TWI324818B - A microelectronic assembly having thermoelectric elements to cool a die and a method of making the same - Google Patents

A microelectronic assembly having thermoelectric elements to cool a die and a method of making the same Download PDF

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Publication number
TWI324818B
TWI324818B TW94102919A TW94102919A TWI324818B TW I324818 B TWI324818 B TW I324818B TW 94102919 A TW94102919 A TW 94102919A TW 94102919 A TW94102919 A TW 94102919A TW I324818 B TWI324818 B TW I324818B
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Taiwan
Prior art keywords
conductive members
support substrate
thermoelectric
microelectronic
electrically conductive
Prior art date
Application number
TW94102919A
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English (en)
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TW200529398A (en
Inventor
Shriram Ramanathan
Gregory Chrysler
Steven Towle
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Intel Corp
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Application filed by Intel Corp filed Critical Intel Corp
Publication of TW200529398A publication Critical patent/TW200529398A/zh
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Publication of TWI324818B publication Critical patent/TWI324818B/zh

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    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
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    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814Conductive parts
    • H01L21/4871Bases, plates or heatsinks
    • H01L21/4882Assembly of heatsink parts
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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

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1324818 * - (1) 九、發明說明 【發明所屬之技術領域】 ' 本發明大體上係有關於一種微電子組件其具有一微電 ' 子晶粒,及更特定地係有關於被用來冷卻此一組件之一微 電子晶粒的系統。 【先前技術】 • 因爲半導體元件,像是處理器及處理元件,以愈來愈 快的資料率及頻率來運作,它們通常會消耗掉更大的電流 及產生更多的熱。爲了可靠度的原因將這些元件的運作保 持在特定的溫度範圍內是所需要的。傳統的熱傳遞機制將 這些元件的運作限制在低功率等級,低資料率,及/或低 運作頻率。傳統的熱傳遞機制由於尺寸及位置的限制以及 熱極限的關係而對熱傳遞容量多所侷限。 1J 式 方 施 實 及 容 內 明 發 一種微電子組件被提供,其具有形成在一晶粒上的熱 電元件’用來在電流流經熱電元件時將熱從該晶粒上帶走 。在一實施例中,該等熱電元件被集成在該晶粒的一主動 側上的互連線線元件之間。在另一實施例中,該等熱電元 件是位在晶粒的背側上且電氣地連接至位在該晶粒的前側 的一載具基材上。在另一實施例中,該等熱電元件是被形 成在一輔助基材上且被轉移到該晶粒上。 第1圖顯不晶圓10中經過部分處理用以依據本發明 -5- (5) 1324818 別的封裝接腳62接觸。 包括晶粒10A及封裝基板60在內之整個微電子組件 • 70然後被插入到一爐子內用以將該導電的互連線元件54 ' 再流焊(reflow)。該等導電的互連線元件54被軟化及被熔 化,接著被冷卻及再次固化。每一導電的互連線元件54 然後被裝附到一各別的封裝接腳62上,藉以將該晶粒 10A固定到該封裝基板60上且電氣地將該晶粒10A及該 φ 封裝基板60互連在一起。 在使用時,電力經由該封裝基板60,經由一封裝接腳 62 A而被提供到該熱電元件3 0。電流流向該晶粒,經過該 η型摻雜的半導體物質44。將被熱電領域的人瞭解的是, 流經該η型摻雜的半導體物質44的電流會造成熱被朝一 方向被抽離,該方向與電流的流動方向相反。因此,熱在 —從該電熱元件30朝向該封裝基板60的方向上被抽離的 。流經電熱元件30的電流被分叉。該電流的一部分提供 φ 電力到某些積體電路元件1 8,而某些電流則流經該電力接 點墊24Ρ,然後經過熱電元件40到達封裝機腳62Β。流經 該Ρ型摻雜的半導體物質34的電流會造成熱從一電流流 動方向上被抽離。流經該Ρ型摻雜的半導體物質34的電 流從積體電路14流離開,因此將熱熱帶離積體電路〗4。 在另一實施例中,提供電力到熱電元件的電力接點墊 可與提供電力至電路之電力接點墊分開來。這可對於熱電 單元有分開來的控制。此一架構在必需保持電壓被提供到 電路上,但不讓該電壓被提供至該熱電模組之電力的影響 -9- (7) 1324818 ,散熱器80包括一底座及複數片從該底步伸出的散熱鰭 片’熱可從該等鰭片被對流至周圍環境中。 ' 打線結合的電線84被提供,電流經過該電線84可被 提供至熱電元件76或從熱電元件76離開。每—條打線結 合的電線84都具有一連接至位在該晶粒74的上表面上的 一個墊’該墊被連接至該等熱電元件76中的第一個該熱 電元件76。該打線結合的電線84的另一相對端則被結合 φ 到該封裝基板72的一封裝接腳上。該電流從該封裝接腳 流經該打線結合的電線84及接點,經過該第一熱電元件 7 6。該電流然後可流經偶數的熱電元件7 6,然後回轉流經 另一打線結合的電線84到達封裝基板72。 第6圖顯示依據本發明的另一實施例之微電子組件86 。該微電子組件8 6與第5圖的微電子組件7 0相同且相同 的標號代表相同的構件。主要的不同處在於,微電子組件 86包括一晶粒88其比第5圖的晶粒薄許多。短的插塞90 φ 被形成穿過該晶粒88。一些熱電元件76與各自的插塞90 及各自之導電的互連線元件82對齊。電流可透過各自之 導電的互連線元件82及各自的插塞90而被提供各自的熱 電元件76。電流然後可流經偶數的熱電元件76並經由另 ' 一插塞90及與其彼此對齊之另一導電的互連線元件82回 轉。 第7至8圖顯示微電子組件的製造,其中熱電元件是 被製造在一分離的基材上,然後被移轉到在晶圓等級的積 體電路上。該結合的晶圓然後被分切成單獨的一片一片° -11 - (8) 1324818 特別参照第7圖,一晶圓94.被提供,其具有一晶圓 基材96,被形成在該晶圓基材96上的積體電路98,及形 • 成在該積體電路98上的墊子1〇〇。第7圖亦顯示出一移轉 • 基材1〇2其具有熱電元件104形成於其上,其形成方式與 第3圖的熱電元件3 0類似。