only for convenience of description and are not used to limit the implementation of the present invention. Changes or adjustments in scope and relative relationships shall also be regarded as the scope within which the present invention can be implemented, provided there is no substantial change in the technical content.
圖1A至圖1E係為本發明之輕型格柵地板1之第一實施例之示意圖。本實施例之輕型格柵地板1係用於承載較重負荷,其承載負荷約700公斤。1A to 1E are schematic diagrams of the first embodiment of the lightweight grille floor 1 of the present invention. The lightweight grille floor 1 of this embodiment is used to carry heavier loads, and its carrying load is about 700 kilograms.
所述之輕型格柵地板1係具有一天板10、以及設於該天板10上之複數肋骨結構1a,以令該天板10與該複數肋骨結構1a採用鋁合金一體成型鑄造,以於製作該輕型格柵地板1時不會產生變形,且不易產生缺陷及斷裂等問題。The lightweight grille floor 1 has a top plate 10 and a plurality of rib structures 1a provided on the top plate 10, so that the top plate 10 and the plurality of rib structures 1a are integrally molded and cast with aluminum alloy for easy production. The lightweight grille floor 1 will not be deformed and is not prone to defects, breakage and other problems.
所述之天板10係具有相對之地面側10a與蜂巢側10b,且該蜂巢側10b於縱向及橫向上係分別設有複數該肋骨結構1a,以於縱向及橫向之複數肋骨結構1a之間形成複數凹部S,其中,圖1C及圖1D僅顯示縱向之肋骨結構1a,而橫向之肋骨結構1a與縱向肋骨結構1a相同排列方式以呈對稱式,故省略橫向之肋骨結構1a之剖面。The ceiling 10 has an opposite ground side 10a and a honeycomb side 10b, and the honeycomb side 10b is respectively provided with a plurality of rib structures 1a in the longitudinal and transverse directions, between the plurality of rib structures 1a in the longitudinal and transverse directions. A plurality of recessed portions S are formed. Figures 1C and 1D only show the longitudinal rib structure 1a. The transverse rib structure 1a is arranged in the same manner as the longitudinal rib structure 1a to form a symmetrical structure, so the cross-section of the transverse rib structure 1a is omitted.
於本實施例中,該天板10係大致呈矩形體,如正方形板,其長度L為600㎜及厚度t0為2㎜,並於該天板10之四周形成一翼板1d(其厚度t1為6㎜,係大於該天板10之厚度t0),且於該輕型格柵地板1之四個角落上形成有腳座1b,其底部呈L型凸狀(亦可呈L型凹狀),該腳座1b固定於支撐腳架(圖略)上。例如,該腳座1b用於調整該輕型格柵地板1之總高度H,使得拼接多個輕型格柵地板1時得以位於同一水平面。In this embodiment, the top plate 10 is roughly rectangular, such as a square plate, with a length L of 600 mm and a thickness t0 of 2 mm, and a wing plate 1d is formed around the top plate 10 (the thickness t1 is 6mm, which is greater than the thickness t0 of the top plate 10), and there are feet 1b formed on the four corners of the light grille floor 1, the bottom of which is L-shaped convex (it can also be L-shaped concave), The foot base 1b is fixed on the support bracket (not shown). For example, the foot base 1b is used to adjust the total height H of the lightweight grille floor 1 so that when multiple lightweight grille floors 1 are spliced together, they can be located on the same level.
再者,該地面側10a係為一平整表面,且該些凹部S係陣列排設,以於該蜂巢側10b上形成一具有複數頂針位1c(約於每四個凹部S所組成之正方形區域之角落處上)之蜂巢結構。Furthermore, the ground side 10a is a flat surface, and the recessed portions S are arranged in an array to form a square area with a plurality of ejector positions 1c (approximately every four recessed portions S) on the honeycomb side 10b. (corner above) honeycomb structure.
