TWI280255B - Porous film - Google Patents
Porous film Download PDFInfo
- Publication number
- TWI280255B TWI280255B TW091106729A TW91106729A TWI280255B TW I280255 B TWI280255 B TW I280255B TW 091106729 A TW091106729 A TW 091106729A TW 91106729 A TW91106729 A TW 91106729A TW I280255 B TWI280255 B TW I280255B
- Authority
- TW
- Taiwan
- Prior art keywords
- porous film
- film
- micropores
- average pore
- filaments
- Prior art date
Links
- 239000011148 porous material Substances 0.000 claims abstract description 33
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 7
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052753 mercury Inorganic materials 0.000 claims abstract description 5
- 239000012528 membrane Substances 0.000 claims description 20
- 229920000098 polyolefin Polymers 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 2
- 230000010220 ion permeability Effects 0.000 abstract description 10
- 238000002459 porosimetry Methods 0.000 abstract 1
- 150000002500 ions Chemical class 0.000 description 17
- -1 ethylene, propylene, butene Chemical class 0.000 description 15
- 230000005855 radiation Effects 0.000 description 12
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- 239000004793 Polystyrene Substances 0.000 description 10
- 229920002223 polystyrene Polymers 0.000 description 10
- 238000005259 measurement Methods 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 239000003792 electrolyte Substances 0.000 description 6
- 230000035515 penetration Effects 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 229920005672 polyolefin resin Polymers 0.000 description 6
- 238000002834 transmittance Methods 0.000 description 6
- 150000001336 alkenes Chemical class 0.000 description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 229910052744 lithium Inorganic materials 0.000 description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 244000280244 Luffa acutangula Species 0.000 description 3
- 235000009814 Luffa aegyptiaca Nutrition 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 239000003990 capacitor Substances 0.000 description 3
- 230000002079 cooperative effect Effects 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 238000000635 electron micrograph Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 150000002484 inorganic compounds Chemical class 0.000 description 3
- 229910010272 inorganic material Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Natural products CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 2
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 231100000987 absorbed dose Toxicity 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- QEWYKACRFQMRMB-UHFFFAOYSA-N fluoroacetic acid Chemical compound OC(=O)CF QEWYKACRFQMRMB-UHFFFAOYSA-N 0.000 description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 2