第7圖亦顯示間隔物1 〇6形 式的互連線結構。該等熱電元件104及間隔物106具有導 電的互連線元件108形成於其上。 φ 如第7圖所示’每一導電的互連線元件1〇8都與各自 的接點墊1〇〇相接觸。該等導電的互連線元件108然後藉 由一熱再回焊處理而被裝附到接點墊100上。一組合的晶 圓1 10被提供,其包括該晶圓基材96及102。 現參照第9圖。第8圖的組合晶圓11〇被分切成分離 的—片一片的晶圓片112。晶圓96然後被分離成一片一片 的晶圓片96A及96B’及晶圓1〇2然後被分離成一片一片 的晶圓片102A及102B。晶圓片112都相同且每一片都包 φ 括一各自的積體電路98。金屬被提供在晶圓片102A及 102B的上層。該等晶圓片被安放到支撐基材上且被打線 結合到支撐基材上。或者,晶圓片102A及102B可被變薄 且在晶圓片102A及102B上的介層孔可將該金屬電氣地連 接至該支撐基材。 —整合的熱散布器114然後可被安裝到一晶圓片96A 的晶圓基材部分的背側上,即,與積體電路9 8相反的一 側上’且一散熱器116可緊靠著該熱散布器114被安裝。 第10圖顯示一微電子組件120的構件,該微電子組 -12 - (10) 1324818 且是在會造成對於晶粒122的微電子電路危害之處理條件 下被製造的。然而,藉由首先將熱電元件1 製造在分離 • 的熱散布器124上,然後將熱電元件130放在晶粒122上 - ,如此即可避免掉對晶粒1 22的危害。 第11圖顯示一依據本發明的另一實施例的微電子組 件140,其包括一封裝基板142,一晶粒144,一導熱的金 屬熱散布器145,一銅金屬層146’ 一熱電模組M8,及一 φ 熱介面物質150。 晶粒144具有一形成在一支撐基材的前側上的微電子 電路。晶粒144典型地被變薄至一小於100微米的厚度。 互連線元件1 5 1被形成在晶粒1 44的前側上,且被用來將 晶粒144電氣地及結構地連接至封裝基板142。因此,晶 粒144與封裝基板142與參照第5圖說明之晶粒74及封 裝基板72類似。 金屬層146被電鍍到晶粒144的支撐基材的背側上。 φ 該金屬層146上被形成一開口,且熱電模組148被製造在 該開口內。 在使用時,介於熱電模組1 48與晶粒1 44之間的金屬 層146作用是將來自晶粒144之微電子電路所產生的熱點 的熱散佈開來。第12圖顯示多於一個的熱點152A及 152B會被形成在晶粒144的一區域上。一各自的熱電模 組148A及148B被製造在各自的熱點152A及152B上。 熱電模組148A及148B與熱點152A及152B比較起來是 相對較大’使得它們可移走相對大的熱量。儘管熱電模組 -14- _ (11) Ϊ324818 148A及148B與熱點152A及152B比較起來的尺寸是如此 ,但熱電模組148A及148B的外區域仍能將熱從熱電 * 152A及152B處移走,因爲來自熱電的熱當其流過介於各 • 自的熱電模組148A或148B與各自的熱點152之間的矽及 該部分的金屬層(第11圖中的146)時會橫向地散佈。 一電源線154被連接至該熱電模組148用以提供電力 至該電熱模組。在此實施例中,一開口 156被形成穿過該 φ 熱散布器145,且該電源線154延伸穿過該開口 156。 雖然某些舉例性的實施例已被描述且被示於附圖中, 但應被瞭解的是,這些實施例只是示範性的且不是本發明 的限制,本發明並不侷限於所示所描述的特定結構及安排 ,因爲熟習此技藝者可做出不同的修改。 【圖式簡單說明】 本發明以參照附圖中所示之例子方式來加以說明,其 φ 中: 第1圖爲一晶圓基材的一部分的剖面圖,該晶圓基材 依據本發明的一實施例被部分地處理用以製造一微電子組 件; 第2圖爲一與第1圖類似的圖式,其顯示一開口被蝕 ' 刻在該經過部分處理之晶圓基材的一介電層上及一熱電元 件被形成在該開口內之後的情形; 第3圖爲一與第1圖類似的圖式,其顯示在另一熱電 元件之後,有一相反的摻雜導電性種類及在第2圖中形成 -15- (12) 1324818 的該熱電元件被形成,以及該經過部分處理之晶圓的其它 在一積體電路上的構件的情形; - 第4圖爲一與第3圖類似的圖式,其顯示在該晶圓被 - 終處理之後,該晶圓被分割成一個一個的晶粒,且一個晶 粒被覆蓋在一載體基材上且被固定到該載體基材上用以依 