TWI489612B - 三維積體電路內連結的製造方法 - Google Patents

三維積體電路內連結的製造方法 Download PDF

Info

Publication number
TWI489612B
TWI489612B TW102114131A TW102114131A TWI489612B TW I489612 B TWI489612 B TW I489612B TW 102114131 A TW102114131 A TW 102114131A TW 102114131 A TW102114131 A TW 102114131A TW I489612 B TWI489612 B TW I489612B
Authority
TW
Taiwan
Prior art keywords
layer
package unit
metal
integrated circuit
carrier substrate
Prior art date
Application number
TW102114131A
Other languages
English (en)
Other versions
TW201349446A (zh
Inventor
Chun Hui Yu
Kuo Chung Yee
Chen Hua Yu
Yeong Jyh Lin
Chia Hsiang Lin
Liang Ju Yen
Lawrence Chiang Sheu
Original Assignee
Taiwan Semiconductor Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiwan Semiconductor Mfg Co Ltd filed Critical Taiwan Semiconductor Mfg Co Ltd
Publication of TW201349446A publication Critical patent/TW201349446A/zh
Application granted granted Critical
Publication of TWI489612B publication Critical patent/TWI489612B/zh

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814Conductive parts
    • H01L21/4846Leads on or in insulating or insulated substrates, e.g. metallisation
    • H01L21/486Via connections through the substrate with or without pins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
    • H01L23/49827Via connections through the substrates, e.g. pins going through the substrate, coaxial cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
    • H01L21/283Deposition of conductive or insulating materials for electrodes conducting electric current
    • H01L21/288Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition
    • H01L21/2885Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition using an external electrical current, i.e. electro-deposition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76898Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics formed through a semiconductor substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • H01L2224/13001Core members of the bump connector
    • H01L2224/13099Material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/16238Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation the bump connector connecting to a bonding area protruding from the surface of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
    • H01L23/49811Additional leads joined to the metallisation on the insulating substrate, e.g. pins, bumps, wires, flat leads
    • H01L23/49816Spherical bumps on the substrate for external connection, e.g. ball grid arrays [BGA]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)

