TWI270968B - Electronic device and method of manufacturing same - Google Patents
Electronic device and method of manufacturing same Download PDFInfo
- Publication number
- TWI270968B TWI270968B TW092108376A TW92108376A TWI270968B TW I270968 B TWI270968 B TW I270968B TW 092108376 A TW092108376 A TW 092108376A TW 92108376 A TW92108376 A TW 92108376A TW I270968 B TWI270968 B TW I270968B
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- semiconductor component
- electronic device
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- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000004065 semiconductor Substances 0.000 claims abstract description 68
- 239000012777 electrically insulating material Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 37
- 239000011521 glass Substances 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 9
- 239000011810 insulating material Substances 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims description 5
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- 238000005538 encapsulation Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 122
- 239000000463 material Substances 0.000 description 17
- 229910052751 metal Inorganic materials 0.000 description 8
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- 229910000679 solder Inorganic materials 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000005530 etching Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
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- OCKPCBLVNKHBMX-UHFFFAOYSA-N butylbenzene Chemical compound CCCCC1=CC=CC=C1 OCKPCBLVNKHBMX-UHFFFAOYSA-N 0.000 description 2
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- -1 (iv) Substances 0.000 description 1
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- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- UVHZJVYKWAIKLG-UHFFFAOYSA-N benzene cyclobutene Chemical compound C1=CCC1.C1=CC=CC=C1 UVHZJVYKWAIKLG-UHFFFAOYSA-N 0.000 description 1
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- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