- 239000001095 magnesium carbonate Substances 0.000 description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920013716 polyethylene resin Polymers 0.000 description 2
- 229920002620 polyvinyl fluoride Polymers 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- 239000004471 Glycine Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 229920002319 Poly(methyl acrylate) Polymers 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 230000005260 alpha ray Effects 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- KRGNPJFAKZHQPS-UHFFFAOYSA-N chloroethene;ethene Chemical group C=C.ClC=C KRGNPJFAKZHQPS-UHFFFAOYSA-N 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 150000002194 fatty esters Chemical class 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000002917 insecticide Substances 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- CQDGTJPVBWZJAZ-UHFFFAOYSA-N monoethyl carbonate Chemical compound CCOC(O)=O CQDGTJPVBWZJAZ-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- 125000001273 sulfonato group Chemical class [O-]S(*)(=O)=O 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/20—Manufacture of shaped structures of ion-exchange resins
- C08J5/22—Films, membranes or diaphragms
- C08J5/2206—Films, membranes or diaphragms based on organic and/or inorganic macromolecular compounds
- C08J5/2218—Synthetic macromolecular compounds
- C08J5/2231—Synthetic macromolecular compounds based on macromolecular compounds obtained by reactions involving unsaturated carbon-to-carbon bonds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0081—After-treatment of organic or inorganic membranes
- B01D67/009—After-treatment of organic or inorganic membranes with wave-energy, particle-radiation or plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0023—Organic membrane manufacture by inducing porosity into non porous precursor membranes
- B01D67/0025—Organic membrane manufacture by inducing porosity into non porous precursor membranes by mechanical treatment, e.g. pore-stretching
- B01D67/0027—Organic membrane manufacture by inducing porosity into non porous precursor membranes by mechanical treatment, e.g. pore-stretching by stretching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/26—Polyalkenes
- B01D71/261—Polyethylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/005—Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/22—After-treatment of expandable particles; Forming foamed products
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/02—Diaphragms; Separators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/417—Polyolefins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/44—Fibrous material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/12—Specific ratios of components used
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/06—PE, i.e. polyethylene