Description

三維積體電路內連結的製造方法
本發明係關於一種三維積體電路的製造方法,更特別關於一種三維積體電路內連結的製造方法。
從積體電路的發明以來,由於各種電子元件(例如電晶體,二極體,電阻器等等)之整合密度連續的提升,使得半導體產業連續快速地成長。對大多數元件而言,整合密度之提升來自於不斷地降低特徵尺寸,以允許更多的元件整合於既定面積之中。由於對具有更小體積電子設備之需求不斷的成長,半導體工業需要更小以及更富有創造性的半導體晶片的封裝技術。
為了解決上述之限制,三維(3D)積體電路被發展出來提供一更有效率地途徑來降低半導體晶片的尺寸。在三維(3D)積體電路中,主動電路(例如邏輯、記憶、處理電路等)係在不同晶圓上製造而成,且每一晶圓切割所得之晶粒係使用拾取及置放技術來加以堆疊至等以及每個晶圓模具使用拾取和放置技術的包裝組件的頂部上堆疊至封裝單元之上。如此一來,可形成三維積體電路增加主動電路的集積密度。總而言之,三維積體電路具有更小尺寸、更高成本效益、更高性能、以及更低功耗等優點。
一般來說,三維積體電路可包含三維積體電路晶片、中介層(interposer)、以及封裝基板。尤其,該三維積體電路晶片經由複數的銲料凸塊以接合至該中介層(interposer)的第一側。銲料凸塊係用來提供該三維積體電路晶片與該中介層(interposer)間的電性連結。此外,該封裝基板係藉由複數的互連凸塊接合至該中介層(interposer)的第二側。互連凸塊(例如銲球)提供該中介層(interposer)與該封裝基板間的電性連結,其中該封裝基板可藉由複數的封裝引線(package leads)來與一印刷電路板達到電性連結。
為降低由熱應力所引起的三維積體電路晶片與封裝基板間的焊料連接故障可能性(potential solder failure),所使用的中介層(interposer)其熱膨脹係數必需與三維積體電路晶片的熱膨脹係數接近。該中介層(interposer)係用來轉接三維積體電路晶片上具有較小間距的小接觸墊與封裝基板上具有較大間距的大接觸墊。此外,該中介層(interposer)可更包含各種不同的電路元件,例如主動元件、被動元件、或主動與被動元件的組合。三維積體電路有許多優點。採用垂直封裝半導體晶片的優點之一係可降低製造成本。此外,三維積體電路另一優點係藉由該互連凸塊可降低寄生損失(parasitic losses)。
本發明一實施例提供一種三維積體電路內連結的製造方法,包含:形成一金屬層於一第一承載基板;將一封裝單元與該金屬層接合,其中該封裝單元的一第一側係與該金屬層接觸,且該封裝單元包含複數貫孔;藉由電化學電鍍製程將 一金屬材料填入該複數貫孔中,其中在該電化學電鍍製程中該金屬層係作為一電極;將一第二承載基板與該封裝單元接合,其中該封裝單元的一第一側係與該第二承載基板接觸;將該第一承載基板由該封裝單元上移除;以及,移除該金屬層露出的部份,以形成一重佈線層於該封裝單元的該第一側。
本發明另一實施例提供一種三維積體電路內連結的製造方法,包含形成一金屬箔層於一第一承載基板之上;將一封裝單元接合至該金屬箔層之上,其中該封裝單元的一第一側係與該金屬箔層接觸,其中該封裝單元包含複數貫孔;以及,對該封裝單元施以一電化學電鍍製程,使得一金屬材料填入該複數貫孔形成複數金屬連線,其中在該電化學電鍍製程中該金屬箔層係作為一電極。
此外,本發明其他實施例提供一種三維積體電路內連結的製造方法,包含:形成一重佈線層於一封裝單元之一第一側,其中形成該重佈線層的方法包含:形成一金屬層於一第一承載基板之上;將一封裝單元形成於該金屬層之上,其中該封裝單元的一第一側係與該金屬層接觸,且該封裝單元包含複數貫孔;以電化學電鍍製程將一金屬材料填入該複數貫孔中,其中在該電化學電鍍製程中該金屬箔層係作為一電極;將一第二承載基板接合至該封裝單元的一第二側;將該第一承載基板由該封裝單元上移除;形成一光阻層於該金屬層之上;圖案化該光阻層;以及,對該金屬層露出部份進行蝕刻,形成該重佈線層於該封裝單元的該第一側;形成一凸塊底層金屬結構於該重佈線層之上;以及,形成一互連凸塊於該凸塊底層金屬 結構之上。
為讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下:
100‧‧‧三維積體電路
102‧‧‧三維積體電路晶片
104‧‧‧封裝層
106‧‧‧封裝單元
108‧‧‧絕緣層
110‧‧‧互連凸塊
112‧‧‧凸塊底層金屬結構
114‧‧‧重佈線層
116‧‧‧貫孔
120‧‧‧銲球
122‧‧‧金屬柱凸塊
124‧‧‧重佈線層
202‧‧‧第一承載基板
204‧‧‧介電層
206‧‧‧銅箔層
208‧‧‧貫孔
502‧‧‧第二承載基板
702‧‧‧圖案化光阻層
704、802‧‧‧開口
