TW201405694A - Adhesive tape, adhesive tape joining method and adhesive tape joining apparatus - Google Patents

Adhesive tape, adhesive tape joining method and adhesive tape joining apparatus Download PDF

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Publication number
TW201405694A
TW201405694A TW102123918A TW102123918A TW201405694A TW 201405694 A TW201405694 A TW 201405694A TW 102123918 A TW102123918 A TW 102123918A TW 102123918 A TW102123918 A TW 102123918A TW 201405694 A TW201405694 A TW 201405694A
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adhesive tape
tape
attaching
adhesive
raw material
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TW102123918A
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Chinese (zh)
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TWI614826B (en
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Naoki Ishii
Takao Matsushita
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Nitto Denko Corp
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02002Preparing wafers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02002Preparing wafers
    • H01L21/02005Preparing bulk and homogeneous wafers
    • H01L21/02008Multistep processes
    • H01L21/0201Specific process step
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/50Additional features of adhesives in the form of films or foils characterized by process specific features

Abstract

A raw material tape adhering an elongated adhesive tape to an elongated carrier tape is reeled out from a raw material roll; an adhesive tape T is half-cut on the carrier tape into an adhesive tape sheet with a circular cutting member having a circular arc shape at both sides in a width direction of the raw material tape and having a linear shape at the front and the rear of a longitudinal direction of the raw material tape; and by folding and moving the carrier tape with an edge member, the adhesive tape sheet is peeled from the carrier tape while the adhesive tape sheet is joined to a ringframe which is synchronized with a peeling speed and moved relatively.

Description

黏著帶、黏著帶貼附方法及黏著帶貼附裝置 Adhesive tape, adhesive tape attachment method and adhesive tape attachment device

本發明係關於一種貼附於用於保持半導體晶圓的環狀框架上之黏著帶、及將該黏著帶貼附於環狀框架上之黏著帶貼附方法以及黏著帶貼附裝置。 The present invention relates to an adhesive tape attached to an annular frame for holding a semiconductor wafer, and an adhesive tape attaching method and an adhesive tape attaching device for attaching the adhesive tape to the annular frame.

為了使由背面研磨處理所薄型化的半導體晶圓(以下適當稱為「晶圓」)具有剛性而容易操作,並且為了進行切割處理,要經由支撐用的黏著帶(切割帶)而在環狀框架的中央接著保持晶圓。 In order to make the semiconductor wafer thinned by the back surface polishing process (hereinafter referred to as "wafer" as appropriate), it is easy to handle, and in order to perform the dicing process, it is to be looped via the adhesive tape (cut tape) for support. The center of the frame then holds the wafer.

切割帶的貼附處理,例如如下所實施之例。從捲放出添加設置於帶狀基片上的帶狀黏著膜。在該基片上將該黏著膜預切斷成圓形而形成切割帶。將形成有切割帶的基帶引導到由邊緣構件構成的貼附手段,折回基帶而剝離切割帶。將被剝離的切割帶同時貼附於涵蓋環狀框架與配置於該環狀框架中央的晶圓處(參照日本國特開2005-116928號公報)。 The attaching process of the dicing tape is, for example, as exemplified below. A tape-like adhesive film provided on the tape-like substrate is added from the roll. The adhesive film is pre-cut into a circular shape on the substrate to form a dicing tape. The base tape on which the dicing tape is formed is guided to an attachment means composed of the edge members, and the base tape is folded back to peel off the dicing tape. The dicing tape to be peeled off is simultaneously attached to the annular frame and the wafer disposed at the center of the annular frame (refer to Japanese Laid-Open Patent Publication No. 2005-116928).

如第4圖(c)所示,此切割帶係將圓形的切割帶隔開預定間隔排列形成於基片上。 As shown in Fig. 4(c), the dicing tape is formed by arranging circular dicing tapes at predetermined intervals on the substrate.

此外,就切割帶而言,如第4圖(a)所示,係 在基片上將帶狀素材略圓形地半切斷成在長度方向的前後左右的四個地方具有直線部,並且複數片切割帶在前後的直線部彼此線接觸而連接(參照日本國特開2011-192850號公報)。 In addition, as far as the dicing tape is concerned, as shown in Fig. 4(a), On the substrate, the strip-shaped material is cut into a substantially circular shape to have a straight portion at four places in the front, rear, left, and right in the longitudinal direction, and a plurality of dicing tapes are connected in line with each other in front and rear straight portions (refer to Japan Special Open 2011). -192850 bulletin).

第4圖(c)所示的切割帶係隔開預定間隔半切斷而形成,若只看前後切割帶的1個間隔,則為短的距離。因而,一般認為在將切下後的切割帶廢棄時不會有阻礙。然而,若以原料卷單位來看,則切成圓形的切割帶張數數量多,所以廢棄量會累積地增加。因此,在黏著帶貼附於環狀框架與晶圓上的處理方面,產生捲繞有切割帶的原料卷的交換頻率增加而使作業效率降低之類的問題。 The dicing tape shown in Fig. 4(c) is formed by cutting at a predetermined interval and halfway, and if it is only one interval of the front and rear dicing tapes, it is a short distance. Therefore, it is considered that there is no obstruction when the cut tape is discarded. However, when viewed in the unit of the raw material roll, the number of cut pieces that are cut into a circular shape is large, and the amount of waste is cumulatively increased. Therefore, in the treatment of attaching the adhesive tape to the annular frame and the wafer, the frequency of exchange of the raw material coil wound with the dicing tape is increased, and the work efficiency is lowered.

此外,如第4圖(a)所示的切割帶係使黏著帶片的直線部彼此線接觸,所以在長度方向不產生廢棄的部分。然而,從基片剝離黏著帶片時,雖然已被半切斷,但剝離對象的黏著帶片與後續黏著帶片之黏著層互相黏住的情形還是很頻繁。 Further, the dicing tape shown in Fig. 4(a) causes the straight portions of the adhesive tape sheet to be in line contact with each other, so that no discarded portions are generated in the longitudinal direction. However, when the adhesive tape is peeled off from the substrate, although it has been half cut, the adhesive tape of the peeling object and the adhesive layer of the subsequent adhesive tape are stuck to each other frequently.

若在此種狀態下繼續帶貼附處理,則會在後續黏著帶片之前端側產生皺紋。因此,產生無法使切割帶精度佳地密合於環狀框架上等等的問題。 If the attachment process is continued in this state, wrinkles are generated on the end side before the subsequent application of the tape. Therefore, there arises a problem that the dicing tape cannot be closely adhered to the annular frame or the like.

本發明係有鑑於此種情況而完成,其目的在於提供一種可從帶狀的黏著帶有效地切下要貼附於環狀框架上的黏著帶並可精度佳地貼附於環狀框架上的黏著帶、黏著帶貼附方法及黏著帶貼附裝置。 The present invention has been made in view of such circumstances, and an object thereof is to provide an adhesive tape which can be effectively cut from a belt-shaped adhesive tape to be attached to an annular frame and which can be attached to the annular frame with high precision. Adhesive tape, adhesive tape attachment method and adhesive tape attachment device.

為了達成此種目的,本發明採取如下的構造。 In order to achieve such a purpose, the present invention adopts the following configuration.

即,一種黏著帶,係貼附於遍及環狀框架與半導體晶圓處,該黏著帶包含以下構造:將具有對向的直線狀端邊與和直線狀該兩端邊連結的圓弧狀端邊之複數片黏著帶片,使彼此的直線狀端邊接近對向排列配備於長的承載帶上而構成。 That is, an adhesive tape is attached to the annular frame and the semiconductor wafer, and the adhesive tape includes a configuration in which a linear end having opposite sides and a circular end connected to the linear ends are connected. The plurality of sheets are adhered to the strips so that the linear end edges of each other are arranged close to each other on the long carrier tape.