- B29K2023/0658—PE, i.e. polyethylene characterised by its molecular weight
- B29K2023/0683—UHMWPE, i.e. ultra high molecular weight polyethylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2091/00—Use of waxes as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/16—Fillers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M50/497—Ionic conductivity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
- Y10T428/249978—Voids specified as micro
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
- Y10T428/249978—Voids specified as micro
- Y10T428/249979—Specified thickness of void-containing component [absolute or relative] or numerical cell dimension
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Power Engineering (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Cell Separators (AREA)
Description
1280255 A7 ___ B7_ 五、發明説明() 發明背景 1 _發明領域 (請先閲讀背面之注意事項再填寫本頁) 本發明係關於一種由熱塑性樹脂所成之多孔性膜。特 別言之,本發明之由熱塑性樹脂所成之多孔性膜較佳係用 以作爲電解電容器、鋰電池及電池等之分隔物。 2 _相關技藝之敘述 由熱塑性樹脂所成之多孔性膜係用以作爲透溼氣性防 水衣料、逆滲透或超濾薄膜,以及電解電容器、鋰電池及 電池等之分隔物。 當以多孔性膜作爲分隔物時,除須包含電解質、避免 於陰極與陽極之間產生電路短路、及具備機械穩定性之外 ,於電解質中亦須具有優異之透過率。特別言之,隨著最 近電池中逐漸增加之電容,係極度需求離子透過率之改良 〇 經濟部智慧財產局員工消費合作社印製 使用熱塑性樹脂作爲分隔物之起始材料時,例如於 J p - B 5 0 - 2 1 7 6係揭示一聚烯烴多孔性膜。此 公告所揭示多孔性膜中之孔隙結構並非網狀結構,而爲孔 隙筆直地形成於薄膜厚度方向上之結構,而此多孔性膜於 機械強度上較佳,但於離子透過率上較差。 爲改良離子透過率,於習知技藝技術中提出使多孔性 膜變薄之方式,但當薄膜變薄時,將出現諸如機械強度降 低、危險之電路短路等問題。另一方面,若爲預防電路短 路與改善機械強度,而使多孔性膜變厚時,則會降低離子 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 4 1280255 A7 _B7 _ 五、發明説明(k (請先閲讀背面之注意事項再填寫本頁) 透過率。因此無法同時達成此等所需之性質,而係需要發 展一種多孔性膜,其雖與習知之多孔性膜具有相同之厚度 ,但具較佳之離子透過率。 發明槪述 於上述之情況下,本發明之目的在於提供一種多孔性 膜,其具實質上充分之機械強度及優異之離子透過性。 爲發展主要用以作爲電池分隔物之具優異離子透過率 之多孔性膜,本發明之發明人等加以廣泛地硏究,結果發 現具特定孔隙結構之多孔性膜可解決上述之問題,因而完 成本發明。 經濟部智慧財產局員工消費合作社印製 本發明係關於一種多孔性膜,其係由具微孔之熱塑性 樹脂所成,其中該微孔係由三維網狀結構所形成者,該三 維網狀結構係由主幹纖絲及分支纖絲所成,主幹纖絲係在 薄膜之一方向上延伸,而主幹纖絲係穿過分支纖絲而互相 連結,所形成之分支纖絲密度係高於所形成之分支纖絲密 度,係以起泡方法(ASTM F3 1 6 - 86)決定微 孔之平均孔隙直徑d (微米),並以汞孔隙計(j I S ΚΙ 1 5 0)決定微孔之平均孔隙半徑r (微米),而d 與r係滿足下述關係式: 1.20S2r/dS1.70。 相較於具其他型態之孔隙結構之多孔性膜,具上述構 成之多孔性膜係具較高之離子透過率,且因此較適合用以 作爲電解電容器、鋰電池及電池等之分隔物。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1280255 A7 B7 五、發明説明(& (請先閱讀背面之注意事項再填寫本頁) 藉由使所形成之分支纖絲密度高於所形成之分支纖絲 密度,該多孔性膜於最大熱收縮方向上與垂直方向上之物 理強度相當平衡。分支纖絲與主幹纖絲毋需總是於直線上 延伸。可以電子顯微鏡確認主幹纖絲延伸之方向,因該方 向係由薄膜之切割所決定,故該方向並不特別受限。「於 一方向上延伸」並不意謂所有之主幹纖絲於特定方向上平 行延伸,而是意謂當主幹纖絲呈某種程度之曲折時,主幹 纖絲係平均地定位於一特定方向上。 所形成分支纖絲或主幹纖絲之密度係指:於1平方微 米之薄膜上存在之纖絲數,係藉由以掃瞄電子顯微鏡觀察 薄膜表面而決定。明確言之,係藉由計算於5 X 5平方微米 之面積上存在之纖絲數,以決定密度。本發明之多孔性膜 之孔隙結構係稱爲「絲瓜結構」。 經濟部智慧財產局員工消費合作社印製 本發明之多孔性膜較佳係具有1 〇至5 0 0秒/ l〇〇cc之葛里値(Gurley value )、40至80%之空 隙體積、與由起泡方法所決定之〇 . 〇 6至3微米之直徑 d。再者,薄膜之厚度較佳爲1至2 0 0微米。具此種構 成之多孔性膜兼具顯著較佳之強度與離子透過率。 本發明多孔性膜之特徵在於:係以起泡方法( A S T M F 3 1 6 — 8 6 )決定微孔之平均孔隙直徑d (微米),並以汞孔隙計(J I S κ 1 1 5 0 )決定微 孔之平均孔隙半徑r (微米),而d與r係滿足下述關係 式: 1.20$2r/dS1.70。 _;_______@--- 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇 X 297公釐) 1280255 A 7 B7 _ 五、發明説明(知 (請先閱讀背面之注意事項再填寫本頁) 當2 r / d之數値係低於1 . 2 〇時’多孔性膜之離 子.