TWI614826B - Adhesive tape, adhesive tape joining method and adhesive tape joining apparatus - Google Patents

Adhesive tape, adhesive tape joining method and adhesive tape joining apparatus Download PDF

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TWI614826B
TWI614826B TW102123918A TW102123918A TWI614826B TW I614826 B TWI614826 B TW I614826B TW 102123918 A TW102123918 A TW 102123918A TW 102123918 A TW102123918 A TW 102123918A TW I614826 B TWI614826 B TW I614826B
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tape
adhesive tape
adhesive
cutting
attaching
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TW102123918A
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TW201405694A (en
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石井直樹
松下孝夫
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日東電工股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02002Preparing wafers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02002Preparing wafers
    • H01L21/02005Preparing bulk and homogeneous wafers
    • H01L21/02008Multistep processes
    • H01L21/0201Specific process step
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/50Additional features of adhesives in the form of films or foils characterized by process specific features

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Dicing (AREA)

Abstract

從原料卷放出長的承載帶上貼合有長的黏著帶之原料帶,以在原料帶寬度方向的兩側具有圓弧形狀且在長度方向的前後具有直線形狀的環狀切斷構件將黏著帶T在承載帶上半切斷成黏著帶片,藉由使承載帶以邊緣構件折回、移動,一面從承載帶剝離黏著帶片,一面在和剝離速度同步相對移動的環狀框架上貼附黏著帶片。 A raw material tape having a long adhesive tape bonded to a long carrier tape is discharged from the raw material roll, and a ring-shaped cutting member having an arc shape on both sides in the width direction of the raw material tape and a linear shape in front and rear of the length direction will adhere The tape T is cut halfway on the carrier tape into adhesive tape pieces. The carrier tape is folded back and moved by the edge member, while the adhesive tape piece is peeled off from the carrier tape, and the tape is attached to the ring frame that moves relatively in synchronization with the peeling speed. With tablets.

Description

黏著帶、黏著帶貼附方法及黏著帶貼附裝置 Adhesive tape, adhesive tape attaching method, and adhesive tape attaching device

本發明係關於一種貼附於用於保持半導體晶圓的環狀框架上之黏著帶、及將該黏著帶貼附於環狀框架上之黏著帶貼附方法以及黏著帶貼附裝置。 The present invention relates to an adhesive tape attached to an annular frame for holding a semiconductor wafer, an adhesive tape attaching method for attaching the adhesive tape to an annular frame, and an adhesive tape attaching device.

為了使由背面研磨處理所薄型化的半導體晶圓(以下適當稱為「晶圓」)具有剛性而容易操作,並且為了進行切割處理,要經由支撐用的黏著帶(切割帶)而在環狀框架的中央接著保持晶圓。 In order to make the semiconductor wafer thinned by the back grinding process (hereinafter referred to as "wafer" as appropriate) rigid and easy to handle, and to perform the dicing process, it is looped through an adhesive tape (dicing tape) for support. The center of the frame then holds the wafer.

切割帶的貼附處理,例如如下所實施之例。從捲放出添加設置於帶狀基片上的帶狀黏著膜。在該基片上將該黏著膜預切斷成圓形而形成切割帶。將形成有切割帶的基帶引導到由邊緣構件構成的貼附手段,折回基帶而剝離切割帶。將被剝離的切割帶同時貼附於涵蓋環狀框架與配置於該環狀框架中央的晶圓處(參照日本國特開2005-116928號公報)。 The process of attaching a dicing tape is as follows, for example. From the roll, a tape-shaped adhesive film provided on a tape-shaped substrate was added. The adhesive film is pre-cut into a circular shape on the substrate to form a dicing tape. The base tape on which the dicing tape is formed is guided to an attachment means composed of an edge member, the base tape is folded back, and the dicing tape is peeled off. The peeled dicing tape is attached to both the ring-shaped frame and the wafer disposed in the center of the ring-shaped frame (see Japanese Patent Application Laid-Open No. 2005-116928).

如第4圖(c)所示,此切割帶係將圓形的切割帶隔開預定間隔排列形成於基片上。 As shown in FIG. 4 (c), the dicing tape is formed by arranging circular dicing tapes at predetermined intervals on a substrate.

此外,就切割帶而言,如第4圖(a)所示,係 在基片上將帶狀素材略圓形地半切斷成在長度方向的前後左右的四個地方具有直線部,並且複數片切割帶在前後的直線部彼此線接觸而連接(參照日本國特開2011-192850號公報)。 As for the cutting tape, as shown in Fig. 4 (a), The strip-shaped material is cut into a semi-circular shape on the substrate so as to have linear portions at four places in the front, back, left, and right, and a plurality of cutting tapes are connected in linear contact with each other in the front and rear straight portions (see Japanese Patent Application Laid-Open No. 2011). -192850).

第4圖(c)所示的切割帶係隔開預定間隔半切斷而形成,若只看前後切割帶的1個間隔,則為短的距離。因而,一般認為在將切下後的切割帶廢棄時不會有阻礙。然而,若以原料卷單位來看,則切成圓形的切割帶張數數量多,所以廢棄量會累積地增加。因此,在黏著帶貼附於環狀框架與晶圓上的處理方面,產生捲繞有切割帶的原料卷的交換頻率增加而使作業效率降低之類的問題。 The cutting tape shown in FIG. 4 (c) is formed by being cut at half intervals with a predetermined interval. If only one interval of the front and rear cutting tapes is viewed, it is a short distance. Therefore, it is generally considered that there is no obstacle when discarding the cut cutting tape. However, if the number of cutting bands cut into a circle is large in terms of the raw material roll unit, the amount of waste is cumulatively increased. For this reason, in the process of sticking an adhesive tape to a ring frame and a wafer, there arises a problem that the exchange frequency of the raw material roll wound with the dicing tape is increased and the working efficiency is reduced.

此外,如第4圖(a)所示的切割帶係使黏著帶片的直線部彼此線接觸,所以在長度方向不產生廢棄的部分。然而,從基片剝離黏著帶片時,雖然已被半切斷,但剝離對象的黏著帶片與後續黏著帶片之黏著層互相黏住的情形還是很頻繁。 In addition, the dicing tape shown in FIG. 4 (a) is such that the linear portions of the adhesive tape pieces are in linear contact with each other, so that no discarded portion is generated in the longitudinal direction. However, when the adhesive tape sheet is peeled off from the substrate, although it has been partially cut off, the adhesive tape sheet of the peeling object and the adhesive layer of the subsequent adhesive tape sheet are frequently stuck to each other.

若在此種狀態下繼續帶貼附處理,則會在後續黏著帶片之前端側產生皺紋。因此,產生無法使切割帶精度佳地密合於環狀框架上等等的問題。 If the tape attaching process is continued in this state, wrinkles will be generated on the end side before the subsequent adhesive tape piece. Therefore, there arises a problem that the cutting tape cannot be closely adhered to the ring frame with high accuracy and the like.

本發明係有鑑於此種情況而完成,其目的在於提供一種可從帶狀的黏著帶有效地切下要貼附於環狀框架上的黏著帶並可精度佳地貼附於環狀框架上的黏著帶、黏著帶貼附方法及黏著帶貼附裝置。 The present invention has been made in view of such circumstances, and an object thereof is to provide an adhesive tape that can be effectively cut from a tape-shaped adhesive tape to be attached to a ring frame and can be attached to the ring frame with high accuracy. Adhesive tape, adhesive tape attaching method, and adhesive tape attaching device.

為了達成此種目的,本發明採取如下的構造。 To achieve such an object, the present invention adopts the following configuration.

即,一種黏著帶,係貼附於遍及環狀框架與半導體晶圓處,該黏著帶包含以下構造:將具有對向的直線狀端邊與和直線狀該兩端邊連結的圓弧狀端邊之複數片黏著帶片,使彼此的直線狀端邊接近對向排列配備於長的承載帶上而構成。 That is, an adhesive tape is attached to the ring frame and the semiconductor wafer. The adhesive tape includes a structure in which an arc-shaped end connecting a linear end with an opposite end and a linear end are connected. A plurality of edges are adhered to the strip, and the linear end edges of each other are arranged close to each other and are arranged on a long carrier tape.