所述之肋骨結構1a係由該天板10邊緣向中間處(或如圖1B及圖1C所示之左右側向中間方向)依序定義有第一肋骨11、第二肋骨12、第三肋骨13、第四肋骨14、第五肋骨15、第六肋骨16及第七肋骨17,且該第一至第三、第五及第七肋骨11~13,15,17相對於該蜂巢側10b之高度h1~h3,h5,h7係至少為25公厘(㎜),而該第四及第六肋骨14,16相對於該蜂巢側10b之高度h4,h6係低於25公厘,故該第一至第三、第五及第七肋骨11~13,15,17係作為主肋骨,而該第四及第六肋骨14,16係作為中肋骨,其中,該第一至第六肋骨11~16係以第七肋骨17為基準而左右對稱(或如圖1B所示之上下對稱)分布,以令該第二肋骨12、第三肋骨13、第四肋骨14、第五肋骨15、第六肋骨16及第七肋骨17間之間隔距離w為48㎜。The rib structure 1a is defined with a first rib 11, a second rib 12, and a third rib in sequence from the edge of the ceiling 10 to the middle (or the left and right middle direction as shown in Figure 1B and Figure 1C). 13. The fourth rib 14, the fifth rib 15, the sixth rib 16 and the seventh rib 17, and the first to third, fifth and seventh ribs 11~13, 15 and 17 are relative to the honeycomb side 10b. The heights h1~h3, h5, and h7 are at least 25 millimeters (mm), and the heights h4 and h6 of the fourth and sixth ribs 14 and 16 relative to the honeycomb side 10b are less than 25 mm, so the heights h1~h3, h5, and h7 are less than 25 mm. The first to third, fifth and seventh ribs 11~13, 15 and 17 are used as main ribs, and the fourth and sixth ribs 14 and 16 are used as middle ribs, wherein the first to sixth ribs 11~ 16 are distributed symmetrically (or symmetrically up and down as shown in Figure 1B) based on the seventh rib 17, so that the second rib 12, the third rib 13, the fourth rib 14, the fifth rib 15, the sixth rib The distance w between the rib 16 and the seventh rib 17 is 48 mm.
於本實施例中,該第一肋骨11係形成於該天板10邊緣而成為該輕型格柵地板1之邊肋骨,以作為該輕型格柵地板1之邊框,供固接該腳座1b。例如,該第一肋骨11相對於該蜂巢側10b之高度h1為48㎜,其均大於第二至第七肋骨12~17相對於該蜂巢側10b之高度h2~h7,且本實施例之該第一肋骨11相對於該蜂巢側10b之高度h1與該天板10之厚度t0之總和T為50㎜(即T=h1+t0),而該腳座1b之高度、該第一肋骨11相對於該蜂巢側10b之高度h1與該天板10之厚度t0之總高度H為輕型格柵地板1之腳高,其為55㎜。In this embodiment, the first rib 11 is formed on the edge of the ceiling 10 to become an edge rib of the light grille floor 1, and serves as a frame of the light grille floor 1 for fixing the foot base 1b. For example, the height h1 of the first rib 11 relative to the honeycomb side 10b is 48 mm, which is greater than the height h2 ~ h7 of the second to seventh ribs 12 to 17 relative to the honeycomb side 10b, and the height h1 of the first rib 11 relative to the honeycomb side 10b is 48 mm. The sum T of the height h1 of the first rib 11 relative to the honeycomb side 10b and the thickness t0 of the top plate 10 is 50 mm (ie T=h1+t0), and the height of the foot 1b relative to the first rib 11 The total height H between the height h1 of the honeycomb side 10b and the thickness t0 of the top plate 10 is the foot height of the light grid floor 1, which is 55 mm.
再者,該肋骨結構1a的第二至第七肋骨之高度h2~h7可依需求相同或不相同,且該第一肋骨11與中間處之該凹部R,S之間的第二至第七肋骨12~17之排列方式係如圖1C所示。例如,第二肋骨12相對於該蜂巢側10b之高度h2為27㎜、第三肋骨13相對於該蜂巢側10b之高度h3為34㎜、第五肋骨15相對於該蜂巢側10b之高度h5為27㎜、第七肋骨17相對於該蜂巢側10b之高度h7為42㎜、第四及第六肋骨14,16相對於該蜂巢側10b之高度h4,h6均為12㎜,其中,縱向及橫向之兩條第七肋骨17係形成一井字型肋骨,以將該輕型格柵地板1分成四個區域,每個區域相鄰之第二肋骨12、第三肋骨13、第四肋骨14、第五肋骨15及第六肋骨16之間係形成25個子區域,每個子區域具有一凹部S,並於該井字型肋骨之中央部位形成另一種態樣之凹部R。進一步,該天板10於該凹部R之厚度可依需求大於該天板10於其它處之厚度t0或與該天板10之厚度t0相同,且該凹部R內配置有兩平行之輔助肋17a,以提高該輕型格柵地板1在中間處之抗壓強度。例如,因第二肋骨12相對於該蜂巢側10b之高度h2低於第一肋骨11相對於該蜂巢側10b之高度h1,故輕型格柵地板1固定於一高架地板用之腳架上時,該輕型格柵地板1之四個腳落處係以第一肋骨11之底部作為支撐。