透過率較差,而超過1 . 7 0時,多孔性膜之強度較差 。由薄膜強度之觀點而言,2 r / d之値係較佳爲 1 . 65或更少,更佳爲1 . 60或更少。 本發明多孔性膜之厚度(Y)通常爲1至2 0 0微米 ,較佳爲5至5 0微米,更佳爲5至3 0微米。當薄膜係 太厚時,薄膜之於離子透過率較差,而太薄時’薄膜之物 理強度較差。當平均孔隙直徑d (微米)及平均孔隙半徑 r (微米)不在經定義之關係式內時,該薄膜不適合作爲 分隔物。 於上述多孔性膜中,分支纖絲較佳係定位於薄膜之最 大熱收縮方向上。 藉由將分支纖絲定位於薄膜之最大熱收縮方向上,該 薄膜於最大熱收縮方向上係具較高之機械強度。 於本發明之多孔性膜中,微孔之平均孔隙直徑較佳爲 0 · 0 6至3微米。 經濟部智慧財產局員工消費合作社印製 圖式簡單說明 圖1爲測量多孔性膜之離子傳導度之裝置槪視圖。 圖2爲實例1中之多孔性膜之電子顯微鏡照片。 圖3爲比較實例1中之市售多孔性膜之電子顯微鏡照 片。 圖4係圖示比傳導度隨時間變化之測量結果。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ? 經濟部智慧財產局員工消費合作社印製 1280255 五、發明説明(¥ 圖式之元件符號對照表 1 1 :測量裝置 1 2 :電池 1 3 :電池 1 5 :多孔性膜 1 6 :電極 Α7 Β7 發明詳述 於本發明之多孔性膜中,作爲主要起始材料之熱塑性 樹脂包括烯烴之均聚物如乙烯、丙烯、丁烯及己烯、或爲 二或多種烯烴共聚物之聚烯烴樹脂、丙烯酸樹脂如聚丙烯 酸甲酯、聚甲基丙烯酸甲酯及乙烯-丙烯酸乙酯共聚物、苯 乙烯樹脂如丁二烯-苯乙烯共聚物、丙烯腈—苯乙烯共聚物 、聚苯乙烯、苯乙烯-丁二烯-苯乙烯共聚物、苯乙烯_異 戊烯-苯乙烯共聚物及苯乙烯-丙烯酸共聚物、氯乙烯樹脂 如丙烯腈-氯乙烯共聚物及氯乙烯-乙烯共聚物、氟乙丨希樹 脂如聚氟乙烯及聚氟亞乙烯、聚醯胺樹脂如6 -尼龍、β ,6 -尼龍及1 2 -尼龍、飽合聚酯樹脂如聚對苯二甲酸 乙二酯及聚對苯二甲酸丁二酯、以及聚碳酸酯、聚伸苯基 氧化物、聚縮醛、聚伸苯基硫化物、聚矽氧樹脂、熱塑性 聚胺基甲酸酯樹脂、聚醚醚酮、聚醚醯亞胺、及熱塑性彈 性體及彼等之交聯產物。 構成本發明多孔性膜之熱塑性樹脂可爲一或多種樹脂 之混合物。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂- 1280255 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明説明(& 聚烯烴型樹脂爲較佳之熱塑性樹脂,因其具較佳之電 化學穩定性或於電解質中之穩定性,而可用以作爲於多種 用途上具優異離子透過率之多孔性膜。 此種聚烯烴型樹脂係基於一種烯烴之聚合物或二或多 種烯烴之共聚物。作爲聚烯烴樹脂起始原料之烯烴包括乙 烯、丙烯、丁烯、己烯等。聚烯烴樹脂之例示包括聚乙烯 樹脂如低密度聚乙烯、線性聚乙烯(乙烯-α烯烴共聚共聚 物)、及高密度聚乙烯、聚丙烯樹脂如聚丙烯及乙烯-丙烯 共聚物、以及聚(4 一甲基戊烯一 1)、聚(丁烯一 1) 及乙烯-乙酸乙烯酯共聚物。 特別言之,當多孔性膜所含之高分子鏈聚烯烴係包含 2 8 5 0奈米或更長之分子鏈時,該多孔性膜具較佳之強 度’且可製造地較薄但同時維持機械強度。因此可進一步 地改良離子透過率。由多孔性膜之強度觀之,較佳之聚烯 烴樹脂係含較佳至少1 〇重量%之高分子鏈聚烯烴,更佳 爲至少2 0重量%,最佳爲至少3 0重量%,該高分子鏈 聚烯烴係具2 8 5 0奈米或更長之高分子鏈。 係藉由G P C (凝膠穿透色層分析法)測定聚烯烴之 分子鏈長度、重量平均分子鏈長度、分子量與重量平均分 子量,並積分G P C測量所得分子量分布曲線,以決定於 特定分子鏈長度範圍中、或於特定分子量範圍中混合聚烯 烴之比例(重量% )。 藉由使用聚苯乙烯標準物之G P C (凝膠穿透色餍分 析法)所測定之聚烯烴分子鏈長度,明確言之,其係藉由 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) (請先聞讀背面之注意事項再填寫本頁)
1280255 A7 B7 五、發明説明(、 下述步驟所測定之參數。 (請先閱讀背面之注意事項再填寫本頁) 亦即,係將待測之未知樣品與具已知分子量之聚苯乙 烯標準物均溶解於溶劑中,以作爲G P C測量中所使用之 流動相。首先,以G P C測量數種具不同分子量之聚苯乙 f希標準物,決定各聚苯乙烯標準物之滯留時間。使用聚苯 &烯之因子Q,決定各聚苯乙烯標準物之分子鏈長度,由 是可知各聚苯乙烯標準物之分子鏈長度及其對應之滯留時 間°各聚苯乙烯標準物之分子量與分子鏈長度與因子Q之 關聯爲下述關係式: 分子量=分子鏈長度X因子Q。 然後,以G P C測量未知之樣品,得滯留時間對其洗 提成分之之圖。以G P C測量聚苯乙烯標準物,滯留時間 爲T之聚苯乙烯標準物,其分子鏈長度爲l,以G P C測 量未知之樣品,若洗提成分之滯留時間同樣爲T時,則推 定其分子鏈長度同樣爲L。由此關聯及聚苯乙烯標準物之 分子量與未知樣品之滯留時間之關聯,可決定分子鏈長分 佈,亦即分子鏈長與洗提成分之關聯。 經濟部智慧財產局員工消費合作社印製 本發明之多孔性膜可包含塡料,例如有機或無機之塡 料。 本發明之多孔性膜可包含添加劑,例如延伸助劑(如 脂肪酯及低分子量之聚烯烴樹脂)、穩定劑、抗氧化劑、 紫外線吸收劑及阻燃劑。 使用高分子鏈長爲2 8 5 0奈米或更長之聚烯烴樹脂 作爲本發明多孔性膜之起始材料時,係以雙螺旋捏揉機捏 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 4^ 1280255 A7 _ B7 __ 五、發明説明(b (請先閲讀背面之注意事項再填寫本頁) 揉起始樹脂與無機化合物及/或樹脂之微細粉末,該雙螺 旋捏揉機係經區段性地設計,以強制地捏揉此等材料,而 後經捏揉之混合物係經滾壓而形成薄膜,係以延伸機延伸 所得粗薄膜,而得本發明之多孔性膜。 任何已知之延伸機均可作爲延伸用之裝置,並無任何 限制,而較佳之例子爲鉗夾張布機。 無機化合物之微細粉末包括平均粒子直徑爲0 . 1至 1微米者,例如氧化鋁、氫氧化鋁、氧化鎂、氫氧化鎂、 水滑石、氧化鋅、氧化鐵、氧化鈦、碳酸鈣、碳酸鎂等。 特別言之,係使用碳酸鈣或碳酸鎂,於製備多孔性膜後, 較佳爲以酸性水溶解並移除上述物質,以改良離子傳導度 〇 構成本發明多孔性膜之熱塑性樹脂可藉由輻射照射以 形成交聯。相較於由非交聯熱塑性樹脂所成之多孔性膜, 具交聯熱塑性樹脂之多孔性膜係具較佳之抗熱性及強度。 