藉由該黏著帶,由於將在承載帶長度方向的前後具有直線狀端邊的複數片黏著帶片構成為使直線狀端邊互相接近對向,所以可減低每一片黏著帶片的使用量。 According to the adhesive tape, since the plurality of adhesive tape sheets having the linear end edges in the longitudinal direction of the carrier tape are formed such that the linear end faces approach each other, the amount of use of each adhesive tape can be reduced.

此外,由於排列於承載帶上的前後黏著帶片間的切下部分之距離變短,所以可減低半切斷後的黏著帶之廢棄部分。因此,可增加設置於承載帶上的黏著帶片之片數,可減低黏著帶捲的交換頻率。 Further, since the distance between the cut portions between the front and rear adhesive tape sheets arranged on the carrier tape is shortened, the discarded portion of the adhesive tape after the half cut can be reduced. Therefore, the number of the adhesive tape sheets disposed on the carrier tape can be increased, and the exchange frequency of the adhesive tape roll can be reduced.

此外,黏著帶片也可以具有沿著承載帶側端邊而平行的一對直線狀端邊。即,黏著帶也可以是在前後左右具有4條直線狀端邊的形狀。藉由該黏著帶,在從寬幅的原料卷切成預定寬度的黏著帶製造複數個黏著帶捲時,相較於在寬度方向形成圓弧狀端邊的黏著帶,可縮短帶寬,所以可從原料卷製造更多預定寬度的捲。此外,也可以減低原料卷的廢棄量。 Further, the adhesive tape sheet may have a pair of linear end edges which are parallel along the side edges of the carrier tape. That is, the adhesive tape may have a shape having four linear end edges on the front, rear, left, and right sides. By the adhesive tape, when a plurality of adhesive tape rolls are formed by cutting a wide width of the raw material roll into a predetermined width, the adhesive tape can be shortened by forming an arc-shaped end edge in the width direction. More rolls of predetermined width are produced from the stock roll. In addition, the amount of waste of the raw material roll can also be reduced.

此外,為了達成此種目的,本發明採取如下的構造。 Further, in order to achieve such a purpose, the present invention adopts the following configuration.

即,一種黏著帶貼附方法,係將黏著帶貼附 於環狀框架上,前述方法包含以下過程:放出過程,其係從原料卷放出長的承載帶上貼合有長的黏著帶之原料帶;切斷過程,其係以環狀切斷構件將前述黏著帶在承載帶上半切斷成黏著帶片,該切斷構件係在前述原料帶寬度方向的兩側具有圓弧形狀,且在長度方向的前後具有直線形狀;及貼附過程,其係藉由使前述承載帶以邊緣構件折回、移動,一面從承載帶剝離前述黏著帶片,一面在和剝離速度同步相對移動的環狀框架上貼附黏著帶片。 That is, an adhesive tape attaching method is to attach an adhesive tape In the annular frame, the foregoing method comprises the following process: a discharging process, which is a raw material tape which is attached to a long carrier tape from a raw material roll and has a long adhesive tape; the cutting process is performed by an annular cutting member The adhesive tape is cut into an adhesive tape piece on the upper half of the carrier tape, and the cutting member has a circular arc shape on both sides in the width direction of the raw material tape, and has a linear shape in front and rear of the longitudinal direction; and a attaching process When the carrier tape is folded back and moved by the edge member, the adhesive tape sheet is peeled off from the carrier tape, and the adhesive tape sheet is attached to the annular frame that moves in synchronization with the peeling speed.

藉由此方法,可從原料帶半切斷形成在前後方向具有直線狀端邊的黏著帶片,從承載帶將黏著帶片一面剝離,一面貼附於環狀框架上。因此,可減低在長度方向的黏著帶的使用量及切成黏著帶片後的該黏著帶片間的廢棄部分。換言之,由於每一個原料卷的黏著帶片的切出量增加,所以可減低原料卷的交換頻率。 According to this method, the adhesive tape piece having the linear end side in the front-rear direction can be formed by half cutting from the raw material tape, and the adhesive tape piece can be peeled off from the carrier tape and attached to the annular frame. Therefore, it is possible to reduce the amount of the adhesive tape used in the longitudinal direction and the discarded portion between the adhesive tape sheets after the adhesive tape is cut. In other words, since the amount of cut-out of the adhesive tape of each of the raw material rolls is increased, the frequency of exchange of the raw material rolls can be reduced.

此外,剝離對象的黏著帶片與後續的黏著帶片不會如以往類型互相線接觸。因而,剝離處理對象的黏著帶片時,由於後續的黏著帶片之前端側與剝離對象的黏著帶之後端沒有經由黏著層而再接著的情形,所以不會使後續的黏著帶片之前端產生皺紋等。因此,可使黏著帶片密合於環狀框架上。 In addition, the adhesive tape piece of the peeling object and the subsequent adhesive tape piece are not in line contact with each other as in the past. Therefore, when the adhesive tape of the object to be processed is peeled off, since the adhesive tape of the front end side of the adhesive tape and the rear end of the adhesive tape of the peeling object are not adhered via the adhesive layer, the front end of the subsequent adhesive tape is not produced. Wrinkles, etc. Therefore, the adhesive tape sheet can be brought into close contact with the annular frame.

再者,切斷構件利用例如具有連接圓弧形狀與直線形狀的環狀切斷刀片之切斷輥。 Further, the cutting member is, for example, a cutting roller having an annular cutting blade that connects an arc shape and a linear shape.

藉由此方法,使使切斷輥與黏著帶的放出速 度同步而在黏著帶上按壓轉動,藉此可半切斷成黏著帶片。即,無需使原料帶的搬送停止。因此,可有效地實施黏著帶片的半切斷與黏著帶片貼附於環狀框架上。 By this method, the cutting speed of the cutting roller and the adhesive tape is made Simultaneously, the film is pressed and rotated on the adhesive tape, whereby the adhesive tape can be half cut. That is, it is not necessary to stop the conveyance of the raw material tape. Therefore, the half cut of the adhesive tape sheet and the adhesive tape sheet can be effectively attached to the annular frame.

此外,為了達成此種目的,本發明採取如下的構造。 Further, in order to achieve such a purpose, the present invention adopts the following configuration.

即,一種黏著帶貼附裝置,係將黏著帶貼附於環狀框架上,該裝置包含以下構造:帶供應部,其係從原料卷送出長的承載帶上貼合有長的黏著帶之原料帶;帶移動引導機構,其係使從前述帶供應部放出的原料帶沿著預定的帶搬送路徑而移動,引導到邊緣構件;帶預切機構,其係利用環狀切斷構件,將黏著帶在承載帶上半切斷成黏著帶片,該切斷構件係在配備於前述帶搬送路徑的黏著帶寬度方向的兩側具有圓弧形狀,且在長度方向的前後具有直線形狀;邊緣構件,其係折回前述承載帶而剝離黏著帶片;保持平台,其係保持前述環狀框架;帶貼附機構,其係一面使前述保持平台與貼附輥和帶移動速度同步而相對移動,一面將利用前述邊緣構件從承載帶剝離的黏著帶片以該貼附輥按壓而貼附於保持平台上的環狀框架上;及承載帶回收部,其係回收已剝離前述黏著帶片的承載帶。 That is, an adhesive tape attaching device attaches an adhesive tape to an annular frame, and the device comprises the following structure: a tape supply portion which is attached to a long carrier tape from a raw material roll and has a long adhesive tape attached thereto. a raw material belt; a belt guiding mechanism that moves the raw material belt discharged from the belt supply portion along a predetermined belt conveying path to be guided to the edge member; and a pre-cutting mechanism that uses an annular cutting member The adhesive tape is cut into an adhesive tape piece on the upper half of the carrier tape, and the cutting member has a circular arc shape on both sides in the width direction of the adhesive tape provided in the belt conveying path, and has a linear shape in front and rear in the longitudinal direction; Relining the carrier tape to peel off the adhesive tape sheet; holding the platform to hold the annular frame; and attaching a mechanism for moving the aforementioned holding platform in synchronism with the attachment roller and the belt moving speed, one side Adhesive tape piece peeled off from the carrier tape by the aforementioned edge member is pressed by the attaching roller to be attached to the annular frame on the holding platform; and the carrier tape collecting portion is recovered and peeled off Said carrier tape adhesive strip.