第1圖係一剖面結構示意圖,說明本發明一實施例所述之三維積體電路;第2圖係一剖面結構示意圖,說明本發明一實施例所述將一中介層(interposer)配置於一第一承載基板之上;第3圖係一剖面結構示意圖,說明將第2圖所示結構之部份介電層移除;第4圖係一剖面結構示意圖,說明形成導電連結於第2圖所示結構之中介層(interposer)的複數貫孔中;第5圖係一剖面結構示意圖,說明將一第二承載基板接合至第4圖所示結構之中介層(interposer)的第二側之上;第6圖係一剖面結構示意圖,說明將第一承載基板由第5圖所示結構移除;第7圖係一剖面結構示意圖,說明在第6圖所示結構之銅箔層上形成一圖案化光阻層;第8圖係一剖面結構示意圖,說明以該圖案化光阻層作為罩幕來移除第7圖所示結構之部份銅箔層;第9圖係一剖面結構示意圖,說明將第8圖所示結構之圖案化光阻層移除的步驟,得到本發明一實施例所述之三維積體電 路內連結。
較佳實施例的製造與應用將詳細討論如下。然而,本發明提供許多可應用的創新概念,這些創新概念可在各種特定背景中加以體現。所討論之特定實施例僅係用以舉例說明製造與應用本發明之特定方式,並非用以限制本發明之範圍。
本發明將以三維積體電路之特定實施例來作描述。然而,本發明亦可應用在其他的半導體裝置。為讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下:第1圖係一剖面結構示意圖,說明本發明一實施例所述之三維積體電路。該三維積體電路100可包含一三維積體電路晶片102堆疊於該封裝元件106之上。請參照第1圖,該三維積體電路晶片102係經由複數內連結單元(例如包含金屬柱凸塊122、微凸塊120、以及重佈線層(redistribution layer)124)接合至該封裝元件106之第一側。此外,一封裝層104可形成於該封裝單元106之上。尤其,該積體電路102以及該內連結單元(例如微凸塊120、以及重佈線層(redistribution layer)124)係嵌入該封裝層104中。
根據本發明一實施例,該封裝單元106可以是一中介層(interposer)。換言之,該封裝單元106可被視為一中介層(interposer)106)。該中介層(interposer)106之材質可為矽、或是玻璃等。請參照第1圖,該中介層(interposer)106可包含複數 貫孔116嵌入該中介層(interposer)106中。該中介層(interposer)106可更包一第一重佈線層(redistribution layer)124形成於該中介層(interposer)106之第一側。在將該三維積體電路晶片102接合於該中介層(interposer)106之上後,該三維積體電路晶片102之主動電路可藉由該重佈線層(redistribution layer)124、微凸塊120、以及該金屬柱凸塊122耦接至該中介層(interposer)106。一封裝基板(未圖示)可藉由複數互連凸塊110接合至該中介層(interposer)106之第二側。根據本發明一實施例,該互連凸塊110可例如為銲球。請參照第1圖,該重佈線層(redistribution layer)124係與填入其對應貫孔116內之金屬電性連結。此外,填入貫孔116內的金屬導線係藉由一重佈線層(redistribution layer)114以及一凸塊底層金屬結構(under bump metallization structure)112與對應之互連凸塊110達到電性連結。該封裝層104係配置於一絕緣層108內。如此一來,該金屬柱凸塊(metal pillar bump)122、銲球120、重佈線層(redistribution layer)124、填入貫孔116的金屬導線、重佈線層(redistribution layer)114、凸塊底層金屬結構(under bump metallization structure)112、以及該互連凸塊110構成一位於該三維積體電路晶片102之主動電路與該封裝基板(未圖示)間的導電途徑,使得之後可藉由複數封裝引線(package leads)以與一印刷電路板達到電性連結。
第2至9圖係為一系列剖面結構示意圖,用以說明本發明一實施例所述的三維積體電路的製造方法。請參照第2圖,係為一剖面結構示意圖,用以說明本發明一實施例所述將 一中介層(interposer)配置於一第一承載基板之上。該第一承載基板202之材質並無限定,可為玻璃、矽、或陶瓷等。仍請參照第2圖,一金屬層206形成於該第一承載基板202之上。根據本發明一實施例,該金屬層206可為一銅箔層。根據本發明另一實施例,該金屬層206亦可為其他適合的導電材料,例如銅合金、鋁、鎢、銀、或其組合。在此,該金屬層206可視為一銅箔層206。該銅箔層206係配置於該承載基板202之上。詳細地說,該銅箔層206可以藉由一第一黏著層(未圖示)以黏貼的方式配置於該第一承載基板202之上。根據本發明一實施例,該第一黏著層之材質可例如為環氧樹脂。
一介電層204形成於該銅箔層206之上。該介電層204可以是一光阻材料或是一非光阻材料。根據本發明一實施例,該介電層204之材質可為一光阻材料,例如聚苯噁唑(polybenzoxazole,PBO)、化學增幅型光敏環氧樹脂(商品名SU-8)、或薄膜型高分子材料等。
該中介層(interposer)106之材質可為矽、或玻璃。該中介層(interposer)106可具有複數的貫孔208貫穿該中介層(interposer)106。根據本發明一實施例,該中介層(interposer)106可具有一厚度介於50至800μm。該中介層(interposer)106係接合於該第一承載基板202之上。詳細地說,該中介層(interposer)106可以藉由該介電層204以黏貼的方式配置於該銅箔層206之上。