藉由該黏著帶,由於將在承載帶長度方向的前後具有直線狀端邊的複數片黏著帶片構成為使直線狀端邊互相接近對向,所以可減低每一片黏著帶片的使用量。 With this adhesive tape, since a plurality of adhesive tape pieces having linear end edges in the front and back of the length direction of the carrier tape are configured so that the linear end edges are close to each other, the usage amount of each adhesive tape piece can be reduced.

此外,由於排列於承載帶上的前後黏著帶片間的切下部分之距離變短,所以可減低半切斷後的黏著帶之廢棄部分。因此,可增加設置於承載帶上的黏著帶片之片數,可減低黏著帶捲的交換頻率。 In addition, since the distance between the cut portions between the front and rear adhesive tape pieces arranged on the carrier tape becomes shorter, it is possible to reduce the discarded portion of the adhesive tape after half cutting. Therefore, the number of the adhesive tape pieces provided on the carrier tape can be increased, and the exchange frequency of the adhesive tape roll can be reduced.

此外,黏著帶片也可以具有沿著承載帶側端邊而平行的一對直線狀端邊。即,黏著帶也可以是在前後左右具有4條直線狀端邊的形狀。藉由該黏著帶,在從寬幅的原料卷切成預定寬度的黏著帶製造複數個黏著帶捲時,相較於在寬度方向形成圓弧狀端邊的黏著帶,可縮短帶寬,所以可從原料卷製造更多預定寬度的捲。此外,也可以減低原料卷的廢棄量。 In addition, the adhesive tape sheet may have a pair of linear end edges parallel to the end edges of the carrier tape. That is, the adhesive tape may have a shape having four linear end edges in front, back, left, and right. With this adhesive tape, when a plurality of adhesive tape rolls are manufactured by cutting a wide raw material roll into an adhesive tape having a predetermined width, the bandwidth can be shortened compared with an adhesive tape having an arc-shaped end edge in the width direction. More rolls of a predetermined width are made from the raw roll. It is also possible to reduce the amount of discarded raw materials.

此外,為了達成此種目的,本發明採取如下的構造。 In addition, in order to achieve such an object, the present invention adopts the following configuration.

即,一種黏著帶貼附方法,係將黏著帶貼附 於環狀框架上,前述方法包含以下過程:放出過程,其係從原料卷放出長的承載帶上貼合有長的黏著帶之原料帶;切斷過程,其係以環狀切斷構件將前述黏著帶在承載帶上半切斷成黏著帶片,該切斷構件係在前述原料帶寬度方向的兩側具有圓弧形狀,且在長度方向的前後具有直線形狀;及貼附過程,其係藉由使前述承載帶以邊緣構件折回、移動,一面從承載帶剝離前述黏著帶片,一面在和剝離速度同步相對移動的環狀框架上貼附黏著帶片。 That is, an adhesive tape attaching method is to attach an adhesive tape On the ring frame, the foregoing method includes the following process: a discharging process, which releases a raw material tape with a long adhesive tape attached to a long carrier tape from a raw material roll; a cutting process, which uses a ring-shaped cutting member to The aforementioned adhesive tape is half-cut into an adhesive tape piece on the carrier tape, and the cutting member has an arc shape on both sides in the width direction of the raw material tape, and has a linear shape in front and back in the length direction; and the attaching process, which is When the carrier tape is folded back and moved by the edge member, the adhesive tape piece is peeled from the carrier tape, and the adhesive tape piece is attached to a ring frame that moves relatively in synchronization with the peeling speed.

藉由此方法,可從原料帶半切斷形成在前後方向具有直線狀端邊的黏著帶片,從承載帶將黏著帶片一面剝離,一面貼附於環狀框架上。因此,可減低在長度方向的黏著帶的使用量及切成黏著帶片後的該黏著帶片間的廢棄部分。換言之,由於每一個原料卷的黏著帶片的切出量增加,所以可減低原料卷的交換頻率。 By this method, an adhesive tape piece having linear end edges in the front-rear direction can be formed by half-cutting from the raw material tape, and the adhesive tape piece can be peeled off from the carrier tape and attached to the endless frame. Therefore, it is possible to reduce the usage amount of the adhesive tape in the longitudinal direction and the discarded portion between the adhesive tape pieces after being cut into the adhesive tape pieces. In other words, since the cut-out amount of the adhesive tape piece of each raw material roll is increased, the exchange frequency of the raw material roll can be reduced.

此外,剝離對象的黏著帶片與後續的黏著帶片不會如以往類型互相線接觸。因而,剝離處理對象的黏著帶片時,由於後續的黏著帶片之前端側與剝離對象的黏著帶之後端沒有經由黏著層而再接著的情形,所以不會使後續的黏著帶片之前端產生皺紋等。因此,可使黏著帶片密合於環狀框架上。 In addition, the adhesive tape piece of the peeling object and the subsequent adhesive tape piece will not be in line contact with each other as in the conventional type. Therefore, when the adhesive tape sheet to be treated is peeled off, the front end side of the subsequent adhesive tape sheet and the rear end of the adhesive tape to be peeled off do not continue through the adhesive layer, so the front end of the subsequent adhesive tape sheet is not generated. Wrinkles and more. Therefore, the adhesive tape piece can be brought into close contact with the ring frame.

再者,切斷構件利用例如具有連接圓弧形狀與直線形狀的環狀切斷刀片之切斷輥。 As the cutting member, for example, a cutting roller having an annular cutting blade connecting an arc shape and a linear shape is used.

藉由此方法,使使切斷輥與黏著帶的放出速 度同步而在黏著帶上按壓轉動,藉此可半切斷成黏著帶片。即,無需使原料帶的搬送停止。因此,可有效地實施黏著帶片的半切斷與黏著帶片貼附於環狀框架上。 In this way, the release speed of the cutting roller and the adhesive tape is increased. It can be pressed and rotated on the adhesive tape at the same time, so that the adhesive tape can be cut into half by cutting. That is, there is no need to stop the conveyance of the raw material tape. Therefore, the half-cut of the adhesive tape sheet and the sticking of the adhesive tape sheet to the ring frame can be effectively performed.

此外,為了達成此種目的,本發明採取如下的構造。 In addition, in order to achieve such an object, the present invention adopts the following configuration.

即,一種黏著帶貼附裝置,係將黏著帶貼附於環狀框架上,該裝置包含以下構造:帶供應部,其係從原料卷送出長的承載帶上貼合有長的黏著帶之原料帶;帶移動引導機構,其係使從前述帶供應部放出的原料帶沿著預定的帶搬送路徑而移動,引導到邊緣構件;帶預切機構,其係利用環狀切斷構件,將黏著帶在承載帶上半切斷成黏著帶片,該切斷構件係在配備於前述帶搬送路徑的黏著帶寬度方向的兩側具有圓弧形狀,且在長度方向的前後具有直線形狀;邊緣構件,其係折回前述承載帶而剝離黏著帶片;保持平台,其係保持前述環狀框架;帶貼附機構,其係一面使前述保持平台與貼附輥和帶移動速度同步而相對移動,一面將利用前述邊緣構件從承載帶剝離的黏著帶片以該貼附輥按壓而貼附於保持平台上的環狀框架上;及承載帶回收部,其係回收已剝離前述黏著帶片的承載帶。 That is, an adhesive tape attaching device is used for attaching an adhesive tape to a ring frame. The device includes the following structure: a tape supply section, which is formed by attaching a long adhesive tape to a long carrier tape fed from a raw material roll. Raw material tape; a tape movement guide mechanism that moves the raw material tape discharged from the aforementioned tape supply unit along a predetermined tape conveying path and guides it to an edge member; and a tape pre-cutting mechanism that uses a ring-shaped cutting member to The adhesive tape is cut into half on the carrier tape to form an adhesive tape piece. The cutting member has an arc shape on both sides in the width direction of the adhesive tape provided on the tape conveying path, and has a linear shape in the front and rear of the length direction. The edge member It is folded back to the aforementioned carrier tape to peel off the adhesive tape piece; the holding platform is to hold the aforementioned ring frame; the tape attachment mechanism is to move the aforementioned holding platform in synchronization with the moving speed of the applicator roller and the belt, and to move relatively The pressure-sensitive adhesive tape piece peeled from the carrier tape by the aforementioned edge member is attached to the ring-shaped frame on the holding platform by pressing the sticking roller; and the carrier tape recovery section recovers the peeled tape Said carrier tape adhesive strip.