藉由此構造,在一面使其和帶移動速度同步一面在帶搬送路徑上從長的原料帶半切斷黏著帶片後, 可將該黏著帶片一面從承載帶剝離一面貼附於環狀框架上。即,藉由此構造可適當地實施上述方法。 With this configuration, the adhesive tape is cut from the long raw material tape halfway on the tape transport path while being synchronized with the tape moving speed. The adhesive tape sheet may be attached to the annular frame while being peeled off from the carrier tape. That is, the above method can be suitably implemented by this configuration.

再者,切斷構件最好是具有連接圓弧形狀與直線形狀的環狀切斷刀片之切斷輥。 Further, it is preferable that the cutting member is a cutting roller having an annular cutting blade that connects the circular arc shape and the linear shape.

藉由此構造,從長的黏著帶半切斷黏著帶片時,可不使原料帶的搬送停止,而連續地進行黏著帶的半切斷及黏著帶片貼附於環狀框架上。 According to this configuration, when the adhesive tape piece is half-cut from the long adhesive tape, the half-cut of the adhesive tape and the adhesive tape piece are continuously attached to the annular frame without stopping the conveyance of the raw material tape.

1‧‧‧帶供應部 1‧‧‧With Supply Department

2‧‧‧帶預切機構 2‧‧‧With precutting mechanism

3‧‧‧張力滾輪 3‧‧‧Tension roller

4‧‧‧黏著帶回收部 4‧‧‧Adhesive tape recycling department

5‧‧‧帶貼附部 5‧‧‧With attachments

6‧‧‧承載帶回收部 6‧‧‧ Carrying belt recycling department

7‧‧‧切斷輥 7‧‧‧cutting roller

8‧‧‧支承輥 8‧‧‧Support roller

9‧‧‧切斷刀片 9‧‧‧ Cutting the blade

10‧‧‧薄片 10‧‧‧Sheet

11‧‧‧直線部分 11‧‧‧ Straight line

12‧‧‧圓弧部分 12‧‧‧ arc part

13‧‧‧送帶輥 13‧‧‧Feeding roller

14‧‧‧回收筒管 14‧‧‧Recycling bobbin

15‧‧‧第1貼附單元 15‧‧‧1st attachment unit

16‧‧‧第2貼附單元 16‧‧‧2nd attachment unit

17‧‧‧貼附平台 17‧‧‧ Attached platform

18‧‧‧邊緣構件 18‧‧‧Edge components

20‧‧‧貼附輥 20‧‧‧ Attachment roller

21‧‧‧進給輥 21‧‧‧feed rolls

22‧‧‧回收筒管 22‧‧‧Recycling bobbin

23‧‧‧驅動氣缸 23‧‧‧Drive cylinder

24‧‧‧貼附輥 24‧‧‧ Attachment roller

25‧‧‧可動台 25‧‧‧ movable platform

26‧‧‧框架保持部 26‧‧‧Framekeeping Department

27‧‧‧晶圓保持部 27‧‧‧ Wafer Holder

30‧‧‧晶圓保持部 30‧‧‧ Wafer Holder

31‧‧‧框架保持部 31‧‧‧Framekeeping Department

32‧‧‧腔室 32‧‧‧ chamber

33‧‧‧上殼體 33‧‧‧Upper casing

34‧‧‧下殼體 34‧‧‧ Lower case

35‧‧‧桿 35‧‧‧ pole

36‧‧‧馬達 36‧‧‧Motor

37‧‧‧升降驅動機構 37‧‧‧ Lifting drive mechanism

38‧‧‧縱壁 38‧‧‧ vertical wall

39‧‧‧導軌 39‧‧‧rails

40‧‧‧可動台 40‧‧‧ movable platform

41‧‧‧可動框 41‧‧‧ movable frame

42‧‧‧臂 42‧‧‧ Arm

43‧‧‧支軸 43‧‧‧ Support shaft

ct‧‧‧承載帶 Ct‧‧‧ carrying belt

e1‧‧‧直線狀端邊 E1‧‧‧linear end

e1A‧‧‧直線形狀端邊 e1A‧‧‧Line shape end

e2‧‧‧圓弧狀端邊 E2‧‧‧ arc-shaped end

e2A‧‧‧圓弧狀端邊 e2A‧‧‧Arc-shaped end

f‧‧‧環狀框架 f‧‧‧Ring frame

ta‧‧‧黏著帶片 Ta‧‧‧adhesive tape

tb‧‧‧黏著層 Tb‧‧‧adhesive layer

tc‧‧‧基材 Tc‧‧‧Substrate

MF‧‧‧晶圓安裝架 MF‧‧‧ Wafer Mount

P‧‧‧保護帶 P‧‧‧Protective belt

T‧‧‧黏著帶 T‧‧‧ adhesive tape

T’‧‧‧無用的黏著帶 T’‧‧‧Useless adhesive tape

TR‧‧‧原料卷 TR‧‧‧ Raw material rolls

W‧‧‧晶圓 W‧‧‧ wafer

請理解為了說明發明而圖示目前被認為適合的幾個形態,但是發明並不受如圖示的構造及方案限定。 It is to be understood that the present invention is to be considered as a

第1圖為黏著帶的平面圖。 Figure 1 is a plan view of the adhesive tape.

第2圖為以第1圖的兩點鏈線包圍部分的放大平面圖。 Fig. 2 is an enlarged plan view showing a portion surrounded by a two-dot chain line in Fig. 1.

第3圖為黏著帶的縱剖側面圖。 Figure 3 is a longitudinal sectional side view of the adhesive tape.

第4圖為本發明之黏著帶與習知黏著帶的比較圖。 Figure 4 is a comparison of the adhesive tape of the present invention with a conventional adhesive tape.

第5圖為黏著帶貼附裝置的正面圖。 Figure 5 is a front elevational view of the adhesive tape attachment device.

第6圖為黏著帶貼附裝置的平面圖。 Figure 6 is a plan view of the adhesive tape attachment device.

第7圖為切斷輥的立體圖。 Figure 7 is a perspective view of the cutting roller.

第8圖為貼附平台的縱剖面圖。 Figure 8 is a longitudinal section of the attached platform.

第9圖為顯示黏著帶貼附處理的流程圖。 Figure 9 is a flow chart showing the attachment process of the adhesive tape.

第10圖為帶貼附部的立體圖。 Figure 10 is a perspective view of the attached portion.

第11圖為顯示第1貼附單元之黏著帶貼附動作的概略側面圖。 Fig. 11 is a schematic side view showing the attaching operation of the adhesive tape of the first attaching unit.

第12圖為顯示第1貼附單元之黏著帶貼附動作的概 略側面圖。 Figure 12 is a view showing the attachment action of the adhesive tape of the first attachment unit. Slightly side view.

第13圖為顯示第2貼附單元之黏著帶貼附動作的概略側面圖。 Fig. 13 is a schematic side view showing the attachment operation of the adhesive tape of the second attachment unit.

第14圖為顯示第2貼附單元之黏著帶貼附動作的概略側面圖。 Fig. 14 is a schematic side view showing the attaching operation of the adhesive tape of the second attaching unit.

第15圖為晶圓安裝架背面側的平面圖。 Figure 15 is a plan view of the back side of the wafer mount.

第16圖為變形例之黏著帶貼附裝置的正面圖。 Fig. 16 is a front elevational view showing the adhesive tape attachment device of the modification.

第17圖為變形例之第2貼附單元的縱剖側面圖。 Fig. 17 is a longitudinal sectional side view showing a second attachment unit of a modification.

第18圖為顯示變形例之黏著帶貼附處理的流程圖。 Fig. 18 is a flow chart showing the attachment process of the adhesive tape in the modification.

第19圖為顯示將黏著帶片貼附於晶圓上的動作的概略側面圖。 Fig. 19 is a schematic side view showing an operation of attaching an adhesive tape to a wafer.