第3圖係一剖面結構示意圖,用以說明將第2圖所示結構之部份介電層移除。該介電層204未被該中介層 (interposer)106所覆蓋的部份可使用任何合適的方法來加以移除,例如化學顯影、雷射剝離、或乾蝕刻。
第4圖係一剖面結構示意圖,用以說明形成導電連結於該中介層(interposer)的複數貫孔中。請參照第4圖,可對該中介層(interposer)施以一電化學電鍍製程,以使得導電材料填入該中介層(interposer)106的複數之貫孔208中,形成複數之導電連結116。該導電材料可以為銅,亦可為任何合適的導電材料,例如銅合金、鋁、鎢、銀、或其組合。在上述電化學電鍍製程中,該銅箔層係作為一電極以促進該電化學電鍍製程。
在傳統矽導通孔(TSV)的製程中,可包含以下步驟:形成一晶種層、電鍍導電材料於該晶種層之上、施以一化學機械研磨製程以及一磨化製程以露出導電連結。本發明第4圖所述之導電連結的形成方式與傳統矽導通孔(TSV)的製程相比之下,不需要額外形成一晶種層。取而代之的,係對該銅箔層206進行一由下往上的電化學電鍍製程。本發明所述由該銅箔層206之優點之一係該下往上的電化學電鍍製程可避免製程缺陷(defect)例如空洞形成於該導電連結中。若空洞形成於導電連結中會使得該三維積體電路的信賴性(reliability)降低。此外,對該銅箔層進行以由下往上的電化學電鍍製程可不需要形成晶種層,如此一來可降低製程成本以及改善製程效率。此外,該由下往上的電化學電鍍製程可提供額外的好處,例如不會被貫孔側壁表面粗糙度所影響、以及較不會受貫孔高寬比的限制。
第5圖係一剖面結構示意圖,用以說明將一第二承 載基板502接合至第4圖所示結構之該中介層(interposer)的第二側之上。所使用的第二承載基板502可與該第一承載基板202相同,故在此不再贅述。一第二黏著層(未圖示)可用來將該第二承載基板502黏貼至該中介層(interposer)106之上。根據本發明一實施例,該第二黏著層之材質可例如環氧樹脂。
第6圖係一剖面結構示意圖,用以說明將第一承載基板由第5圖所示結構移除。根據本發明一實施例,該第一承載基板202可由該中介層(interposer)106之上分離。換言之,一分離製程(detaching processes)可被用來施於該中介層(interposer)106以移除該第一承載基板202。舉例來說,該分離製程(detaching processes)可例如為使用一化學溶劑或是紫外線曝光來移除該第一黏著層。
第7圖係一剖面結構示意圖,用以說明在第6圖所示結構之銅箔層上形成一圖案化光阻層。將一圖案化光阻層702形成於該銅箔層206之上。該光阻層702之材質可包含化學增幅型光敏環氧樹脂(商品名SU-8)、或薄膜型高分子材料等。該圖案化光阻層702具有複數之開口704形成於其中。該圖案化光阻層702可例如以一微影蝕刻製程來加以形成。
第8圖係一剖面結構示意圖,用以說明以該圖案化光阻層作為罩幕來移除第7圖所示結構之部份銅箔層,得到開口802。根據本發明一實施例,以該圖案化光阻層702作為罩幕來移除銅箔層206的方法可例如為濕蝕刻、或乾蝕刻。因此,露出的銅箔層206(即未被該圖案化光阻層702所覆蓋銅箔層206)在此步驟中被移除,得到一重佈線層(redistribution layer)114。
第9圖係一剖面結構示意圖,用以說明將第8圖所示結構之圖案化光阻層移除的步驟。移除該圖案化光阻層702的方法不無限制,可為習知之任何合適的光阻剝除製程,例如化學溶劑清洗法、電漿灰化法、或乾式剝離法等。值得說明的是,雖然第9圖繪示該中介層(interposer)106僅具有一單層的重佈線層(redistribution layer)114,不過本發明並不限定該中介層上重佈線層的層數。根據本發明其他實施例,該中介層(interposer)106上亦可具有多層的重佈線層(redistribution layer)。本發明所述三維積體電路的製造方法的優點之一可藉由對銅箔層施以一蝕刻製程,得到一重佈線層(redistribution layer),如此一來不需要額外形成一晶種層及額外的電化學電鍍製程,因此降低製程成本以及改善製程效率。
前述已揭露了本發明數個具體實施方式的特徵,使此領域中具有通常技藝者得更加瞭解本發明細節的描述。此領域中具有通常技藝者應能完全明白且能使用所揭露之技術特徵,做為設計或改良其他製程和結構的基礎,以實現和達成在此所介紹實施態樣之相同的目的和優點。此領域中具有通常技藝者應也能瞭解這些對應的說明,並沒有偏離本發明所揭露之精神和範圍,且可在不偏離本發明所揭露之精神和範圍下進行各種改變、替換及修改。
100‧‧‧三維積體電路
102‧‧‧三維積體電路晶片
104‧‧‧封裝層
106‧‧‧封裝單元
108‧‧‧絕緣層
110‧‧‧互連凸塊
112‧‧‧凸塊底層金屬結構
114‧‧‧重佈線層
116‧‧‧貫孔
120‧‧‧銲球
122‧‧‧金屬柱凸塊
124‧‧‧重佈線層