藉由此構造,在一面使其和帶移動速度同步一面在帶搬送路徑上從長的原料帶半切斷黏著帶片後, 可將該黏著帶片一面從承載帶剝離一面貼附於環狀框架上。即,藉由此構造可適當地實施上述方法。 With this structure, the adhesive tape piece is cut in half from the long raw material tape on the tape conveying path while being synchronized with the tape moving speed. The adhesive tape sheet can be attached to the ring frame while being peeled from the carrier tape. That is, the above method can be appropriately implemented by this structure.

再者,切斷構件最好是具有連接圓弧形狀與直線形狀的環狀切斷刀片之切斷輥。 The cutting member is preferably a cutting roller having an annular cutting blade connecting an arc shape and a linear shape.

藉由此構造,從長的黏著帶半切斷黏著帶片時,可不使原料帶的搬送停止,而連續地進行黏著帶的半切斷及黏著帶片貼附於環狀框架上。 With this structure, when the adhesive tape piece is cut from the long adhesive tape half, the semi-cutting of the adhesive tape and the sticking of the adhesive tape piece to the ring frame can be continuously performed without stopping the conveyance of the raw material tape.

1‧‧‧帶供應部 1‧‧‧ belt supply department

2‧‧‧帶預切機構 2‧‧‧ with pre-cutting mechanism

3‧‧‧張力滾輪 3‧‧‧ tension roller

4‧‧‧黏著帶回收部 4‧‧‧ Adhesive Tape Recovery Department

5‧‧‧帶貼附部 5‧‧‧ with attachment

6‧‧‧承載帶回收部 6‧‧‧ Carrier tape recovery department

7‧‧‧切斷輥 7‧‧‧ cutting roller

8‧‧‧支承輥 8‧‧‧ backup roller

9‧‧‧切斷刀片 9‧‧‧ cutting blade

10‧‧‧薄片 10‧‧‧ sheet

11‧‧‧直線部分 11‧‧‧Straight part

12‧‧‧圓弧部分 12‧‧‧ arc part

13‧‧‧送帶輥 13‧‧‧Feeding roller

14‧‧‧回收筒管 14‧‧‧ Recovery tube

15‧‧‧第1貼附單元 15‧‧‧ 1st attaching unit

16‧‧‧第2貼附單元 16‧‧‧ 2nd attaching unit

17‧‧‧貼附平台 17‧‧‧ Attach Platform

18‧‧‧邊緣構件 18‧‧‧Edge members

20‧‧‧貼附輥 20‧‧‧ Attachment roller

21‧‧‧進給輥 21‧‧‧Feed roller

22‧‧‧回收筒管 22‧‧‧ Recovery tube

23‧‧‧驅動氣缸 23‧‧‧Drive cylinder

24‧‧‧貼附輥 24‧‧‧ Attachment roller

25‧‧‧可動台 25‧‧‧ Mobile station

26‧‧‧框架保持部 26‧‧‧Frame holding department

27‧‧‧晶圓保持部 27‧‧‧ Wafer holding section

30‧‧‧晶圓保持部 30‧‧‧ Wafer holding section

31‧‧‧框架保持部 31‧‧‧Frame holding department

32‧‧‧腔室 32‧‧‧ chamber

33‧‧‧上殼體 33‧‧‧ Upper case

34‧‧‧下殼體 34‧‧‧ Lower case

35‧‧‧桿 35‧‧‧ par

36‧‧‧馬達 36‧‧‧ Motor

37‧‧‧升降驅動機構 37‧‧‧ Lifting drive mechanism

38‧‧‧縱壁 38‧‧‧ vertical wall

39‧‧‧導軌 39‧‧‧Guide

40‧‧‧可動台 40‧‧‧ movable table

41‧‧‧可動框 41‧‧‧movable frame

42‧‧‧臂 42‧‧‧ arm

43‧‧‧支軸 43‧‧‧ fulcrum

ct‧‧‧承載帶 ct‧‧‧bearing belt

e1‧‧‧直線狀端邊 e1‧‧‧Straight end

e1A‧‧‧直線形狀端邊 e1A‧‧‧Straight edge

e2‧‧‧圓弧狀端邊 e2‧‧‧ arc-shaped end

e2A‧‧‧圓弧狀端邊 e2A‧‧‧Arc-shaped edge

f‧‧‧環狀框架 f‧‧‧ ring frame

ta‧‧‧黏著帶片 ta‧‧‧adhesive tape

tb‧‧‧黏著層 tb‧‧‧adhesive layer

tc‧‧‧基材 tc‧‧‧ substrate

MF‧‧‧晶圓安裝架 MF‧‧‧ Wafer Mount

P‧‧‧保護帶 P‧‧‧protective tape

T‧‧‧黏著帶 T‧‧‧adhesive tape

T’‧‧‧無用的黏著帶 T’‧‧‧ useless adhesive tape

TR‧‧‧原料卷 TR‧‧‧ Raw Roll

W‧‧‧晶圓 W‧‧‧ Wafer

請理解為了說明發明而圖示目前被認為適合的幾個形態,但是發明並不受如圖示的構造及方案限定。 Please understand that several forms which are currently considered suitable for explaining the invention are illustrated, but the invention is not limited to the structures and schemes shown in the figure.

第1圖為黏著帶的平面圖。 Figure 1 is a plan view of the adhesive tape.

第2圖為以第1圖的兩點鏈線包圍部分的放大平面圖。 Fig. 2 is an enlarged plan view of a portion surrounded by the two-point chain line of Fig. 1.

第3圖為黏著帶的縱剖側面圖。 Fig. 3 is a longitudinal sectional side view of the adhesive tape.

第4圖為本發明之黏著帶與習知黏著帶的比較圖。 FIG. 4 is a comparison diagram of the adhesive tape of the present invention and the conventional adhesive tape.

第5圖為黏著帶貼附裝置的正面圖。 Fig. 5 is a front view of the adhesive tape attachment device.

第6圖為黏著帶貼附裝置的平面圖。 Fig. 6 is a plan view of the adhesive tape attachment device.

第7圖為切斷輥的立體圖。 Fig. 7 is a perspective view of a cutting roller.

第8圖為貼附平台的縱剖面圖。 Fig. 8 is a longitudinal sectional view of the attachment platform.

第9圖為顯示黏著帶貼附處理的流程圖。 FIG. 9 is a flowchart showing an adhesive tape attaching process.

第10圖為帶貼附部的立體圖。 Fig. 10 is a perspective view of the tape attachment portion.

第11圖為顯示第1貼附單元之黏著帶貼附動作的概略側面圖。 Fig. 11 is a schematic side view showing an adhesive tape attaching operation of the first attaching unit.

第12圖為顯示第1貼附單元之黏著帶貼附動作的概 略側面圖。 Fig. 12 is a schematic diagram showing an adhesive tape attaching operation of the first attaching unit. Slightly side view.

第13圖為顯示第2貼附單元之黏著帶貼附動作的概略側面圖。 Fig. 13 is a schematic side view showing an adhesive tape attaching operation of the second attaching unit.

第14圖為顯示第2貼附單元之黏著帶貼附動作的概略側面圖。 Fig. 14 is a schematic side view showing an adhesive tape attaching operation of the second attaching unit.

第15圖為晶圓安裝架背面側的平面圖。 FIG. 15 is a plan view of the back side of the wafer mount.

第16圖為變形例之黏著帶貼附裝置的正面圖。 Fig. 16 is a front view of an adhesive tape attachment device according to a modification.

第17圖為變形例之第2貼附單元的縱剖側面圖。 Fig. 17 is a longitudinal sectional side view of a second attachment unit according to a modification.