第20圖為顯示將黏著帶片貼附於晶圓上的動作的概略側面圖。 Fig. 20 is a schematic side view showing an operation of attaching an adhesive tape to a wafer.

第21圖為顯示將黏著帶片貼附於晶圓上的動作的概略側面圖。 Fig. 21 is a schematic side view showing an operation of attaching an adhesive tape to a wafer.

第22圖為變形例裝置的正面圖。 Figure 22 is a front elevational view of the modification device.

第23圖為變形例裝置之黏著帶的平面圖。 Figure 23 is a plan view of the adhesive tape of the modified device.

第24圖為變形例之晶圓安裝架背面側的平面圖。 Fig. 24 is a plan view showing the back side of the wafer mount of the modification.

以下,參照圖面說明本發明之一實施例。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

<黏著帶> <adhesive tape>

在本實施例中,就具備黏著帶片之帶狀黏著帶進行詳細敘述,該黏著帶片係將半導體晶圓接著保持於環狀框架上。 In the present embodiment, a strip-shaped adhesive tape having an adhesive tape sheet which holds the semiconductor wafer on the annular frame will be described in detail.

第1圖中顯示關於本發明之黏著帶的平面,第 2圖中顯示黏著帶的部分放大平面,第3圖中顯示黏著帶的縱剖側面圖。 Figure 1 shows the plane of the adhesive tape of the present invention, 2 shows a partial enlarged plane of the adhesive tape, and Fig. 3 shows a longitudinal sectional side view of the adhesive tape.

黏著帶T係在長的承載帶ct上以和該承載帶ct相同的寬度貼合有長的黏著帶T。黏著帶本身在承載帶ct上已被半切斷成黏著帶片ta,該黏著帶片ta係具有在與長度方向正交且前後對向的一對直線狀端邊e1及和直線狀該兩端邊e1之各一端連結的左右一對圓弧狀端邊e2。複數片黏著帶片ta係沿著黏著帶T的長度方向而形成於前後,以使直線狀端邊e1彼此接近且相對向的方式排列配置。 The adhesive tape T is attached to the long carrier tape ct with a long adhesive tape T at the same width as the carrier tape ct. The adhesive tape itself has been semi-cut into an adhesive tape ta on the carrier tape ct, and the adhesive tape piece ta has a pair of linear end edges e1 orthogonal to the longitudinal direction and facing forward and backward, and linear ends A pair of right and left arc-shaped end sides e2 connected to one end of the side e1. A plurality of adhesive tape sheets ta are formed in front and rear along the longitudinal direction of the adhesive tape T so that the linear end edges e1 are arranged close to each other and opposed to each other.

前後黏著帶片ta之直線狀端邊e1之間的距離被設定為下述距離:剝離在搬送方向前方的黏著帶片ta時,該黏著帶片ta後端之黏著層與後方黏著帶片ta前端之黏著層不再接著的距離。即,被設定為如下述之距離:在貼附於環狀框架上時,不會發生不必要的剝離應力作用於後方黏著帶片ta之前端而產生皺紋的情況的距離。該皺紋的產生會隨著黏著帶T的種類或環境特性(例如溫度、濕度、張力等)而變化。因此,黏著帶片ta彼此的間距係由實驗或模擬所預先決定。然而,其距離相較於例如如第4圖所示,使習知例的直線狀端邊彼此接觸的情況(第4圖(a)),將習知例的黏著帶片ta切斷成正圓,以預定間距排列前後黏著帶片ta的情況(第4圖(c)),將從本實施例的黏著帶片ta之中心P1到P2之間的距離L2設定為與習知例的黏著帶片ta的中心之間的距離L1及L3之關係為L1<L2<L3。 The distance between the linear end sides e1 of the front and rear adhesive strips ta is set to the following distance: when the adhesive tape piece ta in front of the transport direction is peeled off, the adhesive layer at the rear end of the adhesive tape piece ta and the rear adhesive tape piece ta The adhesive layer on the front end is no longer the distance. In other words, the distance is set such that the distance at which the unnecessary peeling stress acts on the front end of the rear adhesive tape piece ta and wrinkles are generated when attached to the annular frame. The generation of the wrinkles varies depending on the type of the adhesive tape T or environmental characteristics (such as temperature, humidity, tension, etc.). Therefore, the distance between the adhesive tape sheets ta is determined in advance by experiment or simulation. However, the distance between the adhesive tapes ta of the conventional example is cut into a perfect circle, as compared with the case where the linear end sides of the conventional example are brought into contact with each other (Fig. 4(a)), for example, as shown in Fig. 4 . When the front and rear adhesive tape sheets ta are arranged at a predetermined pitch (Fig. 4(c)), the distance L2 between the centers P1 and P2 of the adhesive tape piece ta of the present embodiment is set as an adhesive tape of a conventional example. The relationship between the distances L1 and L3 between the centers of the sheets ta is L1 < L2 < L3.

再者,如第2圖所示,黏著帶T係按承載帶ct、黏著層tb及基材tc之順序層積而成。 Further, as shown in Fig. 2, the adhesive tape T is laminated in the order of the carrier tape ct, the adhesive layer tb, and the substrate tc.

<黏著帶貼附裝置> <Adhesive tape attachment device>

第5圖中顯示關於本發明之黏著帶貼附裝置的正面,而第6圖顯示此裝置的側面。 Fig. 5 shows the front side of the adhesive tape attaching device of the present invention, and Fig. 6 shows the side of the device.

此黏著帶貼附裝置係由帶供應部1、帶預切機構2、張力滾輪3、黏著帶回收部4、帶貼附部5及承載帶回收部6等所構成。以下,就各構造進行詳細敘述。 This adhesive tape attaching device is composed of a tape supply unit 1, a tape cutting mechanism 2, a tension roller 3, an adhesive tape collecting portion 4, a tape attaching portion 5, and a carrier tape collecting portion 6. Hereinafter, each structure will be described in detail.

帶供應部1具備筒管,該筒管係用來安裝捲繞有黏著帶T的原料卷TR。構成為將從帶供應部1放出的黏著帶T引導到經由張力滾輪3的預定帶搬送路徑,經過帶預切機構2而供應給帶貼附部5。 The tape supply unit 1 is provided with a bobbin for mounting a material roll TR around which the adhesive tape T is wound. The adhesive tape T discharged from the tape supply unit 1 is guided to a predetermined tape transport path via the tension roller 3, and is supplied to the tape attaching portion 5 via the tape pre-cut mechanism 2.

帶預切機構2係上下對向配備有同步驅動的切斷輥7與支承輥8。如第7圖所示,切斷輥7係將形成有切斷刀片9的薄片10安裝於驅動輥上而構成。切斷刀片9形成為由直線部分11與圓弧部分12構成的環狀,該直線部分11係水平對向;該圓弧部分12係將兩直線部分11之一端彼此連接。 The belt pre-cutting mechanism 2 is provided with a cutting roller 7 and a backup roller 8 which are synchronously driven up and down. As shown in Fig. 7, the cutting roller 7 is constructed by attaching a sheet 10 on which the cutting blade 9 is formed to a driving roller. The cutting blade 9 is formed in an annular shape composed of a straight portion 11 and a circular arc portion 12 which are horizontally opposed; the circular arc portion 12 connects one ends of the two straight portions 11 to each other.

將該薄片10安裝於驅動輥上時,切斷刀片9之兩直線部分11係沿著驅動輥的長度方向而平行且接近對向。 When the sheet 10 is attached to the driving roller, the two straight portions 11 of the cutting blade 9 are parallel and close to each other along the longitudinal direction of the driving roller.

支承輥8為金屬製的驅動輥。再者,將切斷輥7或支承輥8之至少一方構成為可利用驅動氣缸升降。因此,構成為可將兩輥7、8之間隙依黏著帶T之厚度而變更設定。 The backup roller 8 is a metal drive roller. Further, at least one of the cutting roller 7 and the backup roller 8 is configured to be movable up and down by the driving cylinder. Therefore, the gap between the two rolls 7 and 8 can be changed and set depending on the thickness of the adhesive tape T.