經濟部智慧財產局員工消費合作社印製 使用本發明之多孔性膜作爲離子透過性膜時,厚度大 約3至5 0微米之多孔性膜可有效達成高離子傳導度。於 此例中,含藉由輻射照射以形成交聯之熱塑性樹脂之多孔 性膜係更有效。通常當多孔性膜形成薄膜時,會產生膜強 度降低之問題。然而,本發明之多孔性膜具約3至5 0微 米之厚度,且係含藉由輻射照射以形成交聯之熱塑性樹脂 ,而可作爲離子傳導度優異之高強度離子透過膜。 藉由輻射照射使用非交聯熱塑性樹脂製造之本發明多 孔性膜後,可製得含交聯熱塑性樹脂之本發明多孔性膜。 — ....... — '· ----·ι 1 ............... 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) 經濟部智慧財產局員工消費合作社印製 1280255 A 7 B7 五、發明説明(、 用以照射本發明多孔性膜以產生交聯之輻射類型並無 特別之限制’惟由製造率及安全之方面觀之,較佳爲使用 7射線、α射線、電子射線等,其中尤佳爲使用電子射線 〇 具1 0 0至3 0 0 0千伏之加速電壓之電子射線加速 器爲較佳之輻射來源。若加速電壓低於1 〇 〇千伏,電子 射線之滲透深度可能不足,而若加速電壓高於3 0 0 0千 伏’可能需大規模之輻射單元,而不具經濟有利性。照射 輻射之單元之例示包括凡得瓦型電子射線掃瞄單元、及電 幕型之電子射線固定式輸送器傳送單元。 輻射之吸收劑量較佳爲〇 · 1至1 〇 〇 M r a d、更 佳爲0 · 5至5 0 M r a d。由樹脂交聯之照射效果觀點 言之,吸收劑量較佳爲〇 . 1 M r a d或更多,而由樹脂 之強度觀點言之,吸收劑量較佳爲1 〇 〇 M r a d或更少 ο 以輻射照射本發明多孔性膜時之環境氣體可爲空氣, 較佳爲惰性氣體如氮。 爲進行輻射照射,亦可藉由預先混合本發明之多孔性 膜與其他單體化合物、或以其他單體化合物浸漬本發明之 多孔性膜,以使本發明之多孔性膜產生交聯或接枝聚合, 而後藉由輻射照射使其反應。與本發明之多孔性膜混合或 浸漬本發明之多孔性膜之其他單體化合物包括一或多種之 化合物如苯乙烯、二乙烯基苯、丙烯酸、丙烯酸酯、甲基 丙烯酸、甲基丙烯酸酯、氟化化合物、此等單體或聚合物 ---------- 12 _ 本紙張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)
1280255 A7 B7 五、發明説明()〇 之磺酸酯衍生物及磷酸酯衍生物。 (請先閲讀背面之注意事項再填寫本頁) 無論是否以輻射照射,均可以另外之有機或無機化合 物浸漬本發明多孔性膜之孔隙。依據該多孔性膜之預期用 途’可適當地選擇浸漬該多孔性.膜之化合物,而該化合物 之例示包括具離子傳導性之化合物如磷酸、硫酸、電解質 、及離子交換樹脂,以及化學品如殺蟲劑、及農用化學品 0 實例 以下參照實例以更詳細地描述本發明,而本發明並不 受限於此等實例。 於實例及比較例中,係以下述評估方法評估該多孔性 膜之物理性質。 〔評估方法〕 (1 )離子透過率之評估 經濟部智慧財產局員工消費合作社印製 係藉由測量比傳導度以評估離子透過率。用以測量比 傳導度之實驗室裝置係圖示於圖1。測量裝置1 1具一對 電池1 2與1 3,待評估之多孔性膜1 5係放置於電池 1 2與1 3之間。 如圖1所示,該多孔性膜1 5係放置於電池1 2與 1 3之間,電解質係導入電池1 2內,而溶劑僅導入電池 1 3內,以放置於電池1 3中之電極1 6測量溶液比傳導 度因離子轉移而隨時間變化之情形。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1280255 A7 B7 五、發明説明()1 (請先閲讀背面之注意事項再填寫本頁) 此測量實驗係於一電解質溶液中進行,係將作爲電解 質之L i P F 6以1莫耳/升之濃度溶解於一混合溶劑中, 該混合溶劑係含體積比爲3 0 : 3 5 : 3 5之碳酸乙二酯 、碳酸乙基甲酯及碳酸二甲酯。於圖1中,鋰+離子係表爲 符號〇。藉由測量溶液之電阻而得電池常數,由是計算得 溶液之比傳導度。 比傳導度爲透過薄膜之離子數量之指標,而於一定時 間內較高之比傳導度係顯示較高之離子透過率。 (2 )葛里値 係依據J I S . P 8 1 1 7,藉由B型密度計(東洋 成績製作所(股))測量薄膜之葛里値(秒/ 1 〇 〇 c c (3 )平均孔隙直徑 係依據 ASTM F3 1 6 — 86 ’ 使用 Pe rm — 經濟部智慧財產局員工消費合作社印製 孔隙計(Ρ Μ I (股)製造),以泡點方法測量平均孔隙 直徑d (微米)。 (4 )平均孔隙半徑 係依據 J I S · K 1 1 5 0,使用 Auto-Pore 1119420( 製造藉著MICROMETRICS (股)製造),以汞孔隙計測量 平均孔隙半徑r (微米)。 藉由於0 · 0 0 3 2至7 · 4微米之範圍內測量孔隙 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 44 1280255 A7 B7 五、發明説明( 半徑分佈,以決定平均孔隙半徑。 (請先閲讀背面之注意事項再填寫本頁) (5 )穿透(字面翻譯)強度 爲決定穿透強度,係使用具1毫米之直徑與0 . 5 « 米之針尖曲率半徑之金屬針,使該金屬針以2 0 0毫米/ 分鐘之速率穿透薄膜,該薄膜係固定於直徑爲1 2毫米之 洗滌機上,係測量形成有破洞之薄膜之最大負載,而表爲 穿透強度。 〔多孔性膜之製造〕 實例1 經濟部智慧財產局員工消費合作社印製 係使用經區段性設計之雙螺旋捏揉機(塑膠技術(股 )之硏究實驗室製造),以強制地捏揉3 0體積%之碳酸 鈣Starpigot 1 5A (平均粒子直徑爲〇 . 1 5微米,白 石鈣(股)製造)、與7 0體積%之經混合聚乙烯樹脂, 該聚乙烯樹脂係含7 0重量%之聚乙烯粉末(Highzex Million 3 4 0 Μ,其重量平均分子鏈長度爲1 7 0 0〇 奈米、平均分子量爲3, 000, 000,而熔點爲 136 °C,三井化學製造)、與30重量%之聚乙烯蠘( High Wax 1 1 OP,其重量平均分子量爲1 〇〇〇,而 熔點爲1 1 0 °c,三井化學製造),由是獲得一樹脂組成 物。具2 8 5 0奈米或更長之分子鏈長度之聚乙烯含量爲 2 7 %重量。係對此樹脂組成物進行滾壓(滾壓溫度爲 1 5 0 °C ),由是製備厚度約爲7 0微米之粗薄膜。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1280255 A7 ___ B7 五、發明説明()3 (請先閲讀背面之注意事項再填寫本頁) 使用張布延伸機,於1 1 0 t之延伸溫度下,延伸所 得粗織物過濾器至約5倍,以得具絲瓜結構之多孔性膜。 