第18圖為顯示變形例之黏著帶貼附處理的流程圖。 FIG. 18 is a flowchart showing an adhesive tape attaching process according to a modification.

第19圖為顯示將黏著帶片貼附於晶圓上的動作的概略側面圖。 FIG. 19 is a schematic side view showing an operation of attaching an adhesive tape to a wafer.

第20圖為顯示將黏著帶片貼附於晶圓上的動作的概略側面圖。 FIG. 20 is a schematic side view showing an operation of attaching an adhesive tape to a wafer.

第21圖為顯示將黏著帶片貼附於晶圓上的動作的概略側面圖。 FIG. 21 is a schematic side view showing an operation of attaching an adhesive tape to a wafer.

第22圖為變形例裝置的正面圖。 Fig. 22 is a front view of a modified example device.

第23圖為變形例裝置之黏著帶的平面圖。 Fig. 23 is a plan view of an adhesive tape of a modified example device.

第24圖為變形例之晶圓安裝架背面側的平面圖。 FIG. 24 is a plan view of a back surface side of a wafer mount according to a modification.

以下,參照圖面說明本發明之一實施例。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

<黏著帶> <Adhesive tape>

在本實施例中,就具備黏著帶片之帶狀黏著帶進行詳細敘述,該黏著帶片係將半導體晶圓接著保持於環狀框架上。 In this embodiment, a tape-shaped adhesive tape including an adhesive tape sheet is described in detail. The adhesive tape sheet holds a semiconductor wafer on a ring frame.

第1圖中顯示關於本發明之黏著帶的平面,第 2圖中顯示黏著帶的部分放大平面,第3圖中顯示黏著帶的縱剖側面圖。 Figure 1 shows the plane of the adhesive tape of the present invention. Fig. 2 shows a partially enlarged plane of the adhesive tape, and Fig. 3 shows a longitudinal sectional side view of the adhesive tape.

黏著帶T係在長的承載帶ct上以和該承載帶ct相同的寬度貼合有長的黏著帶T。黏著帶本身在承載帶ct上已被半切斷成黏著帶片ta,該黏著帶片ta係具有在與長度方向正交且前後對向的一對直線狀端邊e1及和直線狀該兩端邊e1之各一端連結的左右一對圓弧狀端邊e2。複數片黏著帶片ta係沿著黏著帶T的長度方向而形成於前後,以使直線狀端邊e1彼此接近且相對向的方式排列配置。 The adhesive tape T is attached to the long carrier tape ct with a long adhesive tape T having the same width as the carrier tape ct. The adhesive tape itself has been half-cut into the adhesive tape piece ta on the carrier tape ct. The adhesive tape piece ta has a pair of linear end edges e1 orthogonal to the longitudinal direction and facing back and forth, and straight ends A pair of left and right arc-shaped end edges e2 connected to each end of the edge e1. The plurality of adhesive tape pieces ta are formed at the front and rear along the longitudinal direction of the adhesive tape T, and the linear end edges e1 are arranged close to each other and facing each other.

前後黏著帶片ta之直線狀端邊e1之間的距離被設定為下述距離:剝離在搬送方向前方的黏著帶片ta時,該黏著帶片ta後端之黏著層與後方黏著帶片ta前端之黏著層不再接著的距離。即,被設定為如下述之距離:在貼附於環狀框架上時,不會發生不必要的剝離應力作用於後方黏著帶片ta之前端而產生皺紋的情況的距離。該皺紋的產生會隨著黏著帶T的種類或環境特性(例如溫度、濕度、張力等)而變化。因此,黏著帶片ta彼此的間距係由實驗或模擬所預先決定。然而,其距離相較於例如如第4圖所示,使習知例的直線狀端邊彼此接觸的情況(第4圖(a)),將習知例的黏著帶片ta切斷成正圓,以預定間距排列前後黏著帶片ta的情況(第4圖(c)),將從本實施例的黏著帶片ta之中心P1到P2之間的距離L2設定為與習知例的黏著帶片ta的中心之間的距離L1及L3之關係為L1<L2<L3。 The distance between the linear end edges e1 of the front and rear adhesive tapes ta is set to the following distance: When the adhesive tape ta is peeled off in the forward direction, the adhesive layer at the rear end of the adhesive tape ta and the rear adhesive tape ta The distance at which the adhesive layer at the front no longer follows. That is, the distance is set as a distance in which, when it is attached to the ring frame, unnecessary peeling stress does not occur on the front end of the rear adhesive tape piece ta and wrinkles are generated. The generation of the wrinkles varies depending on the type of the adhesive tape T or environmental characteristics (for example, temperature, humidity, tension, etc.). Therefore, the distance between the adhesive tape pieces ta is determined in advance by experiments or simulations. However, compared with the case where, for example, as shown in FIG. 4, the linear ends of the conventional example are in contact with each other (FIG. 4 (a)), the adhesive tape piece ta of the conventional example is cut into a perfect circle In the case where the front and rear adhesive tape pieces ta are arranged at a predetermined pitch (FIG. 4 (c)), the distance L2 from the center P1 to P2 of the adhesive tape piece ta of this embodiment is set to the adhesive tape of the conventional example. The relationship between the distances L1 and L3 between the centers of the slices ta is L1 <L2 <L3.

再者,如第2圖所示,黏著帶T係按承載帶ct、黏著層tb及基材tc之順序層積而成。 Furthermore, as shown in FIG. 2, the adhesive tape T is laminated in the order of the carrier tape ct, the adhesive layer tb, and the substrate tc.

<黏著帶貼附裝置> <Adhesive tape attachment device>

第5圖中顯示關於本發明之黏著帶貼附裝置的正面,而第6圖顯示此裝置的側面。 Figure 5 shows the front side of the adhesive tape attachment device of the present invention, and Figure 6 shows the side of the device.

此黏著帶貼附裝置係由帶供應部1、帶預切機構2、張力滾輪3、黏著帶回收部4、帶貼附部5及承載帶回收部6等所構成。以下,就各構造進行詳細敘述。 This adhesive tape attaching device is composed of a tape supply section 1, a tape pre-cut mechanism 2, a tension roller 3, an adhesive tape recovery section 4, a tape attaching section 5, a carrier tape recovery section 6, and the like. Hereinafter, each structure will be described in detail.

帶供應部1具備筒管,該筒管係用來安裝捲繞有黏著帶T的原料卷TR。構成為將從帶供應部1放出的黏著帶T引導到經由張力滾輪3的預定帶搬送路徑,經過帶預切機構2而供應給帶貼附部5。 The tape supply unit 1 includes a bobbin for mounting a material roll TR on which an adhesive tape T is wound. It is comprised so that the adhesive tape T discharged | emitted from the tape supply part 1 may be guided to the predetermined tape conveyance path via the tension roller 3, and is supplied to the tape application part 5 via the tape precut mechanism 2.

帶預切機構2係上下對向配備有同步驅動的切斷輥7與支承輥8。如第7圖所示,切斷輥7係將形成有切斷刀片9的薄片10安裝於驅動輥上而構成。切斷刀片9形成為由直線部分11與圓弧部分12構成的環狀,該直線部分11係水平對向;該圓弧部分12係將兩直線部分11之一端彼此連接。 The pre-cutting mechanism 2 is provided with a cutting roller 7 and a back-up roller 8 which are driven synchronously and vertically. As shown in FIG. 7, the cutting roller 7 is configured by mounting a sheet 10 on which a cutting blade 9 is formed on a driving roller. The cutting blade 9 is formed in a ring shape formed by a straight portion 11 and an arc portion 12 which are horizontally opposed; the arc portion 12 connects one end of the two straight portions 11 to each other.

將該薄片10安裝於驅動輥上時,切斷刀片9之兩直線部分11係沿著驅動輥的長度方向而平行且接近對向。 When the sheet 10 is mounted on a driving roller, the two straight portions 11 of the cutting blade 9 are parallel and close to each other along the longitudinal direction of the driving roller.

