TW530433B - A method of assembling a cell - Google Patents

A method of assembling a cell Download PDF

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TW530433B
TW530433B TW090115935A TW90115935A TW530433B TW 530433 B TW530433 B TW 530433B TW 090115935 A TW090115935 A TW 090115935A TW 90115935 A TW90115935 A TW 90115935A TW 530433 B TW530433 B TW 530433B
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plates
stack
anode
cathode
battery
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Matthew Martin Airey
Harry Bridge
David Gerrard Leyland
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Aea Technology Plc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0583Construction or manufacture of accumulators with folded construction elements except wound ones, i.e. folded positive or negative electrodes or separators, e.g. with "Z"-shaped electrodes or separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0413Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0459Cells or batteries with folded separator between plate-like electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0085Immobilising or gelification of electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • H01M4/1393Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/14Cells with non-aqueous electrolyte
    • H01M6/18Cells with non-aqueous electrolyte with solid electrolyte
    • H01M6/181Cells with non-aqueous electrolyte with solid electrolyte with polymeric electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49108Electric battery cell making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49108Electric battery cell making
    • Y10T29/49114Electric battery cell making including adhesively bonding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49169Assembling electrical component directly to terminal or elongated conductor

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Secondary Cells (AREA)
  • Primary Cells (AREA)
  • Cell Separators (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Description