所得多孔性膜表面之掃瞄電子顯微鏡照片係示於圖2。於 圖2中,定位於V方向上之稍粗纖維爲主幹纖絲,而分支 纖絲係形成於與V方向垂直之方向上。由圖2可明確得知 ,所形成分支纖絲之密度係高於主幹纖絲之密度。分支纖 絲與主幹纖絲係形成許多微孔。 實例1所得多孔性膜之透氣性、平均孔隙直徑、厚度 、平均孔隙直徑d、平均孔隙半徑I·、及2 r / d、與穿 透強度之測量結果係綜示於表1。再者,係測量比傳導度 隨時間之變化,以作爲離子透過率之指標,而示於圖4。 比較實例1 經濟部智慧財產局員工消費合作社印製 市售多孔性膜之透氣性、平均孔隙直徑及厚度係示於 表1。其電子顯微鏡照片係示於圖3,而離子透過率之測 量結果係示於圖4。製得此多孔性膜之方式爲:使層合之 聚丙烯層/聚乙烯層/聚丙烯層於高拉伸率(射出速度/ 擠壓速度)下成形爲薄膜,對該層合薄膜進行結晶熱處理 ,於低溫下將其延伸,再於高溫下將其延伸,以由其中釋 出結晶界面。由圖3可明確得知,此多孔性膜並不具絲瓜 結構。 比較實例1所得多孔性膜之透氣性、平均孔隙直徑、 厚度、平均孔隙直徑d、平均孔隙半徑r、及2 r / d、 與穿透強度之測量結果係綜示於表1。再者,係測量比傳 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 40-
Claims (1)
- Ι2ΒΌ255— j丨鲁番本丨 A8 B8 C8 D8 95. ί2、29 經濟部智慧財產局員工消費合作社印製 六、申請專利範圍 ___ /〇j 第91106729 號專利申請案 中文申請專利範圍修正本 民國95年12月29日修正 1 · 一種多孔性膜,其係由具微孔之熱塑性樹脂所成 ’其中該微孔係由三維網狀結構所形成者,該三維網狀結 構由主幹纖絲及分支纖絲所成,主幹纖絲係在薄膜之一方 向上延伸,捕主幹纖絲係穿過分支纖絲而互相連結,所形 成之分支纖絲密度高於所形成之分支纖絲密度,以起泡方 法(A S T M F 3 1 6 - 8 6 )測定微孔之平均孔隙直 徑d (微米),並以汞孔隙計(J I S K 1 1 5 0 )測 定微孔之平均孔隙半徑r (微米),而d與r係滿足下述 關係式: 1.20^2r/d^l.70 該熱塑性樹脂爲聚烯烴,且該聚烯烴係包含至少1 0 %之分子鏈長度大於或等於2 8 5 0奈米之聚烯烴。 2 .如申請專利範圍第1項之多孔性膜,其中該分支 纖絲係定向於薄膜最大熱收縮之方向上。 3 ,如申請專利範圍第1或2項之多孔性膜,其中該 微孔之平均孔隙直徑d爲0.06至3微米。 本紙張尺度適用中國國家揉準(CNS ) Α4規格(210Χ297公釐) * ^ 1 — 訂 — I (讀先閲讀背面之注意事項再填寫本頁)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001113832A JP4880824B2 (ja) | 2001-04-12 | 2001-04-12 | 多孔性フィルム |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWI280255B true TWI280255B (en) | 2007-05-01 |
Family
ID=18965002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW091106729A TWI280255B (en) | 2001-04-12 | 2002-04-03 | Porous film |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20020192454A1 (zh) |
| EP (1) | EP1249269B1 (zh) |
| JP (1) | JP4880824B2 (zh) |
| KR (2) | KR20020079581A (zh) |
| CN (1) | CN1235953C (zh) |
| CA (1) | CA2381509A1 (zh) |
| TW (1) | TWI280255B (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI673154B (zh) * | 2014-06-20 | 2019-10-01 | 日商東京應化工業股份有限公司 | 多孔性之醯亞胺系樹脂膜製造系統、分隔膜及多孔性之醯亞胺系樹脂膜製造方法 |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5070660B2 (ja) * | 2000-10-30 | 2012-11-14 | 住友化学株式会社 | 多孔性フィルム、電池用セパレータおよび電池 |
| JP4833486B2 (ja) * | 2002-05-28 | 2011-12-07 | 住友化学株式会社 | ミクロフィルター用濾材の製造方法およびミクロフィルター用濾材 |
| ATE550368T1 (de) | 2003-09-30 | 2012-04-15 | Sumitomo Chemical Co | Blockcopolymer und seine verwendung |
| JP4806159B2 (ja) * | 2003-12-01 | 2011-11-02 | 三菱樹脂株式会社 | 多孔性フィルム |
| EP2472638A3 (en) * | 2003-12-15 | 2013-09-11 | Mitsubishi Chemical Corporation | Nonaqueous-Electrolyte Secondary Battery |
| CN1304094C (zh) * | 2004-04-01 | 2007-03-14 | 中国科学院化学研究所 | 三维有序微米孔聚合物膜及其制备方法 |
| KR101208339B1 (ko) * | 2004-12-17 | 2012-12-05 | 마루오 칼슘 가부시키가이샤 | 다공질 필름용 충전제 및 이 충전제를 배합하여 이루어지는다공질 필름 |
| JP2007293287A (ja) * | 2006-03-31 | 2007-11-08 | Sumitomo Chemical Co Ltd | インジケーター |
| CN101580299B (zh) * | 2009-06-26 | 2012-09-19 | 哈尔滨工业大学深圳研究生院 | 用膜曝气方式进行污水脱氮反硝化处理的方法及装置 |