支承輥8為金屬製的驅動輥。再者,將切斷輥7或支承輥8之至少一方構成為可利用驅動氣缸升降。因此,構成為可將兩輥7、8之間隙依黏著帶T之厚度而變更設定。 The backup roller 8 is a metal driving roller. In addition, at least one of the cutting roller 7 or the backup roller 8 is configured to be movable up and down by a driving cylinder. Therefore, the configuration is such that the gap between the two rollers 7 and 8 can be changed according to the thickness of the adhesive tape T.

黏著帶回收部4構成為將在承載帶ct上切成黏著帶片ta形狀的帶狀的無用黏著帶T’緊接著送帶輥13從承載帶ct剝離而捲取於回收筒管14。因此,將在承載帶ct上殘留有黏著帶片ta狀態的黏著帶T引導到帶貼附部5。 The adhesive tape recovery unit 4 is configured to strip the useless adhesive tape T 'cut into the shape of an adhesive tape piece ta on the carrier tape ct, and then take off the tape feed roller 13 from the carrier tape ct and wind it up on the recovery bobbin 14. Therefore, the adhesive tape T in a state where the adhesive tape piece ta remains on the carrier tape ct is guided to the tape attaching portion 5.

如第5圖及第6圖所示,帶貼附部5具備將黏著帶片ta貼附於環狀框架f上的第1貼附單元15、將黏著帶片ta貼附於半導體晶圓W(以下只稱為「晶圓」)上的第2貼附單元16、及貼附平台17等。 As shown in FIGS. 5 and 6, the tape attaching section 5 includes a first attaching unit 15 that attaches the adhesive tape piece ta to the ring frame f, and attaches the adhesive tape piece ta to the semiconductor wafer W. (Hereinafter referred to simply as "wafer") second attachment unit 16 and attachment platform 17 and the like.

第1貼附單元15具備邊緣構件18及貼附輥20等。該第1貼附單元15配備成沿著黏著帶T的搬送方向而在貼附平台17的上方往返移動。 The first attachment unit 15 includes an edge member 18, an attachment roller 20, and the like. The first attaching unit 15 is provided so as to reciprocate above the attaching platform 17 along the conveying direction of the adhesive tape T.

邊緣構件18係一面折回從帶預切機構2送來的結束半切斷的黏著帶T之承載帶ct而剝離黏著帶片ta,一面將該承載帶ct引導到承載帶回收部6。 The edge member 18 peels off the adhesive tape piece ta while returning the carrier tape ct of the semi-cut adhesive tape T sent from the tape pre-cutting mechanism 2 and peeling the adhesive tape piece ta, and guides the carrier tape ct to the carrier tape recovery unit 6.

貼附輥20係從上方面臨配置於邊緣構件18之前端部。此外,貼附輥20構成為由驅動氣缸23所升降。因此,在邊緣構件18之前端將從承載帶ct剝離並向前方推出移動的黏著帶片ta從其上面按壓,貼附於為貼附平台17所保持的環狀框架f之上面。再者,本發明之帶貼附機構係由貼附輥20及驅動氣缸23所構成。再者,第1貼附單元15相當於本發明之帶貼附機構。 The application roller 20 faces the front end portion disposed on the front edge member 18 from above. The application roller 20 is configured to be raised and lowered by a driving cylinder 23. Therefore, at the front end of the edge member 18, the pressure-sensitive adhesive tape piece ta that is peeled from the carrier tape ct and pushed forward is pushed from above, and is attached to the upper surface of the annular frame f held by the attachment platform 17. In addition, the tape attaching mechanism of the present invention is composed of an attaching roller 20 and a driving cylinder 23. The first attaching unit 15 corresponds to the tape attaching mechanism of the present invention.

第2貼附單元16具備可由驅動氣缸升降的貼附輥24。該第2貼附單元16配備成和黏著帶T的搬送方向交叉而往返移動,以免妨礙第1貼附單元15的前進之路。 再者,貼附輥24以彈性體包覆著。 The second application unit 16 includes an application roller 24 that can be raised and lowered by a driving cylinder. The second attaching unit 16 is provided so as to intersect with the conveying direction of the adhesive tape T and move back and forth so as not to hinder the advancement of the first attaching unit 15. The application roller 24 is covered with an elastomer.

如第6圖及第8圖所示,貼附平台17係由拉出式的可動台25、框架保持部26及晶圓保持部27所構成。 As shown in FIGS. 6 and 8, the attaching platform 17 is composed of a pull-out type movable table 25, a frame holding portion 26, and a wafer holding portion 27.

可動台25構成為沿著左右兩端的導軌而前後水平移動。 The movable table 25 is configured to move horizontally forward and backward along the guide rails at the left and right ends.

框架保持部26構成為利用吸附保持或支撐銷定位固定環狀保持面上所載置的環狀框架f。 The frame holding portion 26 is configured to position and fix the ring-shaped frame f placed on the ring-shaped holding surface by suction holding or supporting pins.

晶圓保持部27具有吸附晶圓W的保持面,並且構成為可由氣缸等的促動器升降。 The wafer holding unit 27 has a holding surface that attracts the wafer W, and is configured to be lifted and lowered by an actuator such as an air cylinder.

承載帶回收部6構成為使以邊緣構件18折回的承載帶ct以進給輥21驅動移動,捲取於回收筒管22。 The carrier tape recovery unit 6 is configured to drive the carrier tape ct folded back by the edge member 18 to be moved by the feed roller 21 and is wound around the recovery bobbin 22.

再者,張力滾輪3及未附上符號的導輥等構成本發明之帶移動引導機構。 In addition, the tension roller 3, the guide roller without a symbol, and the like constitute the belt movement guide mechanism of the present invention.

關於本發明之黏著帶貼附裝置如以上構成。茲一面參照第9圖所示的流程圖及第10圖至第15圖,一面說明在使用該黏著帶貼附裝置而將黏著帶片ta貼附於環狀框架f上後,將黏著帶片ta貼附於晶圓W上的一輪動作。 The adhesive tape attachment device of the present invention is configured as described above. Referring to the flowchart shown in FIG. 9 and FIGS. 10 to 15, the following explains the use of the adhesive tape attachment device to attach the adhesive tape piece ta to the ring frame f, and then the adhesive tape piece ta A round of action attached to the wafer W.

在貼附平台17從裝置本體拉出可動台25,將環狀框架f及晶圓W載置保持於框架保持部26與晶圓保持部27之各保持部上。使可動台25回到裝置本體。此時,設定成使晶圓保持部27稍微下降而晶圓W的表面高度低於環狀框架f的表面高度(步驟S1)。此時,晶圓W係使其背面向上而載置。再者,在晶圓W的表面上貼附有保護帶P。 The movable table 25 is pulled out from the apparatus main body on the attachment platform 17, and the ring frame f and the wafer W are placed and held on each of the holding portions of the frame holding portion 26 and the wafer holding portion 27. The movable table 25 is returned to the apparatus body. At this time, it is set such that the wafer holding portion 27 is slightly lowered and the surface height of the wafer W is lower than the surface height of the ring frame f (step S1). At this time, the wafer W is placed with its back face up. A protective tape P is attached to the surface of the wafer W.

使裝置本體動作而從帶供應部1放出並供應黏著帶T(步驟S2)。在通過帶預切機構2之切斷輥7與支承輥8之間的過程中,利用旋轉驅動的切斷輥7在承載帶ct上將黏著帶T連續地半切斷成黏著帶片ta(步驟S3)。 The apparatus main body is operated to release and supply the adhesive tape T from the tape supply unit 1 (step S2). During passing between the cutting roller 7 and the support roller 8 of the tape pre-cutting mechanism 2, the adhesive tape T is continuously and semi-cut into the adhesive tape piece ta on the carrier tape ct by the cutting roller 7 driven by rotation (step S3).

半切斷完的黏著帶T經由張力滾輪3而被送到黏著帶回收部4。黏著帶回收部4利用送帶輥13剝離被切成黏著帶片ta的無用黏著帶T’。其後,將黏著帶T’逐漸捲取回收於筒管14(步驟S4)。 The half-cut adhesive tape T is sent to the adhesive tape recovery unit 4 via the tension roller 3. The adhesive tape recovery unit 4 peels the useless adhesive tape T 'cut into the adhesive tape piece ta by the tape feed roller 13. Thereafter, the adhesive tape T 'is gradually taken up and collected in the bobbin 14 (step S4).