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- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 239000002470 thermal conductor Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L24/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B7/00—Microstructural systems; Auxiliary parts of microstructural devices or systems
- B81B7/0032—Packages or encapsulation
- B81B7/007—Interconnections between the MEMS and external electrical signals
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/568—Temporary substrate used as encapsulation process aid
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- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
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- H01L23/04—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls
- H01L23/053—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having an insulating or insulated base as a mounting for the semiconductor body
- H01L23/057—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having an insulating or insulated base as a mounting for the semiconductor body the leads being parallel to the base
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- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
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- H01L23/5389—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates the chips being integrally enclosed by the interconnect and support structures
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- Wire Bonding (AREA)
Description
1270968 玖、發明說明: 發明所屬之技術領域 本發明揭示一種電子裝置,其包括一主體,該主體具有 包含一内側及一隙缝之一空穴,一具有接點之半導體元件 ,該半導體元件存在於該空穴中且至少其部分接點係位於 該空穴之隙缝中。 本發明亦揭示一種電子裝置之製造方法,該電子裝置包 括一主體,該主體具有包含一内側及一隙缝之一空穴,一 具有接點之半導體元件,該半導體元件存在於該空穴中且 至少其部分接點係位於該空穴之隙缝中。 先前技術 此種方法及此種半導體裝置係揭示於第6,087,721號美 國專利中。該已知半導體裝置包括其上配備一絕緣材料之 主體之一導熱層。存在有一雙極電晶體,其充當該半導體 元件。此電晶體之接點皆在隙缝中。在背向隙缝之一面上 ,電晶體置於一導電表面。此表面係最好經由一導熱之中 間層與該導熱層接觸。 該已知半導體裝置之缺點在於其接點必須與接線連接。 為微型化起見,吾人期望以金屬或烊料凸塊取代接線。然 而,若存在更多元件,則半導體必須能夠與所述更多元件 連接。 發明内容 因此,本發明之首要目的係提供一種如序言中所述類型 之半導體裝置,可藉由焊料或金屬凸塊將其置於一載體上。 