Furthermore, the heights h2 to h7 of the second to seventh ribs of the rib structure 1a can be the same or different according to needs, and the second to seventh ribs between the first rib 11 and the recessed portions R and S in the middle are The arrangement of ribs 12~17 is as shown in Figure 1C. For example, the height h2 of the second rib 12 relative to the honeycomb side 10b is 27 mm, the height h3 of the third rib 13 relative to the honeycomb side 10b is 34 mm, and the height h5 of the fifth rib 15 relative to the honeycomb side 10b is 27mm. The height h7 of the seventh rib 17 relative to the honeycomb side 10b is 42mm. The heights h4 and h6 of the fourth and sixth ribs 14 and 16 relative to the honeycomb side 10b are both 12mm. The longitudinal and transverse dimensions are The two seventh ribs 17 form a tic-tac-shape rib to divide the light grille floor 1 into four areas. Each area has adjacent second ribs 12, third ribs 13, fourth ribs 14, and Twenty-five sub-regions are formed between the fifth rib 15 and the sixth rib 16. Each sub-region has a concave portion S, and another type of concave portion R is formed in the center of the tic-tac-toe rib. Furthermore, the thickness of the top plate 10 in the recessed portion R can be greater than the thickness t0 of the top plate 10 in other places or the same as the thickness t0 of the top plate 10 as required, and two parallel auxiliary ribs 17a are arranged in the recessed portion R. , to improve the compressive strength of the light grid floor 1 in the middle. For example, since the height h2 of the second rib 12 relative to the honeycomb side 10b is lower than the height h1 of the first rib 11 relative to the honeycomb side 10b, when the light grid floor 1 is fixed on a tripod for a raised floor, The four foot positions of the light grille floor 1 are supported by the bottom of the first rib 11 .
又,各該肋骨之寬度d1~d7可依需求相同(如第二至第六肋骨12~16)或不相同,如圖1C所示。例如,第一肋骨11之寬度d1為8㎜、第二肋骨12之寬度d2為3.8㎜、第三肋骨13之寬度d3為3.8㎜、第四肋骨14之寬度d4為3.5㎜、第五肋骨15之寬度d5為3.8㎜、第六肋骨16之寬度d6為3.5㎜、及第七肋骨17之寬度d7為5.5㎜。In addition, the widths d1~d7 of each rib can be the same (such as the second to sixth ribs 12~16) or different according to the requirements, as shown in Figure 1C. For example, the width d1 of the first rib 11 is 8㎜, the width d2 of the second rib 12 is 3.8㎜, the width d3 of the third rib 13 is 3.8㎜, the width d4 of the fourth rib 14 is 3.5㎜, and the width d4 of the fifth rib 15 is 3.5㎜. The width d5 of the sixth rib 16 is 3.8㎜, the width d6 of the sixth rib 16 is 3.5㎜, and the width d7 of the seventh rib 17 is 5.5㎜.
進一步,各該肋骨分別沿縱向或橫向延伸,且同一肋骨在其延伸的不同位置上可以依需求具有不同的寬度。例如,可調整局部肋骨之寬度d1,d7,如圖1D所示之該蜂巢側10b之相對兩側部位之該第一肋骨11及該第七肋骨17之寬度d1,d7係較小,其中,該第一肋骨11之寬度d1為5mm、及第七肋骨17之寬度d7為4.5mm,係分別小於圖1C所示之該蜂巢側10b之中間部位之第一肋骨11及第七肋骨17之寬度d1,d7,以減低輕型格柵地板1之重量,而該第二、第三、第四、第五及第六肋骨12,13,14,15,16之寬度d2,d3,d4,d5,d6則不變。Furthermore, each of the ribs extends longitudinally or transversely, and the same rib can have different widths at different extending positions as required. For example, the widths d1 and d7 of the local ribs can be adjusted. As shown in FIG. 1D , the widths d1 and d7 of the first rib 11 and the seventh rib 17 on the opposite sides of the honeycomb side 10b are smaller, wherein, The width d1 of the first rib 11 is 5 mm, and the width d7 of the seventh rib 17 is 4.5 mm, which are respectively smaller than the widths of the first rib 11 and the seventh rib 17 in the middle of the honeycomb side 10b shown in Figure 1C d1, d7, to reduce the weight of the light grille floor 1, and the widths d2, d3, d4, d5 of the second, third, fourth, fifth and sixth ribs 12, 13, 14, 15, 16, d6 remains unchanged.