Claims (10)

  1. 一種三維積體電路內連結的製造方法,包含:形成一金屬層於一第一承載基板;將一封裝單元與該金屬層接合,其中該封裝單元的一第一側係與該金屬層接觸,且該封裝單元包含複數貫孔;藉由電化學電鍍製程將一金屬材料填入該複數貫孔中,其中在該電化學電鍍製程中該金屬層係作為一電極;將一第二承載基板與該封裝單元接合,其中該封裝單元的一第一側係與該第二承載基板接觸;將該第一承載基板由該封裝單元上移除;以及移除該金屬層露出的部份,以形成一重佈線層於該封裝單元的該第一側。
  2. 如申請專利範圍第1項所述之三維積體電路內連結的製造方法,更包含:形成一第一黏著層於該第一承載基板之上;以及將該金屬層接合至該第一黏著層之上。
  3. 如申請專利範圍第1項所述之三維積體電路內連結的製造方法,更包含:形成一介電層於該金屬層之上;以及將該封裝單元接合至該介電層之上。
  4. 如申請專利範圍第3項所述之三維積體電路內連結的製造方法,更包含:移除該介電層露出的部份。
  5. 如申請專利範圍第1項所述之三維積體電路內連結的製造 方法,更包含:形成一高分子黏著層於該金屬層之上;以及圖形化該高分子黏著層。
  6. 一種三維積體電路內連結的製造方法,包含:形成一金屬箔層於一第一承載基板之上;將一封裝單元接合至該金屬箔層之上,其中該封裝單元的一第一側係與該金屬箔層接觸,其中該封裝單元包含複數貫孔;以及對該封裝單元施以一電化學電鍍製程,使得一金屬材料填入該複數貫孔形成複數金屬連線,其中在該電化學電鍍製程中該金屬箔層係作為一電極。
  7. 如申請專利範圍第6項所述之三維積體電路內連結的製造方法,更包含:將該封裝單元接合至一第二承載基板,其中該封裝單元的一第二側係與該第二承載基板接觸;以及將該第一承載基板由該封裝單元上移除。
  8. 如申請專利範圍第6項所述之三維積體電路內連結的製造方法,更包含:形成一光阻層於該金屬層之上;圖案化該光阻層;以該圖案化光阻層作為蝕刻罩幕對該金屬箔層進行蝕刻,形成一重佈線層;以及利用一光阻剝除製程移除該圖案化光阻層。
  9. 一種三維積體電路內連結的製造方法,包含: 形成一重佈線層於一封裝單元之一第一側,其中形成該重佈線層的方法包含:形成一金屬層於一第一承載基板之上;將一封裝單元形成於該金屬層之上,其中該封裝單元的一第一側係與該金屬層接觸,且該封裝單元包含複數貫孔;以電化學電鍍製程將一金屬材料填入該複數貫孔中,其中在該電化學電鍍製程中該金屬箔層係作為一電極;將一第二承載基板接合至該封裝單元的一第二側;將該第一承載基板由該封裝單元上移除;形成一光阻層於該金屬層之上;圖案化該光阻層;以及,對該金屬層露出部份進行蝕刻,形成該重佈線層於該封裝單元的該第一側;形成一凸塊底層金屬結構於該重佈線層之上;以及形成一互連凸塊於該凸塊底層金屬結構之上。
  10. 如申請專利範圍第9項所述之三維積體電路內連結的製造方法,更包含:形成一第二重佈線層形成於該封裝單元之該第二側;經由該互連凸塊將一半導體晶片接合至該封裝單元之該第二側;以及形成一封裝層 於該封裝單元之上。
TW102114131A 2012-05-25 2013-04-22 三維積體電路內連結的製造方法 TWI489612B (zh)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US13/481,517 US9583365B2 (en) 2012-05-25 2012-05-25 Method of forming interconnects for three dimensional integrated circuit

Publications (2)

Publication Number Publication Date
TW201349446A TW201349446A (zh) 2013-12-01
TWI489612B true TWI489612B (zh) 2015-06-21

Family

ID=49546967

Family Applications (1)

Application Number Title Priority Date Filing Date
TW102114131A TWI489612B (zh) 2012-05-25 2013-04-22 三維積體電路內連結的製造方法

Country Status (3)

Country Link
US (1) US9583365B2 (zh)
DE (1) DE102012106892B4 (zh)
TW (1) TWI489612B (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI685062B (zh) * 2017-03-17 2020-02-11 東芝記憶體股份有限公司 半導體裝置及其製造方法
US12004295B2 (en) 2020-12-03 2024-06-04 Corning Incorporated Articles including metallized vias

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9488779B2 (en) * 2013-11-11 2016-11-08 Taiwan Semiconductor Manufacturing Company, Ltd. Apparatus and method of forming laser chip package with waveguide for light coupling
TWI514490B (zh) * 2014-01-15 2015-12-21 矽品精密工業股份有限公司 半導體封裝件及其製法
TWI566305B (zh) * 2014-10-29 2017-01-11 巨擘科技股份有限公司 製造三維積體電路的方法
WO2016073658A1 (en) * 2014-11-05 2016-05-12 Corning Incorporated Bottom-up electrolytic via plating method
US10917966B2 (en) 2018-01-29 2021-02-09 Corning Incorporated Articles including metallized vias
US20230307320A1 (en) * 2022-03-25 2023-09-28 Applied Materials, Inc. Single side via fill process for through-vias
CN114914196B (zh) * 2022-07-19 2022-10-11 武汉大学 基于芯粒概念的局部中介层2.5d扇出封装结构及工艺

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050161833A1 (en) * 2004-01-20 2005-07-28 Shinko Electric Industries Co., Ltd. Semiconductor device and method of manufacturing the same
US20060060981A1 (en) * 2000-06-27 2006-03-23 Infineon Technologies Ag Production methods for a leadframe and electronic devices
US20090280602A1 (en) * 2008-05-12 2009-11-12 Texas Instruments Incorporated Double wafer carrier process for creating integrated circuit die with through-silicon vias and micro-electro-mechanical systems protected by a hermetic cavity created at the wafer level
US20100159643A1 (en) * 2008-12-19 2010-06-24 Texas Instruments Incorporated Bonding ic die to tsv wafers
US20110115082A1 (en) * 2009-11-16 2011-05-19 International Business Machines Corporation Configurable interposer
US20110183464A1 (en) * 2010-01-26 2011-07-28 Texas Instruments Incorporated Dual carrier for joining ic die or wafers to tsv wafers