諸接點經由導電連接件與接觸面電性接觸,達成上述目 84902 -6- 1270968 的,該等接觸面係錯定於電性絕緣材料中。在根據本發明 之裝置中I接觸面係作為電性絕緣材料中之島狀物與橋狀 物’其g當用於該等接觸面之—黏接㈣卜該等接觸面 係存在於-平面中’其與該空穴平行,而大體上伸展至該 空穴之外。如此’可以焊料或金屬凸塊之方法或以一類似 方法將該裝置配置於一載體上。 本發明之首要優點為:該等接觸面可十分接近接點,而 若使用引線或接線則不可能達成。如此,使由引線或接線 之自感應所引起之較高頻率處之損失最小化。 本發明之第二項優點係其被採用後可形成小尺寸。可選 擇接觸面之尺寸遠遠大於接點之尺寸,以便確保充足之供 電,並與載體上之布局精準度保持一致。 在第-項具體實施例中,該主體包括_電性絕緣材料, 其封裝除該隙缝以外之半導體㈣。事實上此线即為配 備有一護套之該半導體元件或其所組成之一陣列。此護套 可為此-或多個半導體元件在一臨時載體上配備接點,模 製護套並移除臨時載體而實現。其顯要優點尤其體現於具 有不止-個半導體及其他元件之實施例中,其中為接觸面 配備導I互連,以便根據所需之—圖案與該等半導體裝置 互連。適宜的半㈣元件之組合包括基於不同基板之半導 體元件’譬如石夕、GaAs、㈣及此其他元件則如磁阻式 感測㈣機電元件(MEMS)、主體聲波毅器及類似物。 在第二項具體實施例中,該電性絕緣材料形成一護套, 其亦填滿該空穴。如此,該絕緣材料亦充分地封裝該半導
84902.DOC 1270968 體元件。如此可省却一額外保護層。結果,在選擇包圍空 穴之主體時可有更大的自由。該主體可為一聚合物材料, 亦可為玻璃或陶瓷。其亦可為包括元件及導體之一多層基 板。採用玻璃有一額外優點,即可用粉末喷砂法以低成本 製造適當之空穴。 在一較佳具體實施例中,存在一導熱層,其與半導體元 件之間存在熱傳遞,且其至少部分位於該空穴内側,如此 可確保散熱。此對動力元件尤為重要。若使用一習知雙極 電晶體,則導熱層可作為集極之連接。接著將導熱層導向 其與一接觸面接觸之第一面。最好係將位於一基板上之接 觸面與該裝置之其他部分裝配為一體。 在另一項具體實施例中,該導熱層僅覆蓋空穴内側之一 部分。本實施例尤其適於接點皆在隙缝處之半導體元件, 譬如積體電路、場效電晶體。與一具有内部導體之主體結 合時尤其有利。在此情況下,該導熱層實際上延續於整個 基板中,因而亦提供與該裝置背向隙缝之一面之導電性連 接。 在一項不同之具體實施例中,該裝置包括經由導電線路 (即互連)按所需與半導體元件接觸之其他元件。可將該等 元件納入具有所需尺寸及深度之獨立空穴中,但亦可利用 薄膜及厚膜程序將該等元件裝配或安置於主體上。此外, 該空穴中原本可能存在一些元件。可將導電線路安排在該 主體中。亦可將該等線路與該等接觸面連接。該裝置因而 在另一適宜之位置具有連接點。此類元件之範例有被動元
84902.DOC 1270968 件,譬如電阻器、線圈、電容器及變壓器;高頻元件譬如 諧振器、帶狀線、偶合器、開關;以及感測器。 該半導體元件最好係一電晶體。電晶體十分適宜用作功 率擴大器。在一具有此種電晶體之裝置中,要求接點位於 一側;適當地散熱;裝置高度小;且裝置製造成本低。根 據本發明之裝置符合上述之一切要求。 許多材料適合用作絕緣材料,只要其可以液體狀態使用 。適宜材料之範例有聚合物,譬如環氧樹脂類材料、聚丙 晞酸醋、聚酿亞胺,以及陶瓷;材料,譬如二氧化碎、氧化 I呂及以溶凝膠加工法製備之類似材料,以及有機材料,譬 如環丁晞苯。使用一熱固材料尤其有益,因為遮蓋不一定 透明。為排除寄生電容,最好使用具有較低介電常數之材 料,譬如一烷基替代二氧化矽、氫矽酸鹽(HSQ)、環丁烯 苯、SiLk等。 本發明之第二項目的係提供一種如序言所述類型之方法 ,以該方法可獲得一半導體裝置,可利用凸塊將其置於一 載體上,且該方法可同時施行於許多裝置。 本發明之第二項目的之達成係依靠包括以下步驟之方法: --為該主體配置半導體元件及一遮蓋,該遮蓋包括一導 電材料製成之圖案化層及一犧牲層; —將主體及遮蓋組裝,其方式使得半導體元件之接點與 遮蓋之圖案化層連接; --在遮蓋與主體之間配置一護套,將圖案化層機械地錨 定於護套中;以及 84902.DOC -9- 1270968 --自遮蓋移除犧牲層。 犧牲層之採用將生產簡化為主要係一遮蓋及一主體之裝 配,其後裝備護套。該工藝用途十分廣泛。若需要,可提 供結構性校準裝置用於校準遮蓋及主體。為將遮蓋及主體 中之導電層互連,使用一已知導熱連接裝置,譬如一各向 異性導電膠、一焊料或金屬凸塊、或類似物。如此之額外 優勢在於,該工藝之實施可不受制於空穴之具體形狀、主 體之材料或半導體元件之構造。至關重要之處在於,半導 體元件之接點及接觸面之間建立有良好連接。同時,在設 計及構造之選擇上有充分自由:首先,可局部上,即在接 接點處為接觸面提供增厚部分來平衡高度差。