據本發明的一實施例來進行一微電子組件的最後製造; ' 第5圖爲一側視圖,其代表依據本發明的另一實施例 φ 之微電子組件,其具有熱電元件位在與一獨立的晶粒的主 動側相反的一側上,且被打線結合(wirebonded)至一在該 晶粒的主動側上的封裝基板上; 第6圖爲一側視圖,其代表依據本發明的另—實施例 之微電子組件’其不同於第5圖的實施例之處在於短插塞 電氣地連接至在該晶粒的一側上之熱電元件,其中導電性 的互連線元件被形成在該晶粒的一相反的,主動側上; 第7圖爲兩片晶圓基材的側視圖,其中一片晶圓基材 φ 載負主動的積體電路,及另一片晶圓基材載負熱電元件, 其被使用來製造依據本發明的另一實施例的微電子組件; 第8圖爲一與第7圖類似的圖式,其顯示在熱電元件 被放置成緊貼並裝附在該積體電路上的接點墊上之後的情 形; 第9圖爲一與第8圖類似的圖式,其顯示在第8圖的 組件被分割成獨立的_片—片,且—積體電路及一散熱器 被安裝到一片上的情形; 第10圖爲一頂視圖,其顯示一依據本發明的另一實 -16- (13) 1324818 施例的電子組件的構件’其中一熱電模組的某些部分被形 成在一晶粒上及一熱散佈器上’且該熱電模組在該熱散佈 • 器被放在該晶粒上之後即完成; • 第11圖爲一剖面圖,其顯示一依據本發明的另一實 施例的電子組件的構件,其具有一被電鍍在一晶粒的背側 上之金屬層用來將熱從一熱電散佈到—熱電模組上;及 第12圖爲一頂視圖’其顯示熱點及用來冷卻熱點之 Φ 熱電模組的相對尺寸。 【主要元件符號說明】 1 0 :晶圓 1 2 :晶圓基材 14 :積體電路 1 6 :介電物質 1 8 :積體電路元件 φ 20 :電力平面 2 2 :地極平面 24 :接點墊 24P :電力接點 2 4 G :地極接點 _ 241 :訊號接點 26 :電連接 26P1 :電力電連接 26P2:電力電連接 -17- (14) (14)1324818 26G1 :地極電連接 26G2:地極電連接 261 :訊號電連接 3 0 :熱電元件 28 :開口 3 2 :擴散阻障層 34: p型摻雜的熱電元件 3 6 :擴散阻障層 4 0 :熱電元件 42 :擴散阻障層 44 : η型摻雜的熱電元件 4 6 :擴散阻障層 4 8 :導電的間隔構件 5 〇 :導電的間隔構件 5 4 :導電的互連線元件 5 6 :上表面 1 0 A :晶粒 60 :封裝接腳 62 :封裝接腳 70 :微電子組件 62A :封裝接腳 62B :封裝接腳 72 :封裝基板 7 4 :晶粒 -18 (15)1324818 76 :熱電元件 78:整合的熱散佈器 80 :散熱器 82:導電的互連線元件 8 4 :打線結合電線 8 6 :微電子組件
8 8 :晶粒 90 :插塞 94 :晶圓 96 :晶圓基材 98 :積體電路 1 〇 0 :接點墊 1 0 2 :轉印基材 1 〇 4 :熱電元件 1 0 6 :間隔物
108:導電的互連線元件 1 1 0 :晶圓 1 1 2 :分離的晶圓片 1 0 2 A :晶圓片 1 0 2 B :晶圓片 114 :熱散佈器 9 6 A :晶圓片 1 16 :散熱器 120 :微電子組件 -19 (16) (16)1324818 122 :晶粒 124 :熱散佈器 126:第一複數個構件 1 2 8 :第二複數個構件 1 3 0 :熱電元件 130A : P型摻雜的熱電元件 130B : η型摻雜的熱電元件 140 :微電子組件 142 :封裝基板 1 4 4 :晶粒 145 :熱散佈器 146 :銅金屬層 1 4 8 :熱電模組 1 5 0 :熱界面物質 152Α :熱 152Β :熱電 148Α :熱電模組 148Β :熱電模組 1 5 4 :電源線 1 5 6 :開口 -20

Claims (1)

1324818 十、申請專利範圍 附件3A :第94 1 0 29 1 9號專利申請案 中文申請專利範圍替換本 民國98年8月6日修正 1. 一種製造微電子組件的方法,其包含: 形成一微電子電路於一半導材質的支撐基材上;