Family Cites Families (75)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3616195A (en) * 1968-12-26 1971-10-26 Richardson Co Printed circuit board having metal layer bonded to hydrocarbon base and method of making it
US4811082A (en) 1986-11-12 1989-03-07 International Business Machines Corporation High performance integrated circuit packaging structure
US4990462A (en) 1989-04-12 1991-02-05 Advanced Micro Devices, Inc. Method for coplanar integration of semiconductor ic devices
US5075253A (en) 1989-04-12 1991-12-24 Advanced Micro Devices, Inc. Method of coplanar integration of semiconductor IC devices
JPH05211239A (ja) 1991-09-12 1993-08-20 Texas Instr Inc <Ti> 集積回路相互接続構造とそれを形成する方法
DE4314907C1 (de) 1993-05-05 1994-08-25 Siemens Ag Verfahren zur Herstellung von vertikal miteinander elektrisch leitend kontaktierten Halbleiterbauelementen
US5391917A (en) 1993-05-10 1995-02-21 International Business Machines Corporation Multiprocessor module packaging
US5380681A (en) 1994-03-21 1995-01-10 United Microelectronics Corporation Three-dimensional multichip package and methods of fabricating
US6002177A (en) 1995-12-27 1999-12-14 International Business Machines Corporation High density integrated circuit packaging with chip stacking and via interconnections
EP2270845A3 (en) 1996-10-29 2013-04-03 Invensas Corporation Integrated circuits and methods for their fabrication
US6882030B2 (en) 1996-10-29 2005-04-19 Tru-Si Technologies, Inc. Integrated circuit structures with a conductor formed in a through hole in a semiconductor substrate and protruding from a surface of the substrate
US6037822A (en) 1997-09-30 2000-03-14 Intel Corporation Method and apparatus for distributing a clock on the silicon backside of an integrated circuit
US5998292A (en) 1997-11-12 1999-12-07 International Business Machines Corporation Method for making three dimensional circuit integration
US6213376B1 (en) 1998-06-17 2001-04-10 International Business Machines Corp. Stacked chip process carrier
US6281042B1 (en) 1998-08-31 2001-08-28 Micron Technology, Inc. Structure and method for a high performance electronic packaging assembly
US6271059B1 (en) 1999-01-04 2001-08-07 International Business Machines Corporation Chip interconnection structure using stub terminals
US6461895B1 (en) 1999-01-05 2002-10-08 Intel Corporation Process for making active interposer for high performance packaging applications
US6229216B1 (en) 1999-01-11 2001-05-08 Intel Corporation Silicon interposer and multi-chip-module (MCM) with through substrate vias
JP3532788B2 (ja) 1999-04-13 2004-05-31 唯知 須賀 半導体装置及びその製造方法
US6429509B1 (en) * 1999-05-03 2002-08-06 United Microelectronics Corporation Integrated circuit with improved interconnect structure and process for making same
US6243272B1 (en) 1999-06-18 2001-06-05 Intel Corporation Method and apparatus for interconnecting multiple devices on a circuit board
US6322903B1 (en) 1999-12-06 2001-11-27 Tru-Si Technologies, Inc. Package of integrated circuits and vertical integration
US6444576B1 (en) 2000-06-16 2002-09-03 Chartered Semiconductor Manufacturing, Ltd. Three dimensional IC package module
US6355501B1 (en) 2000-09-21 2002-03-12 International Business Machines Corporation Three-dimensional chip stacking assembly
KR100364635B1 (ko) 2001-02-09 2002-12-16 삼성전자 주식회사 칩-레벨에 형성된 칩 선택용 패드를 포함하는 칩-레벨3차원 멀티-칩 패키지 및 그 제조 방법
KR100394808B1 (ko) 2001-07-19 2003-08-14 삼성전자주식회사 웨이퍼 레벨 적층 칩 패키지 및 그 제조 방법
KR100435813B1 (ko) 2001-12-06 2004-06-12 삼성전자주식회사 금속 바를 이용하는 멀티 칩 패키지와 그 제조 방법
US6599778B2 (en) 2001-12-19 2003-07-29 International Business Machines Corporation Chip and wafer integration process using vertical connections
DE10200399B4 (de) 2002-01-08 2008-03-27 Advanced Micro Devices, Inc., Sunnyvale Verfahren zur Erzeugung einer dreidimensional integrierten Halbleitervorrichtung und dreidimensional integrierte Halbleitervorrichtung
WO2003063242A1 (en) 2002-01-16 2003-07-31 Alfred E. Mann Foundation For Scientific Research Space-saving packaging of electronic circuits
US6887769B2 (en) 2002-02-06 2005-05-03 Intel Corporation Dielectric recess for wafer-to-wafer and die-to-die metal bonding and method of fabricating the same
US6975016B2 (en) 2002-02-06 2005-12-13 Intel Corporation Wafer bonding using a flexible bladder press and thinned wafers for three-dimensional (3D) wafer-to-wafer vertical stack integration, and application thereof
US6661085B2 (en) 2002-02-06 2003-12-09 Intel Corporation Barrier structure against corrosion and contamination in three-dimensional (3-D) wafer-to-wafer vertical stack
US6762076B2 (en) 2002-02-20 2004-07-13 Intel Corporation Process of vertically stacking multiple wafers supporting different active integrated circuit (IC) devices
US6600222B1 (en) 2002-07-17 2003-07-29 Intel Corporation Stacked microelectronic packages