另外,該肋骨結構1a可依需求增設複數體積遠小於其它肋骨之輔助肋17a,18,如圖1C所示,其相對於該蜂巢側10b之高度h0,h8(如8.5㎜)係低於該中肋骨相對於該蜂巢側10b之高度h4,h6,且其寬度d8為3.2㎜。例如,該些輔助肋17a,18係對應形成於各該凹部R,S中,且沿單一方向延伸而未相互交錯,如圖1C所示之單一凹部R,S配置兩條平行之輔助肋17a,18。In addition, the rib structure 1a can add a plurality of auxiliary ribs 17a, 18 whose volume is much smaller than other ribs according to the needs. As shown in Figure 1C, its height h0, h8 (such as 8.5mm) relative to the honeycomb side 10b is lower than the The heights of the middle rib relative to the honeycomb side 10b are h4 and h6, and the width d8 is 3.2 mm. For example, the auxiliary ribs 17a, 18 are correspondingly formed in each of the recesses R, S, and extend in a single direction without intersecting with each other. As shown in Figure 1C, the single recess R, S is equipped with two parallel auxiliary ribs 17a. ,18.
再者,該輕型格柵地板1係於該天板10上形成複數連通該地面側10a與蜂巢側10b之穿孔100,並以該第七肋骨17(縱向及橫向之兩條第七肋骨17所形成井字型肋骨)將該蜂巢側10b分成四個區域(四個角落區域),每個區域又形成25個子區域(對應該凹部S位置),另該井字型肋骨向外延伸處(十字區域),藉由該些肋骨(該第二肋骨12、第三肋骨13、第四肋骨14、第五肋骨15及第六肋骨16)可間隔出21個另一子區域(對應該凹部R,S位置),以令每個子區域均具有三個長條形穿孔100,以形成50%以上之通風量。Furthermore, the light grid floor 1 is formed on the ceiling 10 with a plurality of perforations 100 connecting the ground side 10a and the honeycomb side 10b, and is connected with the seventh rib 17 (two seventh ribs 17 in the longitudinal and transverse directions). Forming a tic-tac-toe rib), the honeycomb side 10b is divided into four areas (four corner areas), each area forms 25 sub-areas (corresponding to the recess S position), and the tic-tac-toe rib extends outward (cross area), through these ribs (the second rib 12, the third rib 13, the fourth rib 14, the fifth rib 15 and the sixth rib 16), 21 other sub-areas (corresponding to the recess R, S position), so that each sub-area has three long strips of perforations 100 to form more than 50% ventilation.
於本實施例中,該些穿孔100之位置係對應該些凹部R,S配置。例如,每一凹部R,S上形成有三個穿孔100,且該三個穿孔100係間隔併排,並以該輔助肋17a,18隔開各排穿孔100;另外,該第一與第二肋骨11,12之間的凹部S僅具有一個穿孔100,即無配置輔助肋18。In this embodiment, the positions of the through holes 100 are configured corresponding to the recesses R and S. For example, three perforations 100 are formed on each recess R, S, and the three perforations 100 are spaced side by side, and each row of perforations 100 is separated by the auxiliary ribs 17a, 18; in addition, the first and second ribs 11 The recess S between , 12 has only one through hole 100, that is, there is no auxiliary rib 18.
因此,該輕型格柵地板1藉由該穿孔100之設計,不僅可增加通風量,及利於節省材料及減輕重量,並可增加承載重量。Therefore, the lightweight grille floor 1 can not only increase ventilation through the design of the perforations 100, but also help save materials and reduce weight, and can also increase the load-bearing weight.
又,該輕型格柵地板1之天板10之厚度t0較小,且該肋骨結構1a之部分高度h4,h6亦較小,即該中肋骨(第四及第六肋骨14,16)之高度h4,h6較主肋骨(第一、第二、第三、第五及第七肋骨11,12,13,15,17)之高度h1,h2,h3,h5,h7小很多,以利於節省材料及減輕重量。In addition, the thickness t0 of the top plate 10 of the lightweight grille floor 1 is small, and the partial height h4, h6 of the rib structure 1a is also small, that is, the height of the middle rib (the fourth and sixth ribs 14, 16) h4, h6 are much smaller than the height h1, h2, h3, h5, h7 of the main ribs (the first, second, third, fifth and seventh ribs 11, 12, 13, 15, 17) to save materials. and weight reduction.