其次,可利 用凸塊以留出一定間隙。其三,可利用標準元件大規模應 用該工藝。於是,可修改空穴之設計。 選定之犧牲層形成一導電層之基板,並可在裝配後移除 。譬如矽及鋁係適宜之材料,可以蝕刻法將其徹底移除。 氧化物,譬如氧化鋁及二氧化矽,亦與聚醯亞胺、丙烯 酸酯及其他縮聚合物同樣適宜。譬如可藉由蝕刻、拋光或 剝離之方法將其移除。亦可將該等技術結合使用,如犧牲 層包括多個疊層時尤為有效。此多個疊層之一範例係一 Si-Si02-Si之疊層。圖案化層之厚度為(譬如)1至40 μιη,較 佳為5至15 μηι。該犧牲層之厚度為(譬如)25至75 μπι。 在第一項具體實施例中,具有半導體元件之主體的製備 方法為: —將半導體元件置於一臨時載體上,接點位於臨時載體 84902.DOC -10- 1270968 之側面; --將半導體元件成型,從而形成由電性絕緣材料製成之 主體;以及 —移除臨時載體,從而配置成隙縫。 本具體實施例尤其適於製造多晶片模組。 在第二項具體實施例中,具有半導體元件之主體在空穴 内側具有一導熱層,該空穴與半導體元件之間存在熱傳遞 ,且其中將該半導體元件置於主體之導電層上以提供具有 半導體元件之主體。如此使得該裝置之製造具有良好散熱。 實現此具體實施例之另一方法為,不將該半導體元件置 於主體之空穴中,而是置於遮蓋之導電圖案化層中。此選 擇性實現方法係根據申請專利範圍第10項之方法。 在一較佳具體實施例中,在遮蓋之圖案化層及犧牲層之 間存在一圖案化子層,該圖案化層及該子層包括由一凹陷 相互分開之第一及第二圖案,該凹陷在子層平面上之直徑 大於在圖案化層平面上之直徑。如此將該圖案化層直接機 械地錨定於護套中··當配置護套時,凹陷即被填滿;由於 凹陷在子層上之直徑較大,護套存在於圖案化層之下、之 上及緊鄰圖案化層。以此連接,若子層大體上根據與圖案 化層相同之遮罩製造圖案,則較有利。然而,不同處在於 ,在與第一側平行之一平面上,子層中圖案之直徑小於圖 案化層中之對應圖案。特定言之,若該圖案化層充當子層 之蝕刻遮罩,且若施行一濕式化學蝕刻操作,導致形成一 側蝕,則較為有利。 84902.DOC -11 - 1270968 該子層可為犧牲層之-部分。或者,該子層可包括不同 材料。若子層為犧牲層之—部分,則藉由對圖案化層材料 有選擇性之蝕刻劑的蝕刻處理來獲得子層之小直徑。 護套材料最好剌-絕、輯料。若護套之製備不僅使得 接觸表面錯定於護套中’且使得半導體元件封裝於護套中 ,則較有利。機械錨定係因遮蓋之圖案導電層之圖案之直 徑大於下面子層之對應圖案所致。相對於子層,圖案層之 圖業具有錯定於護套中之凸出邊緣。 在一較佳具體實施例中,主體包括多個空穴。半導體元 件安裝完畢後,將主體與一適當遮蓋組裝。僅在移除犧牲 層後,才將已組裝之主體與遮蓋分成獨立之電子裝置。 “在另一項具體實施例中,主體由玻璃組成。經由噴砂工 藝在此玻璃主體中形成空穴,隨後在空穴内側塗敷一導熱 層,該導熱層延伸至空穴以外。噴砂工藝之_較佳範例係 粉末喷砂,其本身已為熟悉此項技術者所知。採用玻璃之 優點在於其提供極佳之絕緣性。此外,不僅對於空穴之形 成,而且就將大塊玻璃板分成獨立之裝置而言,玻璃皆易 於加工。另外,藉由選擇玻璃,可調節其熱導性。 在-不同之具體實施例中,主體之製備係藉由將一導熱 層及一犧牲層之一薄片變形以形成空穴而達成,在主體與 遮盍之間配備護套後,即將犧牲層移除。事實上,主體及 遮蓋採用相同的材料。在一額外步驟中,將主體變形。該 變形操作可為一折疊操作《為形成空穴,可較佳地採用一 模型來擠壓薄片。此方式已取得良好成果。在已正式出版 84902.DOC -12- 1270968 之歐洲專利申請案EP 02078208.2(PHNL020719)中更詳細 地描述了薄片變形工藝,其内容以引用方式併入本文。 在本實施例之一具體較佳變型中,在移除犧牲層後,使 主體配備有一保護塗層,譬如藉由採用一聚合物材料成型 。合成之裝置主要包括半導體元件、接觸面、導熱層及護 套。該裝置非常輕,且可形成小尺寸,而同時散熱能力充 分。 根據本發明之裝置及方法的該等及其他方面顯然源自且 將由下述之實施例闡明。 實施方式 圖1係根據本發明之一裝置100的第一項實施例之剖面圖 。該裝置100包括一主體20,譬如以玻璃製成,該主體具有 一第一側面21及與第一側面相背之一第二側面22。該主體 20在第一側面21上具有包含一隙缝38之一空穴30。該隙缝 38被一圖案化層45及一護套35封閉。空穴30具有一内側39 ,空穴30之底部31即位於其中。在本範例中,空穴30之内 側39全部敷有一導熱層33,其厚度在5及50 μιη之間,較佳 介於10至25 μιη之範圍。導熱層30延伸至主體20之第一側 面21之末端34。空穴30容納一半導體元件10,本例中為一 雙極電晶體,具有發射器,在主體20之第一側面21上具有 基極11、12、13,並且在空穴30之底部31上具有一集極接 點。