US6800930B2 (en) 2002-07-31 2004-10-05 Micron Technology, Inc. Semiconductor dice having back side redistribution layer accessed using through-silicon vias, and assemblies
US7030481B2 (en) 2002-12-09 2006-04-18 Internation Business Machines Corporation High density chip carrier with integrated passive devices
US6790748B2 (en) 2002-12-19 2004-09-14 Intel Corporation Thinning techniques for wafer-to-wafer vertical stacks
US6908565B2 (en) 2002-12-24 2005-06-21 Intel Corporation Etch thinning techniques for wafer-to-wafer vertical stacks
US6841883B1 (en) * 2003-03-31 2005-01-11 Micron Technology, Inc. Multi-dice chip scale semiconductor components and wafer level methods of fabrication
US6924551B2 (en) 2003-05-28 2005-08-02 Intel Corporation Through silicon via, folded flex microelectronic package
US6946384B2 (en) 2003-06-06 2005-09-20 Intel Corporation Stacked device underfill and a method of fabrication
US7320928B2 (en) 2003-06-20 2008-01-22 Intel Corporation Method of forming a stacked device filler
US7111149B2 (en) 2003-07-07 2006-09-19 Intel Corporation Method and apparatus for generating a device ID for stacked devices
KR100537892B1 (ko) 2003-08-26 2005-12-21 삼성전자주식회사 칩 스택 패키지와 그 제조 방법
US7345350B2 (en) 2003-09-23 2008-03-18 Micron Technology, Inc. Process and integration scheme for fabricating conductive components, through-vias and semiconductor components including conductive through-wafer vias
TWI251313B (en) 2003-09-26 2006-03-11 Seiko Epson Corp Intermediate chip module, semiconductor device, circuit board, and electronic device
US7335972B2 (en) 2003-11-13 2008-02-26 Sandia Corporation Heterogeneously integrated microsystem-on-a-chip
KR100621992B1 (ko) 2003-11-19 2006-09-13 삼성전자주식회사 이종 소자들의 웨이퍼 레벨 적층 구조와 방법 및 이를이용한 시스템-인-패키지
US7060601B2 (en) 2003-12-17 2006-06-13 Tru-Si Technologies, Inc. Packaging substrates for integrated circuits and soldering methods
US7049170B2 (en) 2003-12-17 2006-05-23 Tru-Si Technologies, Inc. Integrated circuits and packaging substrates with cavities, and attachment methods including insertion of protruding contact pads into cavities
JP4467318B2 (ja) 2004-01-28 2010-05-26 Necエレクトロニクス株式会社 半導体装置、マルチチップ半導体装置用チップのアライメント方法およびマルチチップ半導体装置用チップの製造方法
KR100570514B1 (ko) 2004-06-18 2006-04-13 삼성전자주식회사 웨이퍼 레벨 칩 스택 패키지 제조 방법
KR100618837B1 (ko) 2004-06-22 2006-09-01 삼성전자주식회사 웨이퍼 레벨 패키지를 위한 얇은 웨이퍼들의 스택을형성하는 방법
US7307005B2 (en) 2004-06-30 2007-12-11 Intel Corporation Wafer bonding with highly compliant plate having filler material enclosed hollow core
SG119230A1 (en) * 2004-07-29 2006-02-28 Micron Technology Inc Interposer including at least one passive element at least partially defined by a recess formed therein method of manufacture system including same and wafer-scale interposer
US7087538B2 (en) 2004-08-16 2006-08-08 Intel Corporation Method to fill the gap between coupled wafers
US7262495B2 (en) 2004-10-07 2007-08-28 Hewlett-Packard Development Company, L.P. 3D interconnect with protruding contacts
US7317256B2 (en) 2005-06-01 2008-01-08 Intel Corporation Electronic packaging including die with through silicon via
US7557597B2 (en) 2005-06-03 2009-07-07 International Business Machines Corporation Stacked chip security
US7297574B2 (en) 2005-06-17 2007-11-20 Infineon Technologies Ag Multi-chip device and method for producing a multi-chip device
US7402515B2 (en) 2005-06-28 2008-07-22 Intel Corporation Method of forming through-silicon vias with stress buffer collars and resulting devices
JP4716819B2 (ja) * 2005-08-22 2011-07-06 新光電気工業株式会社 インターポーザの製造方法
JP5103724B2 (ja) * 2005-09-30 2012-12-19 富士通株式会社 インターポーザの製造方法
US7432592B2 (en) 2005-10-13 2008-10-07 Intel Corporation Integrated micro-channels for 3D through silicon architectures
US7528494B2 (en) 2005-11-03 2009-05-05 International Business Machines Corporation Accessible chip stack and process of manufacturing thereof
US7850836B2 (en) * 2005-11-09 2010-12-14 Nanyang Technological University Method of electro-depositing a conductive material in at least one through-hole via of a semiconductor substrate
US7410884B2 (en) 2005-11-21 2008-08-12 Intel Corporation 3D integrated circuits using thick metal for backside connections and offset bumps
US7402442B2 (en) 2005-12-21 2008-07-22 International Business Machines Corporation Physically highly secure multi-chip assembly
US7279795B2 (en) 2005-12-29 2007-10-09 Intel Corporation Stacked die semiconductor package
JP5003082B2 (ja) * 2006-09-26 2012-08-15 富士通株式会社 インターポーザ及びその製造方法
US7576435B2 (en) 2007-04-27 2009-08-18 Taiwan Semiconductor Manufacturing Company, Ltd. Low-cost and ultra-fine integrated circuit packaging technique
DE102007022959B4 (de) 2007-05-16 2012-04-19 Infineon Technologies Ag Verfahren zur Herstellung von Halbleitervorrichtungen
KR101213175B1 (ko) 2007-08-20 2012-12-18 삼성전자주식회사 로직 칩에 층층이 쌓인 메모리장치들을 구비하는반도체패키지
TWM397597U (en) * 2010-04-15 2011-02-01 Di-Quan Hu Package structure of integrated circuit