黏著帶回收部4構成為將在承載帶ct上切成黏著帶片ta形狀的帶狀的無用黏著帶T’緊接著送帶輥13從承載帶ct剝離而捲取於回收筒管14。因此,將在承載帶ct上殘留有黏著帶片ta狀態的黏著帶T引導到帶貼附部5。 The adhesive tape collecting portion 4 is configured such that the strip-shaped unnecessary adhesive tape T' cut into the adhesive tape ta shape on the carrier tape ct is peeled off from the carrier tape ct and taken up by the take-up reel 14 at the take-up bobbin 14. Therefore, the adhesive tape T in which the adhesive tape piece ta remains on the carrier tape ct is guided to the tape attaching portion 5.

如第5圖及第6圖所示,帶貼附部5具備將黏著帶片ta貼附於環狀框架f上的第1貼附單元15、將黏著帶片ta貼附於半導體晶圓W(以下只稱為「晶圓」)上的第2貼附單元16、及貼附平台17等。 As shown in FIGS. 5 and 6, the tape attaching portion 5 includes a first attaching unit 15 that attaches the adhesive tape piece ta to the annular frame f, and attaches the adhesive tape piece ta to the semiconductor wafer W. (hereinafter, simply referred to as "wafer"), the second attaching unit 16, the attaching platform 17, and the like.

第1貼附單元15具備邊緣構件18及貼附輥20等。該第1貼附單元15配備成沿著黏著帶T的搬送方向而在貼附平台17的上方往返移動。 The first attaching unit 15 includes the edge member 18, the attaching roller 20, and the like. The first attaching unit 15 is provided to reciprocate above the attaching platform 17 along the transport direction of the adhesive tape T.

邊緣構件18係一面折回從帶預切機構2送來的結束半切斷的黏著帶T之承載帶ct而剝離黏著帶片ta,一面將該承載帶ct引導到承載帶回收部6。 The edge member 18 is folded back from the carrier tape ct of the adhesive tape T which is fed by the pre-cut mechanism 2 and is half-cut, and the adhesive tape ta is peeled off, and the carrier tape ct is guided to the carrier tape collecting portion 6.

貼附輥20係從上方面臨配置於邊緣構件18之前端部。此外,貼附輥20構成為由驅動氣缸23所升降。因此,在邊緣構件18之前端將從承載帶ct剝離並向前方推出移動的黏著帶片ta從其上面按壓,貼附於為貼附平台17所保持的環狀框架f之上面。再者,本發明之帶貼附機構係由貼附輥20及驅動氣缸23所構成。再者,第1貼附單元15相當於本發明之帶貼附機構。 The attaching roller 20 faces the end portion disposed before the edge member 18 from above. Further, the attaching roller 20 is configured to be lifted and lowered by the drive cylinder 23. Therefore, the adhesive tape piece ta which is peeled off from the carrier tape ct and pushed forward in the front end of the edge member 18 is pressed from above, and is attached to the upper surface of the annular frame f held by the attaching platform 17. Further, the tape attaching mechanism of the present invention is constituted by the attaching roller 20 and the driving cylinder 23. Furthermore, the first attaching unit 15 corresponds to the tape attaching mechanism of the present invention.

第2貼附單元16具備可由驅動氣缸升降的貼附輥24。該第2貼附單元16配備成和黏著帶T的搬送方向交叉而往返移動,以免妨礙第1貼附單元15的前進之路。 再者,貼附輥24以彈性體包覆著。 The second attaching unit 16 is provided with an attaching roller 24 that can be moved up and down by the driving cylinder. The second attaching unit 16 is provided so as to cross the moving direction of the adhesive tape T so as not to interfere with the advancement of the first attaching unit 15. Further, the attaching roller 24 is covered with an elastic body.

如第6圖及第8圖所示,貼附平台17係由拉出式的可動台25、框架保持部26及晶圓保持部27所構成。 As shown in FIGS. 6 and 8, the attaching platform 17 is composed of a pull-out movable table 25, a frame holding portion 26, and a wafer holding portion 27.

可動台25構成為沿著左右兩端的導軌而前後水平移動。 The movable table 25 is configured to move horizontally forward and backward along the guide rails at the left and right ends.

框架保持部26構成為利用吸附保持或支撐銷定位固定環狀保持面上所載置的環狀框架f。 The frame holding portion 26 is configured to fix and fix the annular frame f placed on the annular holding surface by suction holding or supporting pin.

晶圓保持部27具有吸附晶圓W的保持面,並且構成為可由氣缸等的促動器升降。 The wafer holding portion 27 has a holding surface for adsorbing the wafer W, and is configured to be movable up and down by an actuator such as an air cylinder.

承載帶回收部6構成為使以邊緣構件18折回的承載帶ct以進給輥21驅動移動,捲取於回收筒管22。 The carrier tape collecting portion 6 is configured such that the carrier tape ct folded back by the edge member 18 is driven to move by the feed roller 21 and is taken up by the recovery bobbin 22.

再者,張力滾輪3及未附上符號的導輥等構成本發明之帶移動引導機構。 Further, the tension roller 3 and the guide roller not attached with a symbol constitute the belt movement guiding mechanism of the present invention.

關於本發明之黏著帶貼附裝置如以上構成。茲一面參照第9圖所示的流程圖及第10圖至第15圖,一面說明在使用該黏著帶貼附裝置而將黏著帶片ta貼附於環狀框架f上後,將黏著帶片ta貼附於晶圓W上的一輪動作。 The adhesive tape attaching device of the present invention is constructed as above. Referring to the flow chart shown in FIG. 9 and FIGS. 10 to 15 , the adhesive tape piece will be described after the adhesive tape piece ta is attached to the annular frame f by using the adhesive tape attaching device. The ta is attached to the wafer W for a round of motion.

在貼附平台17從裝置本體拉出可動台25,將環狀框架f及晶圓W載置保持於框架保持部26與晶圓保持部27之各保持部上。使可動台25回到裝置本體。此時,設定成使晶圓保持部27稍微下降而晶圓W的表面高度低於環狀框架f的表面高度(步驟S1)。此時,晶圓W係使其背面向上而載置。再者,在晶圓W的表面上貼附有保護帶P。 The movable table 25 is pulled out from the apparatus body by the attaching platform 17, and the annular frame f and the wafer W are placed and held by the respective holding portions of the frame holding portion 26 and the wafer holding portion 27. The movable table 25 is returned to the apparatus body. At this time, the wafer holding portion 27 is set to be slightly lowered, and the surface height of the wafer W is lower than the surface height of the annular frame f (step S1). At this time, the wafer W is placed with its back side facing up. Further, a protective tape P is attached to the surface of the wafer W.

使裝置本體動作而從帶供應部1放出並供應黏著帶T(步驟S2)。在通過帶預切機構2之切斷輥7與支承輥8之間的過程中,利用旋轉驅動的切斷輥7在承載帶ct上將黏著帶T連續地半切斷成黏著帶片ta(步驟S3)。 The apparatus main body is operated to discharge and supply the adhesive tape T from the tape supply unit 1 (step S2). In the process of passing between the cutting roller 7 with the pre-cutting mechanism 2 and the backup roller 8, the adhesive tape T is continuously and semi-cut into the adhesive tape ta on the carrier tape ct by the rotationally driven cutting roller 7. S3).

半切斷完的黏著帶T經由張力滾輪3而被送到黏著帶回收部4。黏著帶回收部4利用送帶輥13剝離被切成黏著帶片ta的無用黏著帶T’。其後,將黏著帶T’逐漸捲取回收於筒管14(步驟S4)。 The half-cut adhesive tape T is sent to the adhesive tape collecting portion 4 via the tension roller 3 . The adhesive tape collecting portion 4 peels off the useless adhesive tape T' cut into the adhesive tape piece ta by the feed roller 13. Thereafter, the adhesive tape T' is gradually taken up and recovered in the bobbin 14 (step S4).