電晶體10經由主體30之底部31與導熱層33處於熱接觸 中。利用一導電黏接層14將半導體元件10安裝於空穴底部 3 1。此外,空穴中充滿護套35,圖案化層45亦機械地錨定 84902.DOC -13- 1270968 於其中。厚度較佳地介於10至15 μπι之間的圖案化層45包 括接觸面47、48。接觸面48與導熱層33之末端部分34接觸 。接觸面47與電晶體10之接點11、12、13接觸。除接觸面 47、48以外,圖案化層45可包括互連,電晶體藉由該互連 與裝置中之其他元件連接。譬如,導電層可不覆蓋空穴 之整個内表面,而僅存在接觸。其後藉由接觸面47及48之 適宜選擇性連接,提供至主體20之第一側面2丨的一互連。 具有圖案之導熱層33因而亦可適宜地用作放置另外元件之 互連層。若半導體元件1 〇為一場效電晶體,或另一接點 白在側之元件’則導熱層3 3不必延仲至主體2 〇之第一側 面21,其限制條件為已實行另一種散熱方式,譬如經由主 體20中之導熱體或經由一導熱互連,例如一自空穴川之底 部31至裝置100之第二側面22的金屬互連。 圖2顯示圖1所示裝置100之製造過程中的幾個階段。圖 2Α中所示主體20及圖2Β中所示遮蓋4〇作為啟動元件。 圖2Α顯示裝配前之主體20。主體2〇由玻璃構成,且以粉 末噴砂法在電路板平面上配置有空穴3G。空㈣之隙缝% 位於主體20之第-側面21±。在主體财形成所述空穴% 之工藝本身已為吾人所知,且其用於(譬如)基於聚合發光 二極體的顯示幕中。空穴3〇之深度可根據要放置之半導體 元件之高度調節。空穴3〇形成後,經由一遮罩以錢射法 沈積銅質導熱層33。亦可在微影触刻工藝中在導熱層上刻 製圖案’尤其若其為生產過程的最後步驟,即當空穴充填 時。微影蝕刻法形成圖案所需且以旋塗法塗敷之光學抗蝕
84902.DOC -14- 1270968 別將塗佈在第-側面上。導熱層33完成後,放置半導體元 件10 ’孩半導體元件配備有黏接層14。隨後,在接點11、 12、13及導熱層末端處給半導體元件塗敷焊料或金屬凸塊 。所用焊料材料可為(例如)pbSn。 圖2B顯示裝配前之遮蓋40。本範例中,並非必要地,遮 蓋40具有一第一側面41及一第二側面42,於第一側面41上 塗敷圖案化層45,於第二侧面42上塗敷犧牲層44。一子層 46與圖案化層45接觸,在本實施例中該子層係犧牲層44之 一邵分。在此,犧牲層44係一厚約60 μπι之鋁質層。圖案 化層45包括銅,厚約10 μηι。圖案化層45及子層46包含圖 案47 ’圖案之間具有一凹陷461。該凹陷461在子層46平面 中之直徑大於在圖案化層45平面中。 遮蓋40之製造如下:以微影蝕刻法在圖案化層45上形成 一籠頭形狀之二氧化矽遮罩,其後利用氯化鐵水溶劑以蝕 刻法將圖案化層45之銅自該遮罩移除。於此過程中,在遮 盍40中形成一凹陷461。藉由該凹陷461即定義了接觸面47 、48。隨後使用另一選擇性蝕刻劑移除部分犧牲層44。於 此過程中,犧牲層44相對於圖案化層45發生側餘,因此形 成子層46。譬如苛性鈉可用作鋁之選擇性蝕刻劑。 圖2C顯示將遮蓋40與主體20裝配後之裝置1〇〇。藉由遮 蓋之圖案化層45及主體20的第一侧面21上之導熱層33中所 配備的機械校準裝置,將主體20及遮蓋40校準。另可選擇 (譬如)光,以用於上述校準。為在圖案化層45及導熱層33 之間獲得一充分密封之連接,在約200°C下進行一熱處理。 84902.DOC -15· 1270968 應注意,進行裝配後,可選擇將半導體元件1〇置於遮蓋 40上。尤其在該例中,各種互連技術,譬如焊接、導電黏 接劑、金屬凸塊、擴散連接,可一方面用於將接點丨丨、12 13及接觸面47互連,另—方面將導熱層33之末端與接觸 面48互連。金屬凸塊可替代焊料作為主體2〇之接點與遮蓋 之接觸面47、48之間的連接裝置。然而在該例中,通常要 求在銅上、並較佳地在導熱層33及圖案化層45上塗敷一黏 接層,譬如一層Au、Α§、Pd及/或Ni。其中,Α·Αυ之合 金,譬如Au-Sn,可用於凸塊。採用八卜如極其有利於與一 丙烯酸酯層之結合,如已正式出版之歐洲專利申請案Ep 02077228.1(NL020471)中所述。 圖2D顯示將絕緣材料之護套35配置於空穴3〇中之後的 裝置100。在本範例中,係將一環氧化物用作絕緣材料。毛 細管力(其後視需要進行一真空處理)可確保環氧化物亦充 滿凹陷46卜該填充程序後,實施另一加熱步驟以固化絕緣 材料。 圖2E顯示移除犧牲層44之後的裝置1〇〇。本範例中,利 用苛性鈉以蝕刻法移除該層。事實上,此時裝置1〇〇已完成 。隨後,可在接觸面47、48上配置凸塊。若已在電路板平 面上製造裝置100,則首先將主體2〇分為獨立之裝置。為簡 化此分離程序,將圖案化層45及導熱層33製作圖案,使其 離開鋸切路徑。亦可選擇將額外塗層配置於接觸面47、48 上。 圖3A至Η顯示裝置ι〇〇之製造方法的第二項具體實施例