直接在該半導體材質之與該微電子電路相反的一側上 的半導體材質上形成複數個接點墊; 形成複數個導電構件於一導熱構件上; 形成複數個熱電元件於該導熱構件的導電構件上;及 將熱電元件設置在該支撐基材之與該微電子電路相對 的一側上且是位在熱電元件會被熱耦合至該支撐基材上的 位置處。 2. 如申請專利範圍第1項之方法,其中該微電子電 %路是在熱電元件被熱耦合至該支撐基材上的接點墊之前被 形成在該支撐基材上。 3. 如申請專利範圍第1項之方法,其更包含形成第 一複數個導電的構件於該支撐基材上,成對的導熱構件藉 •由該等第一複數個導電構件而電氣地彼此連接。 4. 如申請專利範圍第3項之方法,其更包含形成第 二複數個導電的構件於該支撐基材上,成對的導熱構件藉 由該等第二複數個導電構件而電氣地彼此連接,該等導熱 構件與該支撐基材朝向彼此之相對運動可將該等導熱構件 1324818 朝向該等第二複數個導電構件移動。 5. 如申請專利範圍第4項之方法,其中該等第一及 第二複數個導電構件共同地將熱電元件串聯地連接起來。 6. —種製造微電子組件的方法,其包含: 形成一微電子電路於一支撐基材上; 形成第一複數個導電構件於一導熱構件上; 形成第二複數個導電構件於該支撐基材之與該微電子 電路相反的一側上; 形成複數個熱電元件於該導熱構件上的至少一些導電 構件上;及 將其上帶有該等電熱元件的該等導熱構件與該支撐基 材一起轉移(moving),使得該等第一及第二複數個導電 構件共同地將熱電元件串聯地連接起來。 7. 如申請專利範圍第6項之方法,其中該等熱電元 件被形成在該等第一複數個導電構件上。 8. 如申請專利範圍第6項之方法,其更包含形成複 φ 數個接點墊於該微電子電路之與支撐基材相反的一側上。 9. 一種微電子組件,其包含: 一晶粒,其包括一半導體材質的支撐基材及一形成在 該半導體材質支撐基材上的微電子電路; —導熱構件;及 一熱電電路,其包括在該導熱構件上之第一複數個導 電構件,直接在該支撐基材之與該微電子電路相反的一側 上的半導體材質上的第二複數個導電構件,及複數個熱電 -2- 1324818 元件其串聯地連接在各對導電構件之間。 10. 如申請專利範圍第9項所述之微電子組件,其中 第一複數個導電構件係直接位在該導熱構件的金屬上。 11. 一種形成一微電子組件的方法,其包含: 直接在一支撐基材的半導體材質上及在一晶粒的一支 撐基材的第一側上形成一金屬層,該晶粒具有一微電子電 路其被形成在該支撐基材的一第二側(相反側)上; H 形成一開口於該金屬層中; 形成熱電模組於該金屬層中,該金屬層介於該熱電模 組與該晶粒之間; 設置一熱散佈器,其熱耦合至該熱電模組; 形成一開口穿過該熱散佈器;及 設置一散熱器的底座,該散熱器具有從該底座延伸出 的鯧片,使得該底座被熱耦合至該熱電模組。 12. 如申請專利範圍第11項所述之方法,其中該金 φ屬層是被電鑛的。 13. 如申請專利範圍第11項所述之方法,其中該金 屬層包括銅。 14. 如申請專利範圍第1 1項所述之方法,其中該熱 電模組只被形成在該支撐基材的第一區域上,用以選擇性 地冷卻與該支撐基材的一與第二區域相反的該第一區域。 15. 如申請專利範圍第14項所述之方法,其中當該 微電子電路被操作時,其會在該第一區域內產生一熱點。 16. 如申請專利範圍第15項所述之方法,其中該金 -3- 1324818 屬層將熱從該熱點散佈到該熱電模組上。 1 7 . —種微電子組件,其包含: 一半導體材質的支撐基材; 一微電子電路,其被直接形成在該支撐基材的半導體 材質上; 一金屬層,其被直接形成在該支撐基材的半導體材質 上及形成在該支撐基材之與該微電子電路相反的一側上, 該金屬層具有一開口 : φ 一熱電模組,其位在該金屬層的該開口內,該金屬層 介於該熱電模組的第一側與該晶粒之間;及 一金屬熱散佈器,其被形成在該熱電模組的第二側上 ’該第二側與該第一側相反,其中該金屬熱散佈器具有一 開口。 1 8 ·如申請專利範圍第1 7項所述之微電子組件,其 中該金屬層包括銅。 1 9 ·如申請專利範圍第1 7項所述之微電子組件,其 φ 中該熱電模組只被形成在該支撐基材的第一區域上,用以 選擇性地冷卻與該支撐基材的一第二區域相反的該第一區 域。 20.如申請專利範圍第19項所述之微電子組件,其 中當該微電子電路被操作時’其會在該第一區域內產生一 熱點。 2 1.如申請專利範圍第20項所述之微電子組件,其 中該金屬層將來自該熱點的熱散佈到該熱電模,組上。 -4-
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