| JP2011100694A (ja) * | 2009-11-09 | 2011-05-19 | Panasonic Corp | 非水電解質二次電池 |
| JP5202604B2 (ja) * | 2010-11-08 | 2013-06-05 | 三菱樹脂株式会社 | 多孔性フィルムの製造方法 |
| JP5828711B2 (ja) * | 2011-08-11 | 2015-12-09 | テクノポリマー株式会社 | 熱可塑性樹脂組成物及び成形品 |
| CA2853796A1 (en) * | 2011-10-28 | 2013-05-02 | Lubrizol Advanced Materials, Inc. | Polyurethane based membranes and/or separators for electrochemical cells |
| US20150125734A1 (en) * | 2012-06-07 | 2015-05-07 | Mitsubishi Plastics, Inc. | Polyolefin resin porous film |
| JP6131538B2 (ja) * | 2012-07-10 | 2017-05-24 | シヤチハタ株式会社 | 多孔質印材およびその製造方法およびスタンプ |
| WO2015069045A1 (ko) * | 2013-11-06 | 2015-05-14 | 주식회사 엘지화학 | 전기화학소자용 분리막 |
| KR102443544B1 (ko) * | 2014-06-20 | 2022-09-14 | 도레이 카부시키가이샤 | 폴리올레핀 다층 미세 다공질 막, 이의 제조 방법 및 전지용 세퍼레이터 |
| JP6001198B2 (ja) | 2014-10-01 | 2016-10-05 | 日本碍子株式会社 | 層状複水酸化物を用いた電池 |
| WO2019043100A1 (de) * | 2017-09-01 | 2019-03-07 | Basf Se | VERFAHREN ZUM VERSCHWEIßEN VON PORÖSEN MEMBRANEN |
| EP3586948A1 (en) * | 2018-06-29 | 2020-01-01 | 3M Innovative Properties Company | Low protein binding polyethersulfone microfiltration membranes |
| CN110729440B (zh) * | 2019-09-29 | 2023-02-17 | 深圳中兴新材技术股份有限公司 | 一种锂离子电池涂层隔膜、制备方法及锂离子电池 |
| CN117776416B (zh) * | 2023-12-19 | 2025-12-09 | 厦门百霖净水科技有限公司 | 一种耐高温型阻垢滤料、阻垢炭棒及其制备方法 |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4579698A (en) * | 1982-05-28 | 1986-04-01 | Amf, Inc. | Process for producing a microporous polymeric filter membrane with adjacent non-porous edge layers and a pleated filter element formed from the membrane |
| JPS6335818A (ja) * | 1986-07-31 | 1988-02-16 | Ube Ind Ltd | 微多孔性中空糸膜 |
| JPH022849A (ja) * | 1987-06-26 | 1990-01-08 | Ube Ind Ltd | 多孔性中空糸膜 |
| CA1315929C (en) * | 1987-06-26 | 1993-04-13 | Masahiko Yamaguchi | Porous hollow-fiber |
| US4994335A (en) * | 1988-09-10 | 1991-02-19 | Ube Industries, Ltd. | Microporous film, battery separator employing the same, and method of producing them |
| WO1992009359A1 (fr) * | 1990-11-28 | 1992-06-11 | Mitsubishi Rayon Co., Ltd. | Membrane en polyethylene a fil creux poreux d'un grand diametre de pore, sa production et membrane en polyethylene a fil creux poreux hydrophile |
| US5624627A (en) * | 1991-12-27 | 1997-04-29 | Mitsui Petrochemical Industries, Ltd. | Process for preparing surface-modified biaxially oriented film of high molecular weight polyethylene |
| JPH0676808A (ja) * | 1992-06-29 | 1994-03-18 | Japan Gore Tex Inc | 電池用隔膜及び電池 |
| US5830603A (en) * | 1993-09-03 | 1998-11-03 | Sumitomo Electric Industries, Ltd. | Separator film for a storage battery |
| CA2213858C (en) * | 1995-03-03 | 2001-12-11 | Takuya Hasegawa | Polyethylene microporous film and process for producing the same |
| TW408134B (en) * | 1995-07-18 | 2000-10-11 | Mitsui Chemicals Inc | Microporous film of high molecular weight polyolefin and process for producing same |