在承載帶ct上只殘留有黏著帶片ta的黏著帶T被送到帶貼附部5。 The adhesive tape T in which only the adhesive tape piece ta remains on the carrier tape ct is sent to the tape attaching section 5.

第1貼附單元15一面拉出為張力滾輪3所引入吸收的黏著帶T,一面移動到前方的帶貼附位置。當第1貼附單元15到達帶貼附位置,就將為邊緣構件18所折回的承載帶ct逐漸捲取回收於承載帶回收部6之筒管。此時,黏著帶片ta從被折回而逐漸移動的承載帶ct被剝離,沿著邊緣構件18的上面而逐漸向前方突出。 The first attaching unit 15 pulls out the adhesive tape T introduced and absorbed by the tension roller 3 while moving to the front tape attaching position. When the first attaching unit 15 reaches the tape attaching position, the carrier tape ct folded back by the edge member 18 is gradually wound up and recovered in the bobbin of the carrier tape recovery section 6. At this time, the adhesive tape piece ta is peeled off from the carrier tape ct which is gradually moved back, and gradually protrudes forward along the upper surface of the edge member 18.

如第10圖所示,黏著帶片ta之前端越過邊緣構件18之前端而到達在上方等待位置的貼附輥20之正下方,就如第11圖所示,降下貼附輥20,將從邊緣構件18向前方突出的雙面黏著帶片ta之前端部分壓在為貼附平台17所保持的環狀框架f之前端部表面上。其後,如第12圖所示,使第1貼附單元15與一面從承載帶ct被剝離一面逐漸向前方移動的黏著帶片ta之前方移動速度及承載帶ct之捲取速度同步,朝向後方的等待位置移動。即,將從承載帶ct被剝離的黏著帶片ta利用貼附輥20逐漸貼附 於環狀框架f之表面上(步驟S5)。 As shown in FIG. 10, the front end of the adhesive tape piece ta passes the front end of the edge member 18 and reaches directly below the application roller 20 in the upper waiting position. As shown in FIG. 11, lowering the application roller 20, The front end portion of the double-sided adhesive tape piece ta protruding forward of the edge member 18 is pressed against the front end surface of the annular frame f held by the attachment platform 17. Thereafter, as shown in FIG. 12, the first adhering unit 15 and the adhesive tape piece ta that is gradually moved forward while one side is peeled from the carrier tape ct are synchronized with the moving speed of the carrier tape ct and the winding speed The rear waiting position moves. That is, the adhesive tape piece ta from which the carrier tape ct is peeled is gradually attached by the application roller 20. On the surface of the ring frame f (step S5).

此時,利用張力滾輪3調整帶供應量,以免供應過量的黏著帶T給第1貼附單元15。 At this time, the tension roller 3 is used to adjust the tape supply amount so as not to supply the excessive adhesive tape T to the first attaching unit 15.

結束將黏著帶片ta貼附於環狀框架f上,就使第2貼附單元16移動到前方的貼附位置。當第2貼附單元16到達預定位置,就如第13圖所示,使貼附輥24下降並使其從環狀框架f之一端向另一端前進移動。此時,如第14圖所示,貼附輥24一面彈性變形一面將該黏著帶片ta逐漸貼附於與黏著帶片ta接近且相對向的晶圓W之背面上(步驟S6)。 After the application of the adhesive tape piece ta to the ring frame f is completed, the second application unit 16 is moved to the front application position. When the second attachment unit 16 reaches a predetermined position, as shown in FIG. 13, the attachment roller 24 is lowered and moved forward from one end of the ring-shaped frame f to the other end. At this time, as shown in FIG. 14, the adhesive roller 24 gradually attaches the adhesive tape piece ta to the back surface of the wafer W which is close to and opposed to the adhesive tape piece ta while being elastically deformed (step S6).

當貼附輥24到達終端位置,第2貼附單元16就使該貼附輥24上升。其後,第2貼附單元16後退,回到等待位置。 When the application roller 24 reaches the end position, the second application unit 16 raises the application roller 24. After that, the second attaching unit 16 moves backward and returns to the waiting position.

從裝置本體拉出可動台25,如第15圖所示,取出、回收經由黏著帶片ta而製成的晶圓安裝架MF(步驟S7)。以上,將黏著帶片ta貼附於環狀框架f與晶圓W上的一輪動作結束,以後反覆相同的動作直到達到預定片為止(步驟S8)。 The movable table 25 is pulled out from the apparatus main body, and as shown in FIG. 15, the wafer mounting frame MF made through the adhesive tape piece ta is taken out and recovered (step S7). As described above, the one-round operation of attaching the adhesive tape piece ta to the ring frame f and the wafer W ends, and the same operation is repeated until the predetermined piece is reached (step S8).

藉由上述實施例裝置,由於將在黏著帶T搬送方向前後對向的黏著帶T部分半切斷成直線狀,所以可將長度方向的距離設定為比寬度方向短的黏著帶片ta隔開預定間距而連續地形成於承載帶ct上。因此,相較於切成正圓的黏著帶片,可從原料卷TR得到更多的黏著帶片ta。換言之,可使原料卷TR的交換頻率減低而使作業效率提高。此外,由於在前後黏著帶片ta之間切下的黏著 帶T之距離短,所以廢棄黏著帶T的量也可以減低。 According to the apparatus of the above-mentioned embodiment, since the adhesive tape T portion facing forward and backward in the adhesive tape T conveying direction is cut in half linearly, the distance in the longitudinal direction can be set to be shorter than the width of the adhesive tape piece ta by a predetermined interval. Pitches are continuously formed on the carrier tape ct. Therefore, more adhesive tape pieces ta can be obtained from the raw material roll TR than the adhesive tape pieces cut into a perfect circle. In other words, it is possible to reduce the exchange frequency of the raw material rolls TR and improve work efficiency. In addition, due to the adhesion cut between the front and rear adhesive tape pieces ta The distance of the tape T is short, so the amount of the discarded adhesive tape T can also be reduced.

再者,由於在搬送方向前後的黏著帶片ta隔開預定間距而被半切斷,所以在前後的黏著帶片ta之黏著層彼此不會再接著。因此,從承載帶ct剝離黏著帶片ta時,可避免後方的黏著帶片ta黏住而被施加不必要的剝離應力,產生皺紋。 Moreover, since the adhesive tape pieces ta before and after the conveyance direction are cut | disconnected by a predetermined space | interval, the adhesive layers of the adhesive tape pieces ta before and behind do not adhere to each other. Therefore, when the adhesive tape piece ta is peeled from the carrier tape ct, it is possible to avoid unnecessary peeling stress from being applied to the adhesive tape piece ta on the rear side, and wrinkles can be generated.

再者,本發明也可以採用如下的形態實施: In addition, the present invention can also be implemented in the following forms:

(1)黏著帶片ta貼附於晶圓W之背面上並不受上述實施形態限定,也可以構成為例如只將晶圓W收納於腔室內,利用減壓作用將黏著帶片ta貼附於晶圓W之背面上。 (1) The sticking of the adhesive tape piece ta on the back surface of the wafer W is not limited to the above-mentioned embodiment, and it may also be configured such that, for example, only the wafer W is stored in the chamber, and the adhesive tape piece ta is attached by decompression. On the back of wafer W.

如第16圖及第17圖所示,貼附平台17具備晶圓保持用的晶圓保持部30及環狀框架保持用的框架保持部31,並且在晶圓保持部30與框架保持部31之間具備與上殼體33一體化構成腔室32的下殼體34。 As shown in FIGS. 16 and 17, the attachment stage 17 includes a wafer holding portion 30 for wafer holding and a frame holding portion 31 for holding a ring frame, and the wafer holding portion 30 and the frame holding portion 31 A lower case 34 is integrally formed between the upper case 33 and the cavity 32.