84902.DOC -16- 1270968 。它們顯示製造過程中不同階段之剖面圖。♦實上,該方 法之實施方式與關於圖2八至轉述之方法相同。盆間之區 別在於將與遮蓋之薄片基本完全相同之—薄片料具有: 熱層33之主體2〇。在此應用中,該薄片必須先變形。在— 稍後階段’可以-絕緣層替代薄片之犧牲層。進而,可保 持裝置限於-封裝於護套層35、25之中的導熱層Μ及—半 導體兀件ίο,同時接觸面47、48皆位於裝置1〇〇之第一側面 21。如此具有裝置1〇〇極輕且可小尺寸製造之優點。 圖3A至C顯示裝配之前製造主體2〇之三個步驟。一具有 導電層33之薄片5G及-犧牲層36用作啟動元件。將導熱層 33製作圖案後,若需要,根據所需圖案形成薄片5〇。為此 目的,使一模型接觸到薄片5〇,該薄片處於一硬基板上 (其可為模型之-部分)。模型具有—所需之圖案,從而形 成空穴30。該模型為(例如)具有所需圖案之一以基板(具有 Ni凸塊)。該模型可位於薄片5〇之任一側;換言之,模型之 圖案可能為空穴:30之正極或該空穴之負極。 圖3〇頭不遮盍4〇。圖3E顯示已裝配之裝置100。圖3F顯 示配備護套35後之裝置1⑼。該等步驟與關於圖2B至20所 述之步驟完全相同。 圖3G顯示移除犧牲層44及36後之裝置1〇〇。當裝置丨⑻浸 於一蝕刻浸泡劑時,此過程可於單一步驟中完成。當然, 犧牲層可由一不同材料構成,此時使用兩道蝕刻浸泡劑。 若犧牲層由一絕緣材料製成,或若僅導熱層33中配備之圖 案係自空穴30之底部31至主體之第一侧面21之連接,則無
84902.DOC -17- 1270968 需移除犧牲層36。 圖3H顯示已配置另一護套25之後及接觸面47、48上已配 置焊料60之後的裝置1〇〇。 圖式簡單說明 圖式中: 圖1係該裝置第一項具體實施例之剖面圖; 圖2A至E係主體、遮蓋及裝置在該方法之不同階段的剖 面圖; 圖3 A至Η係主體及遮蓋在該方法之第二項具體實施例的 不同階段之剖面圖,其結果形成該裝置之第二項具體實施 例0 各圖未按比例繪製,且為清楚起見,放大了一些尺寸 對應區域或部分盡可能以相同的參考數字代表。 圖式代表符號說明 10 半導體元件 11 , 12 , 13 14 20 21,41 22,42 25 30 接點 導電黏接層 主體 第一侧面 第二側面 另一護套 空穴 31 底部
84902.DOC -18 - 1270968 33 導熱層 34 末端部分 35 護套 36,44 犧牲層 38 隙缝 40 遮蓋 45 圖案化層 46 子層 47,48 接觸.面 50 薄片 60 焊料 100 裝置 461 凹陷 84902.DOC -19-
Claims (1)
1270968 拾、申請專利範園: 1. 一種電子裝置,其具有: 包含一空穴之一主體,該空穴具有一内側面及一隙缝; 配備有接點之一半導體元件,該半導體元件處於該空 穴中,且至少其部分接點係位於該空穴之隙縫處; 其特徵在於:該等接點經由導電連接件與接觸面電性 接觸,該等接觸面係錨定於電性絕緣材料中。 2. 如申請專利範圍第1項之電子裝置,其中該主體包括一電 性絕緣材料,其封裝除隙縫以外之該半導體元件。 3. 如申請專利範圍第1項之電子裝置,其中該電性絕緣材料 形成一護套,其同時亦充滿該空穴。 4·如申請專利範圍第3項之電子裝置,其進一步包括一導熱 層,該導熱層與該半導體元件之間存在熱傳遞,且其係 至少部分位於該空穴之内側。 5·如申請專利範圍第4項之電子裝置,其特徵在於··該主體 為由具有導電中間層之絕緣材料製成之一多層基板,該 導熱層為該多層基板之中間層的一部分。 6. 如申請專利範圍第1項之電子裝置,其特徵在於:存在其 他元件,其經由導電互連按需要與該半導體元件之該等 接點連接。 7. 一種製造電子裝置之方法,該電子裝置包括具有包含一 内侧及一隙缝之空穴之一主體,以及具有接點之一半導 84902.DOC 1270968 體元件,該半導體元件處於該空穴中,且至少其部分接 點係位於該空穴之該隙缝處; 該方法包括以下步騾: -為主體配備半導體元件及一遮蓋,該遮蓋包括由導 電材料製成之一圖案化層及一犧牲層; -組裝該主體與該遮蓋,其方式使得該半導體元件之 諸接點與該遮蓋之圖案化層連接; -在該遮蓋與該主體之間配置一護套,該圖案化層機 械地錨定於該護套中;以及 -自該遮蓋移除該犧牲層。 8·如申請專利範圍第7項之方法,其中具有該半導體元件之 該主體的配置步騾為: -將該半導體元件置於一臨時載體上,該等接點位於 該臨時載體之側面; -成型該半導體元件,隨之形成該電性絕緣材料之主 體;以及 -移除該臨時載體,隨之配置該隙缝。 