| US5814405A (en) * | 1995-08-04 | 1998-09-29 | W. L. Gore & Associates, Inc. | Strong, air permeable membranes of polytetrafluoroethylene |
| TW431962B (en) * | 1996-11-19 | 2001-05-01 | Mitsui Chemicals Inc | Porpus film of high molecular wight polyolefin and process for producing same |
| US6010776A (en) * | 1998-05-19 | 2000-01-04 | 3M Innovative Properties Company | Microporous materials containing cross-linked oil |
-
2001
- 2001-04-12 JP JP2001113832A patent/JP4880824B2/ja not_active Expired - Fee Related
-
2002
- 2002-04-03 TW TW091106729A patent/TWI280255B/zh not_active IP Right Cessation
- 2002-04-03 US US10/114,254 patent/US20020192454A1/en not_active Abandoned
- 2002-04-11 KR KR1020020019709A patent/KR20020079581A/ko not_active Ceased
- 2002-04-11 EP EP02008134.5A patent/EP1249269B1/en not_active Expired - Lifetime
- 2002-04-11 CA CA002381509A patent/CA2381509A1/en not_active Abandoned
- 2002-04-12 CN CNB021055297A patent/CN1235953C/zh not_active Expired - Lifetime
-
2009
- 2009-02-26 KR KR1020090016430A patent/KR100995267B1/ko not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI673154B (zh) * | 2014-06-20 | 2019-10-01 | 日商東京應化工業股份有限公司 | 多孔性之醯亞胺系樹脂膜製造系統、分隔膜及多孔性之醯亞胺系樹脂膜製造方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR100995267B1 (ko) | 2010-11-19 |
| EP1249269B1 (en) | 2013-06-05 |
| US20020192454A1 (en) | 2002-12-19 |
| JP4880824B2 (ja) | 2012-02-22 |
| CA2381509A1 (en) | 2002-10-12 |
| EP1249269A2 (en) | 2002-10-16 |
| EP1249269A3 (en) | 2007-08-15 |
| CN1235953C (zh) | 2006-01-11 |
| KR20090036090A (ko) | 2009-04-13 |
| JP2002309024A (ja) | 2002-10-23 |
| CN1381515A (zh) | 2002-11-27 |
| KR20020079581A (ko) | 2002-10-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| TWI280255B (en) | Porous film | |
| JP5967589B2 (ja) | ポリオレフィン微多孔膜及びその製造方法 | |
| EP1947138B1 (en) | Polyolefin microporous membrane, separator for battery using the membrane, and battery | |
| JP4195810B2 (ja) | ポリオレフィン微多孔膜及びその製造方法並びに用途 | |
| TW570837B (en) | Porous film, separator for cell, and cell | |
| JP4121846B2 (ja) | ポリオレフィン微多孔膜及びその製造方法並びに用途 | |
| JP5453272B2 (ja) | 微多孔膜およびそのような膜を製造し使用する方法 | |
| US20150372276A1 (en) | Separator for batteries and method of producing separator for batteries | |
| JP5250262B2 (ja) | ポリオレフィン微多孔膜及びその製造方法、並びに電池用セパレータ及び電池 | |
| EP1870430B1 (en) | Microporous polyolefin film and process for producing the same | |
| JP5403932B2 (ja) | ポリオレフィン微多孔膜 | |
| JP2002284918A (ja) | ポリオレフィン微多孔膜及びその製造方法並びに用途 | |
| JP5250263B2 (ja) | ポリオレフィン微多孔膜及びその製造方法、並びに電池用セパレータ及び電池 | |
| JPH07228718A (ja) | ポリオレフィン微多孔膜 | |
| JP2001200082A (ja) | ポリエチレン微多孔膜及びその製造方法 | |
| JP5057414B2 (ja) | 微多孔膜の製造方法及びその製造方法により得られる微多孔膜の用途 | |
| JP2019157060A (ja) | ポリオレフィン微多孔膜 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MM4A | Annulment or lapse of patent due to non-payment of fees |