晶圓保持部30和經由密閉用的密封構件而貫穿構成腔室32的下殼體34之桿35連結。桿35之另一端和馬達36驅動連結。因此,晶圓保持部30構成為利用馬達36的正反轉驅動而在下殼體34內升降。 The wafer holding portion 30 is connected to a rod 35 penetrating the lower case 34 constituting the chamber 32 via a sealing member for sealing. The other end of the lever 35 is drivingly connected to the motor 36. Therefore, the wafer holding unit 30 is configured to be raised and lowered in the lower case 34 by the forward and reverse driving of the motor 36.

此外,下殼體34之圓筒上部為略圓形,並且施有氟加工等的脫模處理。 In addition, the upper portion of the cylinder of the lower case 34 is slightly circular, and is subjected to a release treatment such as fluorine processing.

上殼體33備置於升降驅動機構37上。此升降驅動機構37具備可動台40,係可沿著縱向配置於縱壁38背部的導軌39而升降;可動框41,以可調節高度的方式為此可動台40所支撐;及臂42,係從此可動框41向前方 伸出。在從此臂42之前端部向下方伸出的支軸43之下端上安裝有上殼體33。 The upper case 33 is provided on the lift driving mechanism 37. This lifting driving mechanism 37 is provided with a movable table 40 that can be raised and lowered along a guide rail 39 disposed longitudinally on the back of the vertical wall 38; a movable frame 41 supported by the movable table 40 in an adjustable height manner; and an arm 42 that From this point forward the movable frame 41 Reach out. An upper case 33 is attached to the lower end of the support shaft 43 which projects downward from the front end of the arm 42.

由上下一對殼體33、34所構成的腔室32具有小於黏著帶片ta寬度的直徑。即,可用兩殼體33、34緊夾在從晶圓W外周到環狀框架f內徑之間露出的黏著帶片ta。 The cavity 32 formed by the upper and lower cases 33 and 34 has a diameter smaller than the width of the adhesive tape piece ta. In other words, the two casings 33 and 34 can be sandwiched between the adhesive tape piece ta exposed from the outer periphery of the wafer W to the inner diameter of the ring frame f.

其次,依照第18圖所示的流程圖說明利用該實施例裝置將黏著帶片ta貼附於晶圓W上的一輪動作。 Next, a round operation of attaching the adhesive tape piece ta to the wafer W using the apparatus of this embodiment will be described according to the flowchart shown in FIG. 18.

再者,直到將黏著帶片ta貼附於環狀框架f上為止,從步驟S11到步驟S15的處理因和上述實施形態相同故省略,茲就從不同的處理步驟S16到步驟S18的將黏著帶片ta貼附於晶圓W上的動作進行說明。 In addition, until the adhesive tape piece ta is attached to the ring frame f, the processing from step S11 to step S15 is omitted because it is the same as the above embodiment, and the different steps from step S16 to step S18 will be adhered. The operation of attaching the tape ta to the wafer W will be described.

藉由和上述實施例相同的動作,結束利用第1貼附單元15將黏著帶片ta貼附於環狀框架f上,就如第19圖所示,上殼體33下降。隨著此下降,利用上殼體33與下殼體34夾持黏著面在從晶圓W外周到環狀框架f內徑之間露出的黏著帶片ta而構成腔室32(步驟S16)。此時,黏著帶片ta發揮密封材的作用,並且分割上殼體33側與下殼體34側而形成兩個空間。 By the same operation as the above-mentioned embodiment, the first sticking unit 15 ends the sticking of the adhesive tape piece ta to the ring frame f, and as shown in FIG. 19, the upper case 33 is lowered. Following this descent, the upper case 33 and the lower case 34 sandwich the adhesive tape piece ta whose adhesive surface is exposed from the outer periphery of the wafer W to the inner diameter of the ring frame f to form the cavity 32 (step S16). At this time, the adhesive tape piece ta functions as a sealing material and divides the upper case 33 side and the lower case 34 side into two spaces.

位於下殼體34內的晶圓W和黏著帶片ta之間有預定的間隙而接近對向。 There is a predetermined gap between the wafer W located in the lower case 34 and the adhesive tape piece ta, and the wafer W approaches the opposite side.

在對上殼體33與下殼體34經由電磁閥而和真空裝置連通的流路方面,利用未圖示的控制部調整該電磁閥的開關而將兩殼體33、34內減壓。即,調整電磁閥的開度,以使兩殼體33、34內以相同的速度逐漸減壓。 Regarding the flow path in which the upper case 33 and the lower case 34 communicate with the vacuum device via a solenoid valve, a control unit (not shown) is used to adjust the opening and closing of the solenoid valve to reduce the pressure in the two cases 33 and 34. That is, the opening degree of the solenoid valve is adjusted so that the pressure in the two cases 33 and 34 is gradually reduced at the same speed.

將兩殼體33、34內減壓到預定的氣壓,就關閉電磁閥,並且停止真空裝置的動作。 When the pressure in the two casings 33 and 34 is reduced to a predetermined pressure, the solenoid valve is closed and the operation of the vacuum device is stopped.

控制部調整電磁閥的開度而一面使其洩漏,一面將上殼體33內慢慢地提高到預定的氣壓。此時,下殼體34內的氣壓變得低於上殼體33內的氣壓,利用該差壓,如第20圖所示,將黏著帶片ta從其中心逐漸拉入下殼體34內,從接近配置的晶圓W之中心向外周慢慢地地貼附(步驟S17)。 The control unit adjusts the opening degree of the solenoid valve to leak the gas while gradually increasing the inside of the upper case 33 to a predetermined air pressure. At this time, the air pressure in the lower case 34 becomes lower than the air pressure in the upper case 33, and using this differential pressure, as shown in FIG. 20, the adhesive tape piece ta is gradually pulled from the center into the lower case 34 From the center of the wafer W disposed close to the periphery, it is slowly attached to the periphery (step S17).

上殼體33內到達預先設定的氣壓,控制部就調整電磁閥的開度而使下殼體34內的氣壓成為和上殼體33內的氣壓相同。因應此氣壓調整,使晶圓保持部30上升而使環狀框架f的表面與晶圓W的上面成為相同的高度。其後,如第21圖所示,控制部使上殼體33上升而將上殼體33內進行大氣開放,並且使電磁閥成為全開,下殼體34側也進行大氣開放(步驟S18)。 The air pressure in the upper case 33 reaches a preset pressure, and the control unit adjusts the opening degree of the solenoid valve so that the air pressure in the lower case 34 becomes the same as the air pressure in the upper case 33. In response to this adjustment of the air pressure, the wafer holding portion 30 is raised so that the surface of the ring frame f and the upper surface of the wafer W become the same height. Thereafter, as shown in FIG. 21, the control unit raises the upper case 33 to open the atmosphere in the upper case 33, and opens the solenoid valve fully, and also opens the atmosphere to the lower case 34 side (step S18).

在使上殼體33上升的時點,完成將黏著帶片ta貼附於晶圓W之背面上。 When the upper case 33 is raised, the sticking of the adhesive tape piece ta on the back surface of the wafer W is completed.

上殼體33回到上方的等待位置,就製成晶圓安裝架MF。拉出貼附平台17而搬出晶圓安裝架MF(步驟S19)。以上,將黏著帶片ta貼附於環狀框架f與晶圓W上的一輪動作結束,以後反覆相同的動作直到達到預定片數為止(步驟S20)。 The upper case 33 returns to the upper waiting position, and the wafer mounting frame MF is completed. The attaching platform 17 is pulled out to carry out the wafer mounting rack MF (step S19). As described above, one operation of attaching the adhesive tape piece ta to the ring frame f and the wafer W ends, and the same operation is repeated until the predetermined number of pieces is reached (step S20).

(2)在上述實施例中,如第22圖所示,也可以具備備置貼附輥24的第1貼附單元15及真空室式貼附單元兩者,任意地選擇利用。 (2) In the above-mentioned embodiment, as shown in FIG. 22, both the first application unit 15 and the vacuum chamber type application unit in which the application roller 24 is provided may be provided, and may be arbitrarily selected and used.

(3)在上述變形例裝置方面,也可以構成為在腔室內配備加熱器,一面使黏著帶片ta加熱,一面貼附於晶圓W之背面上。 (3) In the device according to the modification, a heater may be provided in the chamber, and the adhesive tape piece ta is heated while being attached to the back surface of the wafer W.