在承載帶ct上只殘留有黏著帶片ta的黏著帶T被送到帶貼附部5。 The adhesive tape T in which only the adhesive tape piece ta remains on the carrier tape ct is sent to the tape attaching portion 5.

第1貼附單元15一面拉出為張力滾輪3所引入吸收的黏著帶T,一面移動到前方的帶貼附位置。當第1貼附單元15到達帶貼附位置,就將為邊緣構件18所折回的承載帶ct逐漸捲取回收於承載帶回收部6之筒管。此時,黏著帶片ta從被折回而逐漸移動的承載帶ct被剝離,沿著邊緣構件18的上面而逐漸向前方突出。 The first attaching unit 15 pulls out the adhesive tape T introduced by the tension roller 3, and moves to the front tape attaching position. When the first attaching unit 15 reaches the tape attaching position, the carrier tape ct folded back by the edge member 18 is gradually taken up and recovered in the bobbin of the carrier tape collecting portion 6. At this time, the adhesive tape piece ta is peeled off from the carrier tape ct which is gradually folded back and gradually protrudes forward along the upper surface of the edge member 18.

如第10圖所示,黏著帶片ta之前端越過邊緣構件18之前端而到達在上方等待位置的貼附輥20之正下方,就如第11圖所示,降下貼附輥20,將從邊緣構件18向前方突出的雙面黏著帶片ta之前端部分壓在為貼附平台17所保持的環狀框架f之前端部表面上。其後,如第12圖所示,使第1貼附單元15與一面從承載帶ct被剝離一面逐漸向前方移動的黏著帶片ta之前方移動速度及承載帶ct之捲取速度同步,朝向後方的等待位置移動。即,將從承載帶ct被剝離的黏著帶片ta利用貼附輥20逐漸貼附 於環狀框架f之表面上(步驟S5)。 As shown in Fig. 10, the front end of the adhesive tape piece ta passes over the front end of the edge member 18 to directly below the attaching roller 20 at the upper waiting position, as shown in Fig. 11, the lowering of the attaching roller 20 will be as shown in Fig. The front end portion of the double-sided adhesive tape ta projecting toward the front of the edge member 18 is pressed against the end surface of the annular frame f held by the attachment platform 17. Then, as shown in Fig. 12, the first attaching unit 15 is synchronized with the winding speed of the adhesive tape piece ta which is gradually moved forward from the side of the carrier tape ct, and the winding speed of the carrier tape ct is oriented. The waiting position at the rear moves. That is, the adhesive tape piece ta peeled off from the carrier tape ct is gradually attached by the attaching roller 20. On the surface of the annular frame f (step S5).

此時,利用張力滾輪3調整帶供應量,以免供應過量的黏著帶T給第1貼附單元15。 At this time, the belt supply amount is adjusted by the tension roller 3 so as not to supply an excessive amount of the adhesive tape T to the first attaching unit 15.

結束將黏著帶片ta貼附於環狀框架f上,就使第2貼附單元16移動到前方的貼附位置。當第2貼附單元16到達預定位置,就如第13圖所示,使貼附輥24下降並使其從環狀框架f之一端向另一端前進移動。此時,如第14圖所示,貼附輥24一面彈性變形一面將該黏著帶片ta逐漸貼附於與黏著帶片ta接近且相對向的晶圓W之背面上(步驟S6)。 When the adhesive tape piece ta is attached to the annular frame f, the second attaching unit 16 is moved to the front attachment position. When the second attaching unit 16 reaches the predetermined position, as shown in Fig. 13, the attaching roller 24 is lowered and moved forward from one end of the annular frame f to the other end. At this time, as shown in Fig. 14, the attaching roller 24 is elastically deformed while gradually adhering the adhesive tape piece ta to the back surface of the wafer W which is adjacent to the adhesive tape piece ta (step S6).

當貼附輥24到達終端位置,第2貼附單元16就使該貼附輥24上升。其後,第2貼附單元16後退,回到等待位置。 When the attaching roller 24 reaches the end position, the second attaching unit 16 raises the attaching roller 24. Thereafter, the second attaching unit 16 moves backward and returns to the waiting position.

從裝置本體拉出可動台25,如第15圖所示,取出、回收經由黏著帶片ta而製成的晶圓安裝架MF(步驟S7)。以上,將黏著帶片ta貼附於環狀框架f與晶圓W上的一輪動作結束,以後反覆相同的動作直到達到預定片為止(步驟S8)。 The movable table 25 is pulled out from the apparatus body, and as shown in Fig. 15, the wafer mounting frame MF formed by the adhesive tape piece ta is taken out and recovered (step S7). As described above, the one-wheel operation in which the adhesive tape piece ta is attached to the ring frame f and the wafer W is completed, and the same operation is repeated until the predetermined piece is reached (step S8).

藉由上述實施例裝置,由於將在黏著帶T搬送方向前後對向的黏著帶T部分半切斷成直線狀,所以可將長度方向的距離設定為比寬度方向短的黏著帶片ta隔開預定間距而連續地形成於承載帶ct上。因此,相較於切成正圓的黏著帶片,可從原料卷TR得到更多的黏著帶片ta。換言之,可使原料卷TR的交換頻率減低而使作業效率提高。此外,由於在前後黏著帶片ta之間切下的黏著 帶T之距離短,所以廢棄黏著帶T的量也可以減低。 According to the apparatus of the above-described embodiment, since the adhesive tape T portion which is opposed to the front and rear direction of the adhesive tape T is half-cut into a straight line, the distance in the longitudinal direction can be set to be shorter than the width direction. The spacers are continuously formed on the carrier tape ct. Therefore, more adhesive tapes ta can be obtained from the material roll TR than the adhesive tape pieces which are cut into a perfect circle. In other words, the frequency of exchange of the material roll TR can be reduced, and work efficiency can be improved. In addition, due to the adhesion between the front and rear adhesive strips ta The distance with T is short, so the amount of discarded adhesive tape T can also be reduced.

再者,由於在搬送方向前後的黏著帶片ta隔開預定間距而被半切斷,所以在前後的黏著帶片ta之黏著層彼此不會再接著。因此,從承載帶ct剝離黏著帶片ta時,可避免後方的黏著帶片ta黏住而被施加不必要的剝離應力,產生皺紋。 Further, since the adhesive tape sheets ta before and after the transport direction are half-cut at a predetermined pitch, the adhesive layers of the front and rear adhesive tape sheets ta do not follow each other. Therefore, when the adhesive tape piece ta is peeled off from the carrier tape ct, it is possible to prevent the adhesive tape ta at the rear from sticking and apply unnecessary peeling stress to cause wrinkles.

再者,本發明也可以採用如下的形態實施: Furthermore, the present invention can also be implemented in the following form:

(1)黏著帶片ta貼附於晶圓W之背面上並不受上述實施形態限定,也可以構成為例如只將晶圓W收納於腔室內,利用減壓作用將黏著帶片ta貼附於晶圓W之背面上。 (1) The adhesive tape piece ta is attached to the back surface of the wafer W and is not limited to the above embodiment. For example, only the wafer W may be housed in the chamber, and the adhesive tape piece ta may be attached by decompression. On the back side of the wafer W.

如第16圖及第17圖所示,貼附平台17具備晶圓保持用的晶圓保持部30及環狀框架保持用的框架保持部31,並且在晶圓保持部30與框架保持部31之間具備與上殼體33一體化構成腔室32的下殼體34。 As shown in FIGS. 16 and 17 , the attaching stage 17 includes a wafer holding unit 30 for holding a wafer and a frame holding unit 31 for holding an annular frame, and the wafer holding unit 30 and the frame holding unit 31 are provided. A lower casing 34 that is formed integrally with the upper casing 33 to form the chamber 32 is provided.

晶圓保持部30和經由密閉用的密封構件而貫穿構成腔室32的下殼體34之桿35連結。桿35之另一端和馬達36驅動連結。因此,晶圓保持部30構成為利用馬達36的正反轉驅動而在下殼體34內升降。 The wafer holding portion 30 is connected to the rod 35 of the lower casing 34 constituting the chamber 32 via a sealing member for sealing. The other end of the rod 35 is drivingly coupled to the motor 36. Therefore, the wafer holding unit 30 is configured to move up and down in the lower casing 34 by the forward/reverse driving of the motor 36.