圖2A至圖2E係為本發明之輕型格柵地板2之第二實施例之示意圖。本實施例之輕型格柵地板2之承載負荷約700公斤,且其與第一實施例之差異在於肋骨結構2a之局部高度之改變,故以下不再贅述相同處。2A to 2E are schematic diagrams of the second embodiment of the lightweight grille floor 2 of the present invention. The load-carrying load of the lightweight grille floor 2 of this embodiment is about 700 kilograms, and the difference from the first embodiment lies in the change in the partial height of the rib structure 2a, so the similarities will not be described again below.
如圖2A所示,該腳座2b之底部呈口型凸狀(亦可呈口型凹狀)。As shown in Figure 2A, the bottom of the foot base 2b has a mouth-shaped convex shape (it can also have a mouth-shaped concave shape).
於本實施例中,該天板20之厚度t0為3㎜,該第一肋骨21相對於該蜂巢側20b之高度h1為47㎜,且該第一肋骨21相對於該蜂巢側20b之高度h1與該天板20之厚度t0之總和T為50㎜,而該腳座2b之高度、該第一肋骨21相對於該蜂巢側20b之高度h1與該天板20之厚度t0之總高度H為55㎜,其中,該翼板2d之厚度t1為10㎜,該第一肋骨21係形成於該天板20邊緣而成為該輕型格柵地板2之邊肋骨,以作為該輕型格柵地板2之邊框,且該第一至第六肋骨21~26係以第七肋骨27為基準而左右對稱(或如圖2B所示之上下對稱)分布。In this embodiment, the thickness t0 of the top plate 20 is 3mm, the height h1 of the first rib 21 relative to the honeycomb side 20b is 47mm, and the height h1 of the first rib 21 relative to the honeycomb side 20b The sum T of the thickness t0 of the top plate 20 is 50 mm, and the total height H of the height of the foot 2b, the height h1 of the first rib 21 relative to the honeycomb side 20b and the thickness t0 of the top plate 20 is 55mm, in which the thickness t1 of the wing plate 2d is 10mm. The first rib 21 is formed on the edge of the top plate 20 to become the side rib of the light grille floor 2. The first to sixth ribs 21 to 26 are symmetrically distributed (or symmetrically up and down as shown in FIG. 2B ) based on the seventh rib 27 .
再者,於肋骨結構2a中,如圖2C所示,第二肋骨22相對於該蜂巢側20b之高度h2為27㎜、第三肋骨23相對於該蜂巢側20b之高度h3為27㎜、第五肋骨25相對於該蜂巢側20b之高度h5為27㎜、第七肋骨27相對於該蜂巢側20b之高度h7為41㎜、第四及第六肋骨24,26相對於該蜂巢側20b之高度h4,h6均為13㎜。另一方面,該凹部R內配置有三條平行肋骨27a,其相對於該蜂巢側20b之高度h0為8.5㎜,以提高該輕型格柵地板2在中間處之抗壓強度。例如,因第二肋骨22相對於該蜂巢側20b之高度h2低於第一肋骨21相對於該蜂巢側20b之高度h1,故輕型格柵地板2固定於一高架地板用之腳架上時,該輕型格柵地板2之四個腳落處係以第一肋骨21之底部作為支撐。Furthermore, in the rib structure 2a, as shown in Figure 2C, the height h2 of the second rib 22 relative to the honeycomb side 20b is 27mm, the height h3 of the third rib 23 relative to the honeycomb side 20b is 27mm, and the height h3 of the third rib 23 relative to the honeycomb side 20b is 27mm. The height h5 of the fifth rib 25 relative to the honeycomb side 20b is 27 mm, the height h7 of the seventh rib 27 relative to the honeycomb side 20b is 41 mm, and the heights of the fourth and sixth ribs 24 and 26 relative to the honeycomb side 20b are h4 and h6 are both 13㎜. On the other hand, three parallel ribs 27a are disposed in the recessed portion R, and their height h0 relative to the honeycomb side 20b is 8.5mm, so as to increase the compressive strength of the lightweight grille floor 2 in the middle. For example, since the height h2 of the second rib 22 relative to the honeycomb side 20b is lower than the height h1 of the first rib 21 relative to the honeycomb side 20b, when the light grid floor 2 is fixed on a tripod for a raised floor, The four foot positions of the light grille floor 2 are supported by the bottom of the first rib 21 .