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060060981A1 (en) * 2000-06-27 2006-03-23 Infineon Technologies Ag Production methods for a leadframe and electronic devices
US20050161833A1 (en) * 2004-01-20 2005-07-28 Shinko Electric Industries Co., Ltd. Semiconductor device and method of manufacturing the same
US20090280602A1 (en) * 2008-05-12 2009-11-12 Texas Instruments Incorporated Double wafer carrier process for creating integrated circuit die with through-silicon vias and micro-electro-mechanical systems protected by a hermetic cavity created at the wafer level
US20100159643A1 (en) * 2008-12-19 2010-06-24 Texas Instruments Incorporated Bonding ic die to tsv wafers
US20110115082A1 (en) * 2009-11-16 2011-05-19 International Business Machines Corporation Configurable interposer
US20110183464A1 (en) * 2010-01-26 2011-07-28 Texas Instruments Incorporated Dual carrier for joining ic die or wafers to tsv wafers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI685062B (zh) * 2017-03-17 2020-02-11 東芝記憶體股份有限公司 半導體裝置及其製造方法
US12004295B2 (en) 2020-12-03 2024-06-04 Corning Incorporated Articles including metallized vias

Also Published As

Publication number Publication date
DE102012106892A1 (de) 2013-11-28
US20130313121A1 (en) 2013-11-28
DE102012106892B4 (de) 2021-03-11
US9583365B2 (en) 2017-02-28
TW201349446A (zh) 2013-12-01

Similar Documents

Publication Publication Date Title
TWI489612B (zh) 三維積體電路內連結的製造方法
TWI683378B (zh) 半導體封裝及其製造方法
TWI721233B (zh) 封裝結構及其形成方法
TWI501327B (zh) 三維積體電路及其製造方法
US9768145B2 (en) Methods of forming multi-die package structures including redistribution layers
TWI467668B (zh) 封裝的半導體裝置、用於半導體裝置的封裝體及半導體裝置封裝方法
TWI408795B (zh) Semiconductor device and manufacturing method thereof
TWI613740B (zh) 具有較高密度之積體電路封裝結構以及方法
TWI649845B (zh) 半導體封裝結構及其製造方法
TWI437679B (zh) 半導體裝置及其製造方法
US8766456B2 (en) Method of fabricating a semiconductor package
TW201804589A (zh) 封裝結構及其形成方法
TW201701432A (zh) 具有高佈線密度補片的半導體封裝
TW201924014A (zh) 半導體封裝及其形成方法
TW202046457A (zh) 封裝體及其形成方法
TWI606570B (zh) 積體電路結構及形成方法
TW201631701A (zh) 以聚合物部件爲主的互連體
CN111508934A (zh) 集成扇出型装置、三维集成电路系统及其制作方法
KR20220085756A (ko) 반도체 디바이스 및 제조 방법
US9373564B2 (en) Semiconductor device, manufacturing method and stacking structure thereof
TWI792346B (zh) 半導體裝置及其製造方法
TWI775443B (zh) 半導體封裝及其形成方法
TW201640976A (zh) 堆疊電子裝置及其製造方法
US9842827B2 (en) Wafer level system in package (SiP) using a reconstituted wafer and method of making
KR101803605B1 (ko) 패키지화된 반도체 디바이스 및 그 패키징 방법