此外,下殼體34之圓筒上部為略圓形,並且施有氟加工等的脫模處理。 Further, the upper portion of the cylinder of the lower casing 34 is slightly rounded, and is subjected to a mold release treatment such as fluorine processing.

上殼體33備置於升降驅動機構37上。此升降驅動機構37具備可動台40,係可沿著縱向配置於縱壁38背部的導軌39而升降;可動框41,以可調節高度的方式為此可動台40所支撐;及臂42,係從此可動框41向前方 伸出。在從此臂42之前端部向下方伸出的支軸43之下端上安裝有上殼體33。 The upper casing 33 is placed on the lift drive mechanism 37. The lift drive mechanism 37 includes a movable table 40 that can be raised and lowered along a guide rail 39 disposed on the back of the vertical wall 38 in the longitudinal direction; the movable frame 41 is supported by the movable table 40 in an adjustable height; and the arm 42 is attached From here, the movable frame 41 is forward Extend. An upper casing 33 is attached to the lower end of the support shaft 43 projecting downward from the front end of the arm 42.

由上下一對殼體33、34所構成的腔室32具有小於黏著帶片ta寬度的直徑。即,可用兩殼體33、34緊夾在從晶圓W外周到環狀框架f內徑之間露出的黏著帶片ta。 The chamber 32 composed of the upper and lower pair of housings 33, 34 has a diameter smaller than the width of the adhesive strip ta. That is, the adhesive tape piece ta exposed from the outer periphery of the wafer W to the inner diameter of the annular frame f can be tightly sandwiched by the two casings 33, 34.

其次,依照第18圖所示的流程圖說明利用該實施例裝置將黏著帶片ta貼附於晶圓W上的一輪動作。 Next, a one-rotation operation of attaching the adhesive tape piece ta to the wafer W by the apparatus of this embodiment will be described in accordance with the flowchart shown in Fig. 18.

再者,直到將黏著帶片ta貼附於環狀框架f上為止,從步驟S11到步驟S15的處理因和上述實施形態相同故省略,茲就從不同的處理步驟S16到步驟S18的將黏著帶片ta貼附於晶圓W上的動作進行說明。 In addition, until the adhesive tape piece ta is attached to the annular frame f, the processes from step S11 to step S15 are omitted as in the above-described embodiment, and the adhesion from the different processing steps S16 to S18 will be adhered. The operation of attaching the tape ta to the wafer W will be described.

藉由和上述實施例相同的動作,結束利用第1貼附單元15將黏著帶片ta貼附於環狀框架f上,就如第19圖所示,上殼體33下降。隨著此下降,利用上殼體33與下殼體34夾持黏著面在從晶圓W外周到環狀框架f內徑之間露出的黏著帶片ta而構成腔室32(步驟S16)。此時,黏著帶片ta發揮密封材的作用,並且分割上殼體33側與下殼體34側而形成兩個空間。 By the same operation as in the above embodiment, the adhesive tape piece ta is attached to the annular frame f by the first attaching unit 15, and as shown in Fig. 19, the upper casing 33 is lowered. With this decrease, the adhesive case ta which is exposed between the outer periphery of the wafer W and the inner diameter of the annular frame f is sandwiched by the upper case 33 and the lower case 34 to form the chamber 32 (step S16). At this time, the adhesive tape piece ta functions as a sealing material, and the upper casing 33 side and the lower casing 34 side are divided to form two spaces.

位於下殼體34內的晶圓W和黏著帶片ta之間有預定的間隙而接近對向。 The wafer W located in the lower casing 34 and the adhesive tape piece ta have a predetermined gap and are close to the opposite direction.

在對上殼體33與下殼體34經由電磁閥而和真空裝置連通的流路方面,利用未圖示的控制部調整該電磁閥的開關而將兩殼體33、34內減壓。即,調整電磁閥的開度,以使兩殼體33、34內以相同的速度逐漸減壓。 In the flow path that connects the upper case 33 and the lower case 34 to the vacuum device via the electromagnetic valve, the switch of the electromagnetic valve is adjusted by a control unit (not shown) to decompress the inside of the two housings 33 and 34. That is, the opening degree of the solenoid valve is adjusted so that the inside of the two casings 33, 34 is gradually decompressed at the same speed.

將兩殼體33、34內減壓到預定的氣壓,就關閉電磁閥,並且停止真空裝置的動作。 When the pressure inside the two casings 33, 34 is reduced to a predetermined pressure, the solenoid valve is closed and the operation of the vacuum device is stopped.

控制部調整電磁閥的開度而一面使其洩漏,一面將上殼體33內慢慢地提高到預定的氣壓。此時,下殼體34內的氣壓變得低於上殼體33內的氣壓,利用該差壓,如第20圖所示,將黏著帶片ta從其中心逐漸拉入下殼體34內,從接近配置的晶圓W之中心向外周慢慢地地貼附(步驟S17)。 The control unit gradually raises the inside of the upper casing 33 to a predetermined air pressure while adjusting the opening degree of the solenoid valve while leaking. At this time, the air pressure in the lower casing 34 becomes lower than the air pressure in the upper casing 33, and by the differential pressure, as shown in Fig. 20, the adhesive tape piece ta is gradually pulled from the center thereof into the lower casing 34. The patch is slowly attached to the outer periphery from the center of the wafer W disposed close to (step S17).

上殼體33內到達預先設定的氣壓,控制部就調整電磁閥的開度而使下殼體34內的氣壓成為和上殼體33內的氣壓相同。因應此氣壓調整,使晶圓保持部30上升而使環狀框架f的表面與晶圓W的上面成為相同的高度。其後,如第21圖所示,控制部使上殼體33上升而將上殼體33內進行大氣開放,並且使電磁閥成為全開,下殼體34側也進行大氣開放(步驟S18)。 When the inside of the upper casing 33 reaches a predetermined air pressure, the control unit adjusts the opening degree of the electromagnetic valve so that the air pressure in the lower casing 34 becomes the same as the air pressure in the upper casing 33. In response to this air pressure adjustment, the wafer holding portion 30 is raised to bring the surface of the annular frame f to the same height as the upper surface of the wafer W. Then, as shown in Fig. 21, the control unit raises the upper casing 33, opens the atmosphere in the upper casing 33, opens the electromagnetic valve, and opens the atmosphere on the lower casing 34 side (step S18).

在使上殼體33上升的時點,完成將黏著帶片ta貼附於晶圓W之背面上。 When the upper casing 33 is raised, the adhesive tape piece ta is attached to the back surface of the wafer W.

上殼體33回到上方的等待位置,就製成晶圓安裝架MF。拉出貼附平台17而搬出晶圓安裝架MF(步驟S19)。以上,將黏著帶片ta貼附於環狀框架f與晶圓W上的一輪動作結束,以後反覆相同的動作直到達到預定片數為止(步驟S20)。 The upper casing 33 is returned to the upper waiting position to form the wafer mount MF. The attaching platform 17 is pulled out to carry out the wafer mount MF (step S19). As described above, the one-wheel operation in which the adhesive tape piece ta is attached to the ring frame f and the wafer W is completed, and the same operation is repeated until the predetermined number of sheets is reached (step S20).

(2)在上述實施例中,如第22圖所示,也可以具備備置貼附輥24的第1貼附單元15及真空室式貼附單元兩者,任意地選擇利用。 (2) In the above embodiment, as shown in Fig. 22, both the first attaching unit 15 and the vacuum chamber type attaching unit which are provided with the attaching roller 24 may be provided and used arbitrarily.

(3)在上述變形例裝置方面,也可以構成為在腔室內配備加熱器,一面使黏著帶片ta加熱,一面貼附於晶圓W之背面上。 (3) In the apparatus according to the above modification, the heater may be provided in the chamber, and the adhesive tape ta may be heated while being attached to the back surface of the wafer W.