又,各該肋骨之寬度d1~d7可依需求相同或不相同,如圖2C所示。例如,第一肋骨21之寬度d1為8㎜、第二肋骨22之寬度d2為5.2㎜、第三肋骨23之寬度d3為3.5㎜、第四肋骨24之寬度d4為2.6㎜、第五肋骨25之寬度d5為3.5㎜、第六肋骨26之寬度d6為2.6㎜、及第七肋骨27之寬度d7為5.2㎜。In addition, the widths d1 to d7 of each rib can be the same or different according to requirements, as shown in Figure 2C. For example, the width d1 of the first rib 21 is 8㎜, the width d2 of the second rib 22 is 5.2㎜, the width d3 of the third rib 23 is 3.5㎜, the width d4 of the fourth rib 24 is 2.6㎜, and the width d4 of the fifth rib 25 is 2.6㎜. The width d5 is 3.5㎜, the width d6 of the sixth rib 26 is 2.6㎜, and the width d7 of the seventh rib 27 is 5.2㎜.
進一步,各該肋骨分別沿縱向或橫向延伸,且同一肋骨在其延伸的不同位置上可以依需求具有不同的寬度。例如,可調整局部肋骨之寬度d1,d7,如圖2D所示之該蜂巢側20b之相對兩側部位之該第一肋骨21及該第七肋骨27之寬度d1,d7係較小,其中,該第一肋骨21之寬度d1為4.8mm、及第七肋骨27之寬度d7為4.5mm,係分別小於圖2C所示之該蜂巢側20b之中間部位之第一肋骨21及第七肋骨27之寬度d1,d7,以減低輕型格柵地板2之重量,而該第二、第三、第四、第五及第六肋骨22,23,24,25,26之寬度d2,d3,d4,d5,d6則不變。Furthermore, each of the ribs extends longitudinally or transversely, and the same rib can have different widths at different extending positions as required. For example, the widths d1 and d7 of the local ribs can be adjusted. As shown in FIG. 2D , the widths d1 and d7 of the first rib 21 and the seventh rib 27 on the opposite sides of the honeycomb side 20b are smaller, wherein, The width d1 of the first rib 21 is 4.8 mm, and the width d7 of the seventh rib 27 is 4.5 mm, which are respectively smaller than the first rib 21 and the seventh rib 27 in the middle of the honeycomb side 20b shown in Figure 2C Widths d1, d7 to reduce the weight of the lightweight grille floor 2, and widths d2, d3, d4, d5 of the second, third, fourth, fifth and sixth ribs 22, 23, 24, 25, 26 ,d6 remains unchanged.
另外,該輔助肋27a,28相對於該蜂巢側20b之高度h8係低於中肋骨之高度,且其寬度d8為3㎜,且該些輔助肋27a,28係對應形成於各該凹部R,S中,並沿單一方向延伸而未相互交錯,如圖2C所示之單一凹部R,S配置三條平行之輔助肋27a,28,以令每個子區域均具有四個長條形穿孔200,以形成50%以上之通風量。In addition, the height h8 of the auxiliary ribs 27a, 28 relative to the honeycomb side 20b is lower than the height of the middle rib, and the width d8 is 3 mm, and the auxiliary ribs 27a, 28 are correspondingly formed in each of the recesses R, In S, and extending in a single direction without intersecting with each other, the single recessed portions R and S as shown in Figure 2C are equipped with three parallel auxiliary ribs 27a, 28, so that each sub-region has four elongated perforations 200. Create more than 50% ventilation volume.
於本實施例中,該凹部R,S中之三條輔助肋27a,28係以中間最高而兩旁較低之方式排設,且每一凹部R,S之四個穿孔200係間隔併排,並以該輔助肋27a,28隔開各排穿孔200;另外,該第一與第二肋骨21,22之間的凹部S僅具有一個穿孔200(如圖2C所示)或兩個穿孔200(如圖2D所示)。In this embodiment, the three auxiliary ribs 27a, 28 in the recessed portions R and S are arranged with the highest in the middle and the lower on both sides, and the four through holes 200 of each recessed portion R and S are spaced side by side, and are arranged with The auxiliary ribs 27a, 28 separate each row of through holes 200; in addition, the recess S between the first and second ribs 21, 22 has only one through hole 200 (as shown in Figure 2C) or two through holes 200 (as shown in Figure 2C) shown in 2D).
因此,該輕型格柵地板2藉由該穿孔200之設計,不僅可增加通風量,及利於節省材料及減輕重量,並可增加承載重量。Therefore, the lightweight grille floor 2 can not only increase ventilation through the design of the perforations 200, but also help save materials and reduce weight, and can also increase the load-bearing weight.