(4)在上述變形例裝置方面,也可以將腔室32構成為環狀框架f也可以一起收納。 (4) In the device according to the modification, the chamber 32 may be configured as a ring frame f, or may be stored together.

(5)在上述各實施例裝置中,雖然在半切斷處理後將無用的黏著帶T’在送到帶貼附部5的中途就已剝離,但也可以在帶貼附部5和承載帶ct一起捲取回收。 (5) In the apparatus of each of the above embodiments, although the useless adhesive tape T 'is peeled off before being sent to the tape attaching section 5 after the half-cut process, the tape attaching section 5 and the carrier tape may be peeled off. ct is reeled together for recycling.

(6)上述各實施例的黏著帶T為具有在與長度方向正交且前後對向的一對直線狀端邊e1的形狀,但不受該形狀限定。例如,如第23圖及第24圖所示,形成與承載帶之側端邊平行的一對直線形狀端邊e1A。也可以將以圓弧狀端邊e2A連結承載帶ct前後左右的直線狀端邊e1、e1A之各一端的形狀的黏著帶T排列配置於承載帶ct上。 (6) The adhesive tape T of each of the above embodiments has a shape having a pair of linear end edges e1 orthogonal to the longitudinal direction and facing front to back, but is not limited to this shape. For example, as shown in Figs. 23 and 24, a pair of linear end edges e1A are formed parallel to the side end edges of the carrier tape. An adhesive tape T having a shape in which one end of the linear end edges e1, e1A of the front, back, left, and right sides of the carrier tape ct are connected by an arc-shaped end edge e2A may be arranged on the carrier tape ct.

再者,在上述實施例裝置中,半切斷成該黏著帶T時,在薄片10上形成有和該黏著帶T相同形狀的切斷刀片9。 Furthermore, in the apparatus of the above-mentioned embodiment, when the adhesive tape T is half-cut, a cutting blade 9 having the same shape as the adhesive tape T is formed on the sheet 10.

藉由該黏著帶T,在配合黏著帶T的寬度沿著長度方向切開寬幅的原料帶而製造複數支黏著帶之捲時,在製造複數個黏著帶T之捲的情況,相較於在寬度方向形成圓弧狀端邊的黏著帶T,可製造更多捲。此外,在原料卷寬度方向的廢棄量也可以調整得較少。 With this adhesive tape T, when a plurality of adhesive tape rolls are manufactured by cutting a wide raw material tape in accordance with the width of the adhesive tape T along the length direction, compared with the case where a plurality of adhesive tape T rolls are manufactured, Adhesive tape T with arc-shaped end edges in the width direction can make more rolls. In addition, the amount of waste in the width direction of the raw material roll can be adjusted to be small.

本發明可不脫離其思想或本質而用其他的具體形態實施,因此作為顯示發明的範圍者,應參照所附 加的申請專利範圍,而非以上的說明。 The present invention can be implemented in other specific forms without departing from the spirit or essence of the invention. Therefore, those who show the scope of the invention should refer to the attached Added patent application scope, not the above description.

ta‧‧‧黏著帶片 ta‧‧‧adhesive tape

Claims (5)

一種黏著帶,係貼附於遍及環狀框架與半導體晶圓處,前述黏著帶包含以下構造:將具有對向的直線狀端邊與和直線狀該兩端邊連結的圓弧狀端邊之複數片黏著帶片,使彼此的直線狀端邊空出間隔而接近對向,排列配備於長的承載帶上而構成。 An adhesive tape is attached to a ring frame and a semiconductor wafer. The aforementioned adhesive tape includes the following structure: an arc-shaped end edge connected with an opposite linear end edge and the linear end edge is connected. A plurality of adhesive tapes are arranged so that the linear end edges of each other are spaced apart from each other and approach each other, and are arranged on a long carrier tape. 一種黏著帶貼附方法,係將如申請專利範圍第1項之黏著帶貼附於環狀框架上,前述方法包含以下過程:放出過程,其係從原料卷放出長的承載帶上貼合有長的黏著帶之原料帶;切斷過程,其係以環狀切斷構件將前述黏著帶在承載帶上半切斷成黏著帶片,該切斷構件係在前述原料帶寬度方向的兩側具有圓弧形狀,且在長度方向的前後具有直線形狀;及貼附過程,其係藉由使前述承載帶以邊緣構件折回、移動,一面從承載帶剝離前述黏著帶片,一面在和剝離速度同步相對移動的環狀框架上貼附黏著帶片。 A method for attaching an adhesive tape is to attach an adhesive tape as described in the scope of patent application No. 1 to a ring frame. The foregoing method includes the following process: a release process, which is performed by releasing a long carrier tape from a roll of raw material. The raw material tape of the long adhesive tape; in the cutting process, the aforementioned adhesive tape is cut into half on the carrier tape by a ring-shaped cutting member, and the cutting member is provided on both sides in the width direction of the raw tape. The shape of the arc is linear and has a linear shape in the front and back of the length direction; and the attaching process is to fold and move the carrier tape by the edge member, while peeling the adhesive tape piece from the carrier tape, while synchronizing with the peeling speed Adhesive tape pieces are attached to the relatively moving ring frame. 如申請專利範圍第2項之黏著帶貼附方法,其中前述切斷構件為具有連接圓弧形狀與直線形狀的環狀切斷刀片之切斷輥。 For example, the method for applying an adhesive tape according to item 2 of the patent application range, wherein the cutting member is a cutting roller having an annular cutting blade connecting an arc shape and a linear shape. 一種黏著帶貼附裝置,係將如申請專利範圍第1項之黏著帶貼附於環狀框架上,前述裝置包含以下構造:帶供應部,其係從原料卷送出長的承載帶上貼合 有長的黏著帶之原料帶;帶移動引導機構,其係使從前述帶供應部放出的原料帶沿著預定的帶搬送路徑移動,引導到邊緣構件;帶預切機構,其係利用環狀切斷構件,將黏著帶在承載帶上半切斷成黏著帶片,該切斷構件係在配備於前述帶搬送路徑的黏著帶寬度方向的兩側具有圓弧形狀,且在長度方向的前後具有直線形狀;邊緣構件,其係折回前述承載帶而剝離黏著帶片;保持平台,其係保持前述環狀框架;帶貼附機構,其係一面使前述保持平台與貼附輥和帶移動速度同步而相對移動,一面將利用前述邊緣構件從承載帶剝離的黏著帶片以該貼附輥按壓而貼附於保持平台上的環狀框架上;及承載帶回收部,其係回收已剝離前述黏著帶片的承載帶。 An adhesive tape attaching device is used for attaching an adhesive tape as described in the scope of patent application No. 1 on a ring frame. The foregoing device includes the following structure: a tape supply unit that attaches a long carrier tape from a raw material roll A raw material tape with a long adhesive tape; a tape moving guide mechanism that moves the raw material tape released from the aforementioned tape supply section along a predetermined tape conveying path and guides it to an edge member; a tape pre-cutting mechanism that uses a loop The cutting member cuts the adhesive tape halfway on the carrier tape into an adhesive tape piece. The cutting member has an arc shape on both sides in the width direction of the adhesive tape provided on the tape conveying path, and has an Linear shape; edge member that is folded back to the aforementioned carrier tape to peel off the adhesive tape piece; holding platform that holds the aforementioned annular frame; tape attachment mechanism that synchronizes the moving speed of the holding platform with the application roller and the belt on one side For relative movement, the adhesive tape piece peeled from the carrier tape by the aforementioned edge member is attached to the ring frame on the holding platform by the application roller; and the carrier tape recovery part is for recovering the peeled adhesive. Carrier tape with tape. 如申請專利範圍第4項之黏著帶貼附裝置,其中前述切斷構件為具有連接圓弧形狀與直線形狀的環狀切斷刀片之切斷輥。 For example, in the adhesive tape application device of the fourth scope of the application, the cutting member is a cutting roller having an annular cutting blade connecting an arc shape and a linear shape.
TW102123918A 2012-07-09 2013-07-04 Adhesive tape, adhesive tape joining method and adhesive tape joining apparatus TWI614826B (en)

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