9·如申請專利範圍第7項之方法,其中該主體在該空穴之内 側具有一導熱層,該導熱層係與半導體元件之間存在熱 傳遞,且其中經由將該半導體元件置於該主體之該導熱 層上,以提供具有該半導體元件之該主體。 84902.DOC 1270968 ιο·—種製造電子裝置之方法,該電子裝置包括具有包含一 内側及一隙缝之空穴之一主體,以及具有接點之一半導 體元件,該半導體元件處於該空穴中,且至少其部分接 點係位於該空穴之該隙缝處;該方法包括下列步驟: -配置該主體及一遮蓋,至少該空穴之部分内側配備 有一導熱層,且該遮蓋包括一導電材料之圖案化層及一 犧牲層; -將該半導體元件置於該遮蓋之該圖案化層上; -組裝該主體及該遮蓋,其方式使得該半導體元件與 該導熱層之間存在熱傳遞,且該半導體元件之諸接點與 該遮蓋之該圖案化層連接; -在該遮蓋與該主體之間配備一護套,該圖案化層機 械地錨定於該護套中;以及 -自該遮蓋移除該犧牲層。 11. 如申請專利範圍第8、9或10項之方法,其特徵在於:在 該遮蓋之該圖案化層與該犧牲層之間存在一圖案化子層 ,該圖案化層與該子層包括一第一及一第二圖案,該等 圖案係由一凹陷相互隔開,該凹陷在該子層平面上之直 徑係大於在該圖案化層平面上之直徑。 12. 如申請專利範圍第8或10項之方法,其特徵在於:該主體 包括複數個空穴,且其在放置半導體元件後與一適宜遮 84902.DOC 1270968 蓋組裝,並在移除該犧牲層後,將所組裝之主體及遮蓋 分成諸多獨立之電子裝置。 13·如申請專利範圍第9或10項之方法,其特徵在於··該主體 包括玻璃,且以一噴砂工藝形成該空穴,其後在該空穴 内側塗敷一導熱層,該層延伸至該空穴之外。 14.如申請專利範圍第9或10項之方法,其特徵在於:經由將 一導熱層及一犧牲層之薄片變形,形成該空穴,以製成 該主體,在該主體與該遮蓋之間配置該護套後即移除該 犧牲層。 84902.DOC 4-
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- 2003-04-11 TW TW092108376A patent/TWI270968B/zh not_active IP Right Cessation
- 2003-04-11 JP JP2003582820A patent/JP4469181B2/ja not_active Expired - Lifetime
- 2003-04-11 EP EP03715162A patent/EP1500141A1/en not_active Withdrawn
- 2003-04-11 US US10/510,304 patent/US6998533B2/en not_active Expired - Fee Related
- 2003-04-11 AU AU2003219352A patent/AU2003219352A1/en not_active Abandoned
- 2003-04-11 CN CNB038080532A patent/CN100459116C/zh not_active Expired - Fee Related
- 2003-04-11 WO PCT/IB2003/001296 patent/WO2003085736A1/en active Application Filing
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI779272B (zh) * | 2019-03-22 | 2022-10-01 | 乾坤科技股份有限公司 | 一種磁性裝置和堆疊式電子結構 |
Also Published As
Publication number | Publication date |
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TW200402138A (en) | 2004-02-01 |
WO2003085736A1 (en) | 2003-10-16 |
US6998533B2 (en) | 2006-02-14 |
EP1500141A1 (en) | 2005-01-26 |
CN100459116C (zh) | 2009-02-04 |
KR20040098069A (ko) | 2004-11-18 |
US20050117271A1 (en) | 2005-06-02 |
JP2005522864A (ja) | 2005-07-28 |
JP4469181B2 (ja) | 2010-05-26 |
CN1647275A (zh) | 2005-07-27 |
AU2003219352A1 (en) | 2003-10-20 |
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