又,該輕型格柵地板2之天板20之厚度t0較小,且該肋骨結構2a之部分高度h4,h6亦較小,即該中肋骨(第四及第六肋骨24,26)之高度h4,h6較主肋骨(第一、第二、第三、第五及第七肋骨21,22,23,25,27)之高度h1,h2,h3,h5,h7小很多,以利於節省材料及減輕重量。In addition, the thickness t0 of the top plate 20 of the lightweight grille floor 2 is small, and the partial height h4, h6 of the rib structure 2a is also small, that is, the height of the middle rib (the fourth and sixth ribs 24, 26) h4, h6 are much smaller than the heights h1, h2, h3, h5, h7 of the main ribs (the first, second, third, fifth and seventh ribs 21, 22, 23, 25, 27) to save materials. and weight reduction.
綜上所述,本發明之輕型格柵地板1,2主要藉由該天板10,20與該複數肋骨結構1a,2a採用鋁合金一體成型鑄造,且橫向肋骨與縱向肋骨之排列方式相同而呈對稱式,以於製作該輕型格柵地板1,2時不會產生變形,且不易產生缺陷及斷裂等問題,故相較於習知技術,本發明之輕型格柵地板1,2不僅可靠性極佳,且有利於提升良率而節省製作成本。To sum up, the lightweight grille floors 1 and 2 of the present invention are mainly formed by using the top plates 10 and 20 and the plurality of rib structures 1a and 2a to be integrally molded and cast from aluminum alloy, and the transverse ribs and longitudinal ribs are arranged in the same manner. It is symmetrical so that it will not be deformed when making the lightweight grille floor 1, 2, and is not prone to problems such as defects and breakage. Therefore, compared with the conventional technology, the lightweight grille floor 1, 2 of the present invention is not only more reliable It has excellent performance and is conducive to improving yield and saving production costs.
再者,藉由該穿孔100,200之設計,以形成50%以上之通風量,故能增加通風量,可滿足半導體製程設備之四周及淋浴室需較高的回風量之需求,以提高半導體製程之清淨度。Furthermore, through the design of 100,200 perforations, more than 50% of the ventilation volume can be formed, so the ventilation volume can be increased, which can meet the demand for higher return air volume around the semiconductor processing equipment and the shower room, thereby improving the efficiency of the semiconductor manufacturing process. Purity.
又,藉由該肋骨結構1a,2a之主肋骨相對於該蜂巢側10b,20b之高度h1,h2,h3,h5,h7均至少為25公厘,以提升該輕型格柵地板1,2之結構強度,故該輕型格柵地板1,2能承受半導體製程中較重之機台設備,以避免該輕型格柵地板1,2於使用中發生碎裂之問題。進一步,依該輕型格柵地板1,2之承載負荷大小以調整肋骨之高度h1~h7與寬度d1~d7大小,進而節省該輕型格柵地板1,2之材料及減輕重量。In addition, the heights h1, h2, h3, h5 and h7 of the main ribs of the rib structures 1a and 2a relative to the honeycomb sides 10b and 20b are all at least 25 mm, so as to enhance the height of the light grille floors 1 and 2. Due to the structural strength, the lightweight grid floors 1 and 2 can withstand the heavier equipment used in the semiconductor manufacturing process, thereby preventing the lightweight grid floors 1 and 2 from being broken during use. Furthermore, the heights h1 ~ h7 and widths d1 ~ d7 of the ribs are adjusted according to the load bearing capacity of the lightweight grille floors 1 and 2 , thereby saving the material and weight of the lightweight grille floors 1 and 2 .
另外,藉由該輔助肋17a,18,27a,28之設計,可進一步提升該輕型格柵地板1,2之結構強度。In addition, through the design of the auxiliary ribs 17a, 18, 27a, 28, the structural strength of the lightweight grille floor 1, 2 can be further improved.
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。The above embodiments are used to illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can make modifications to the above embodiments without departing from the spirit and scope of the invention. Therefore, the scope of rights protection of the present invention should be as listed in the patent application scope described below.