(4)在上述變形例裝置方面,也可以將腔室32構成為環狀框架f也可以一起收納。 (4) In the apparatus of the above modification, the chamber 32 may be configured as an annular frame f or may be housed together.

(5)在上述各實施例裝置中,雖然在半切斷處理後將無用的黏著帶T’在送到帶貼附部5的中途就已剝離,但也可以在帶貼附部5和承載帶ct一起捲取回收。 (5) In the apparatus of each of the above embodiments, the useless adhesive tape T' is peeled off in the middle of the tape attachment portion 5 after the half-cutting process, but the tape attaching portion 5 and the carrier tape may be used. Ct is taken together for recycling.

(6)上述各實施例的黏著帶T為具有在與長度方向正交且前後對向的一對直線狀端邊e1的形狀,但不受該形狀限定。例如,如第23圖及第24圖所示,形成與承載帶之側端邊平行的一對直線形狀端邊e1A。也可以將以圓弧狀端邊e2A連結承載帶ct前後左右的直線狀端邊e1、e1A之各一端的形狀的黏著帶T排列配置於承載帶ct上。 (6) The adhesive tape T of each of the above embodiments has a shape in which a pair of linear end portions e1 orthogonal to the longitudinal direction and facing forward and backward, but is not limited by this shape. For example, as shown in Figs. 23 and 24, a pair of linear end faces e1A parallel to the side end sides of the carrier tape are formed. An adhesive tape T having a shape in which one end of each of the linear end sides e1 and e1A of the front and rear sides of the belt ct is connected to the end surface e2A may be arranged on the carrier tape ct.

再者,在上述實施例裝置中,半切斷成該黏著帶T時,在薄片10上形成有和該黏著帶T相同形狀的切斷刀片9。 Further, in the apparatus of the above embodiment, when the adhesive tape T is half cut, the cutting blade 9 having the same shape as the adhesive tape T is formed on the sheet 10.

藉由該黏著帶T,在配合黏著帶T的寬度沿著長度方向切開寬幅的原料帶而製造複數支黏著帶之捲時,在製造複數個黏著帶T之捲的情況,相較於在寬度方向形成圓弧狀端邊的黏著帶T,可製造更多捲。此外,在原料卷寬度方向的廢棄量也可以調整得較少。 By the adhesive tape T, when a wide strip of raw material is cut along the length of the adhesive tape T to produce a roll of a plurality of adhesive tapes, in the case of manufacturing a plurality of rolls of the adhesive tape T, compared with An adhesive tape T having arc-shaped end edges in the width direction can be used to make more rolls. Further, the amount of waste in the width direction of the raw material roll can be adjusted to be small.

本發明可不脫離其思想或本質而用其他的具體形態實施,因此作為顯示發明的範圍者,應參照所附 加的申請專利範圍,而非以上的說明。 The present invention may be embodied in other specific forms without departing from the spirit and scope of the invention. Add the scope of the patent application, not the above description.

ta‧‧‧黏著帶片 Ta‧‧‧adhesive tape

Claims (5)

一種黏著帶,係貼附於遍及環狀框架與半導體晶圓處,前述黏著帶包含以下構造:將具有對向的直線狀端邊與和直線狀該兩端邊連結的圓弧狀端邊之複數片黏著帶片,使彼此的直線狀端邊接近對向,排列配備於長的承載帶上而構成。 An adhesive tape is attached to the annular frame and the semiconductor wafer, and the adhesive tape comprises the following structure: an arc-shaped end edge having opposite straight end edges and a linear end edge The plurality of sheets are adhered to each other such that the linear end edges of each other are close to each other and are arranged on the long carrier tape. 一種黏著帶貼附方法,係將如申請專利範圍第1項之黏著帶貼附於環狀框架上,前述方法包含以下過程:放出過程,其係從原料卷放出長的承載帶上貼合有長的黏著帶之原料帶;切斷過程,其係以環狀切斷構件將前述黏著帶在承載帶上半切斷成黏著帶片,該切斷構件係在前述原料帶寬度方向的兩側具有圓弧形狀,且在長度方向的前後具有直線形狀;及貼附過程,其係藉由使前述承載帶以邊緣構件折回、移動,一面從承載帶剝離前述黏著帶片,一面在和剝離速度同步相對移動的環狀框架上貼附黏著帶片。 An adhesive tape attaching method, which attaches an adhesive tape according to claim 1 of the patent application to an annular frame, the method comprising the following process: a releasing process, which is attached from a long carrier tape discharged from a raw material roll a raw material tape of a long adhesive tape; the cutting process is to cut the adhesive tape on the upper half of the carrier tape into an adhesive tape piece by an annular cutting member, the cutting member having two sides on the width direction of the raw material tape a circular arc shape having a linear shape in front and rear of the longitudinal direction; and an attaching process which, when the carrier tape is folded back and moved by the edge member, peels off the adhesive tape from the carrier tape while being synchronized with the peeling speed Adhesive strips are attached to the relatively moving annular frame. 如申請專利範圍第2項之黏著帶貼附方法,其中前述切斷構件為具有連接圓弧形狀與直線形狀的環狀切斷刀片之切斷輥。 The adhesive tape attaching method according to claim 2, wherein the cutting member is a cutting roller having an annular cutting blade that connects an arc shape and a linear shape. 一種黏著帶貼附裝置,係將如申請專利範圍第1項之黏著帶貼附於環狀框架上,前述裝置包含以下構造:帶供應部,其係從原料卷送出長的承載帶上貼合有長的黏著帶之原料帶; 帶移動引導機構,其係使從前述帶供應部放出的原料帶沿著預定的帶搬送路徑移動,引導到邊緣構件;帶預切機構,其係利用環狀切斷構件,將黏著帶在承載帶上半切斷成黏著帶片,該切斷構件係在配備於前述帶搬送路徑的黏著帶寬度方向的兩側具有圓弧形狀,且在長度方向的前後具有直線形狀;邊緣構件,其係折回前述承載帶而剝離黏著帶片;保持平台,其係保持前述環狀框架;帶貼附機構,其係一面使前述保持平台與貼附輥和帶移動速度同步而相對移動,一面將利用前述邊緣構件從承載帶剝離的黏著帶片以該貼附輥按壓而貼附於保持平台上的環狀框架上;及承載帶回收部,其係回收已剝離前述黏著帶片的承載帶。 An adhesive tape attaching device for attaching an adhesive tape according to claim 1 of the patent application to an annular frame, the device comprising the following structure: a tape supply portion which is attached to a long carrier tape from a raw material roll a raw material tape with a long adhesive tape; a belt guiding mechanism for moving a raw material strip discharged from the belt supply portion along a predetermined belt conveying path to be guided to an edge member; and a pre-cutting mechanism for using an annular cutting member to carry the adhesive tape on the belt The tape is cut into an adhesive tape piece, and the cutting member has a circular arc shape on both sides in the width direction of the adhesive tape provided in the belt conveying path, and has a linear shape in front and rear in the longitudinal direction; the edge member is folded back. The carrier tape is used to peel off the adhesive tape sheet; the holding platform holds the annular frame; and the tape attaching mechanism moves the aforementioned holding platform in synchronization with the moving speed of the attaching roller and the tape, and the edge is utilized The adhesive tape sheet from which the member is peeled off from the carrier tape is pressed by the attaching roller to be attached to the annular frame on the holding platform; and the carrier tape collecting portion recovers the carrier tape from which the adhesive tape sheet has been peeled off. 如申請專利範圍第4項之黏著帶貼附裝置,其中前述切斷構件為具有連接圓弧形狀與直線形狀的環狀切斷刀片之切斷輥。 The adhesive tape attaching device of claim 4, wherein the cutting member is a cutting roller having an annular cutting blade that connects an arc shape and a linear shape.
TW102123918A 2012-07-09 2013-07-04 Adhesive tape, adhesive tape joining method and adhesive tape joining apparatus TWI614826B (en)

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