1,2:輕型格柵地板 1a,2a:肋骨結構 1b,2b:腳座 1c:頂針位 1d,2d:翼板 10,20:天板 10a,20a:地面側 10b,20b:蜂巢側 100,200:穿孔 11,21:第一肋骨 12,22:第二肋骨 13,23:第三肋骨 14,24:第四肋骨 15,25:第五肋骨 16,26:第六肋骨 17,27:第七肋骨 17a,18,27a,28:輔助肋 d1~d8:寬度 H:總高度 h0~h8:高度 L:長度 R,S:凹部 T:總和 t0,t1:厚度 w:間隔距離 1,2:Light grid floor 1a,2a: Rib structure 1b,2b: foot base 1c: thimble position 1d,2d:wing plate 10,20:Top plate 10a,20a: Ground side 10b,20b: hive side 100,200: perforation 11,21: first rib 12,22: Second rib 13,23:Third rib 14,24:Fourth rib 15,25:fifth rib 16,26:Sixth rib 17,27:Seventh rib 17a,18,27a,28:auxiliary ribs d1~d8: width H: total height h0~h8: height L: length R,S: concave part T: sum t0,t1:Thickness w: separation distance
圖1A係為本發明之輕型格柵地板之第一實施例之立體示意圖。Figure 1A is a schematic three-dimensional view of the first embodiment of the lightweight grille floor of the present invention.
圖1B係為圖1A之前視平面圖。Figure 1B is a front plan view of Figure 1A.
圖1C係為圖1B沿其中一方向之C-C剖線之剖面圖。FIG. 1C is a cross-sectional view along line C-C in one of the directions of FIG. 1B.
圖1D係為圖1B沿其中一方向之D-D剖線之剖面圖。Figure 1D is a cross-sectional view along line D-D in one of the directions of Figure 1B.
圖1E係為圖1A之另一視角之立體示意圖。FIG. 1E is a perspective view of FIG. 1A from another perspective.
圖2A係為本發明之輕型格柵地板之第二實施例之立體示意圖。Figure 2A is a schematic three-dimensional view of the second embodiment of the lightweight grille floor of the present invention.
圖2B係為圖2A之前視平面圖。Figure 2B is a front plan view of Figure 2A.
圖2C係為圖2B沿其中一方向之C-C剖線之剖面圖。FIG. 2C is a cross-sectional view along line C-C in one of the directions of FIG. 2B.
圖2D係為圖2B沿其中一方向之D-D剖線之剖面圖。Figure 2D is a cross-sectional view along the D-D line in one of the directions of Figure 2B.
圖2E係為圖2A之另一視角之立體示意圖。FIG. 2E is a schematic perspective view of FIG. 2A from another perspective.
1:輕型格柵地板 1:Light grid floor
1a:肋骨結構 1a: Rib structure
1d:翼板 1d:wing plate
10:天板 10:Top plate
10a:地面側 10a: Ground side
10b:蜂巢側 10b: hive side
100:穿孔 100: perforation
11:第一肋骨 11:First rib
12:第二肋骨 12:Second rib
13:第三肋骨 13:Third rib
14:第四肋骨 14:Fourth rib
15:第五肋骨 15:Fifth rib
16:第六肋骨 16:Sixth rib
17:第七肋骨 17:Seventh rib
17a,18:輔助肋 17a,18: Auxiliary ribs
H:總高度 H: total height
h0~h8:高度 h0~h8: height
d1~d8:寬度 d1~d8: width
T:總和 T: sum
t0,t1:厚度 t0,t1:Thickness
R,S:凹部 R,S: concave part
Claims (11)
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TW111134412A TWI825988B (en) | 2022-09-13 | 2022-09-13 | Light grille floor |
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TW111134412A TWI825988B (en) | 2022-09-13 | 2022-09-13 | Light grille floor |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN211341593U (en) * | 2019-12-09 | 2020-08-25 | 惠亚科技(苏州)有限公司 | Elevated floor with high ventilation rate |
TWM625270U (en) * | 2021-12-16 | 2022-04-01 | 惠亞工程股份有限公司 | Standard raised floor |
TWM635507U (en) * | 2022-09-13 | 2022-12-11 | 惠亞工程股份有限公司 | Light grille floor |
CN218061207U (en) * | 2022-04-22 | 2022-12-16 | 姜兴斌 | Anti-static raised floor grid structure |
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- 2022-09-13 TW TW111134412A patent/TWI825988B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN211341593U (en) * | 2019-12-09 | 2020-08-25 | 惠亚科技(苏州)有限公司 | Elevated floor with high ventilation rate |
TWM625270U (en) * | 2021-12-16 | 2022-04-01 | 惠亞工程股份有限公司 | Standard raised floor |
CN218061207U (en) * | 2022-04-22 | 2022-12-16 | 姜兴斌 | Anti-static raised floor grid structure |
TWM635507U (en) * | 2022-09-13 | 2022-12-11 | 惠亞工程股份有限公司 | Light grille floor |
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