530433 五、發明説明(1 ) 本發明係關於一種電池(例如鋰離子電池)之製造方 法,其爲將眾多的陽極及陰極板堆疊在一起。 多年來已熟知以鋰金屬陽極及可內插或嵌入鋰離子 之材料的陰極來製造電池。許多廣泛不同的內插材料 (諸如氧化鋰鈷及氧化鋰錳)已熟知可做爲陰極材料,及 此材料可與固體電解質材料混合以形成複合陰極。此 電池可使用諸如飽含做爲電解質之鋰鹽溶液的濾紙_ 聚丙烯做爲分離器,其中該鋰鹽溶液劑爲諸如碳酸丙二 酯之有機液體。此外,可使用以聚合物爲基底的固體_ 解質,例如鋰鹽與聚(環氧乙烷)之復合物。於二級或可 再充電的鋰電池實例中,鋰金屬陽極之使用因其會產生 樹模石生長的問題而未令人滿意;但若使用內插材料 (諸如石墨)做爲陽極則可製得令人滿意的電池。此電 池可稱爲”鋰離子”電池或”轉換”電池,其中鋰離子在充 電及放電期間會在二個內插材料之間交換。 例如,已由哥日次(Gozdz)等人(美國5296318)建議使 用以聚偏二氟乙烯及相關的共聚物爲基底之聚合物電 解質,其可利用將75至92個百分比的偏二氟乙烯及8 至2 5個百分比的六氟丙烯共聚物,與鋰鹽及相容的溶 齊U (諸如碳酸次乙酯/碳酸丙二酯混合物)混合,再從含低 沸點溶齊!J (諸如四氫呋喃)之溶液澆鑄(cast)。 G B 2 3 〇 9 7 0 3 B ( A E A技術)描述類似的電解質組成物,其中 該聚合物爲聚偏二氟乙烯(PVdF)同聚合物,而PVdF的 特徵爲其具有非常低的熔體流動指數。亦可以下列方 530433 五、發明説明(2 ) 法製造此固體聚合物電解質,首先將聚合物材料製成多 孔薄膜,然後將該薄膜浸入含鋰鹽的有機溶液中使得電 解質溶液聚合物薄膜結合,如描述於E P 0 7 3 0 3 1 6 A ( E 1 f A t o c h e m )。 根據本發明,已提供一種電化學電池的組合方法,其 包括每個具各自的嵌入材料之眾多陽極板及眾多陰極 板,且該方法包括形成交替地堆疊不連續且分離的陰極 板及不連續且分離的陽極皮之堆疊,其中每片板子各自 地包括接至金屬電流收集器的離子嵌入材料層;及在接 續的電極板之間插入形成Z字形的連續分離器/電解質層。 電化學電池可爲鋰離子電池,各自地包含鋰離子嵌入 材料的陽極板及陰極板,例如陽極板中的石墨及陰極板 中的氧化鋰鈷。 分離器/電解質層可爲多孔的惰性分離器,例如聚乙 烯或聚丙烯,及於此實例中電解質溶液必需隨後地加入 組合中以形成電池。例如於鋰離子電池中,此電解質溶 液包括溶解在有機溶劑(諸如碳酸次乙酯)的鋰鹽。此 分離器不會與電解質溶液作用。此外,分離器/電解質 層可包括以P V d F爲基底的多孔聚合物(同聚合物、共 聚物或接枝聚合物)薄片;隨後地加入電解質溶液,該聚 合物薄片會與電解質溶液作用以形成固體或膠質電解 質。再者,另一種分離器/電解質層可包括以PVdF爲基 底的聚合物之聚合物電解質、鋰鹽及相容的有機溶劑 (類似於由哥日次等人在美國5 29 6 318中或AEA技藝 -4- 530433 五、發明説明(3 ) (GB2309703)中所描述)。其中,分離器/電解質層多孔薄 片(較佳地爲多微孔性),其孔洞寬較佳地在0.1及10微 米之間,更佳地在〇. 5及2微米之間。 此多微孔薄膜可從溶劑/非溶劑混合物或助溶劑之澆 鑄獲得,使得全部製程於缺水或缺濕度下進行,以減少 水存在最後的薄膜中之風險(水對鋰電池的特性有 害)。非溶劑不應該僅會溶解在溶劑中,而是應該可與 溶劑以實質上全部的比例溶混。非溶劑之沸點較佳地 比溶劑高,較佳地高於約2 0 °C。例如溶劑可爲二甲基甲 醯胺或二甲基乙醯胺,於此實例中合適的非溶劑有^辛 醇(其可溶解在那些溶劑中及其沸點約1 94t:)。其它非 溶劑有卜庚醇、2 -辛醇、4 -辛醇或3 -壬醇。 於製造多微孔薄膜時,在乾燥期間蒸發速率必需不能 太快,若快速乾燥則會趨向於產生大孔洞,亦會導致形 成不透性薄層而防止下面液體的蒸發。當使用助溶劑 時,乾燥製程應該於溫度低於助溶劑溶解的溫度下進 行。因此聚合物會沉澱及咸信會產生二個相:富含聚合 物相及缺少聚合物相。當助溶劑蒸發時富含聚合物相 之比例會逐漸地增加,但是缺少聚合物相之殘餘的小滴 會形成孔洞。 本發明現將進一步及更特別地僅以實例及參考伴隨 的圖形來描述,而該圖形顯示出本發明之電池的製造 (不按比例)。 冬孔薄膜之製造 530433 五、發明説明(4 ) 將特徵爲具有低的熔體流動指數値(於1 〇公斤及 230 °C下約0.7克/10分鐘)之同聚合物PVdF(Solvay等 級1 0 1 5 )溶解在4 5 °C的二甲基甲醯胺(D M F )中同時攬拌; 將1 5克之Ρ V d F溶解在8 5克的D M F中。然後逐滴加 入小量(9克)的1-辛醇至聚合物溶液,及在此加入期間 小心地混合以保証該混合物爲均相。1 -辛醇的量必需 不能太大否則溶液會膠質化。然後將所產生的三元混 合物使用滾筒上的括刀澆鑄到鋁箔基材上,以形成起始 厚度爲〇 · 2 5毫米的薄層,然後將其通過7公尺長的乾 燥通道,該通道具有二個連續的乾燥區域其各別地爲溫 度65 °C及100 °C。以〇.5公尺/分鐘的速度移動通過乾 燥通道。在乾燥區域將該薄膜曝露至流速爲1 4公尺/ 秒的乾燥空氣中5以蒸發移除任何溶劑及非溶劑。此乾 燥空氣可利用將空氣通過除濕器而獲得。 在薄膜通過乾燥道期間(1 4分鐘),溶劑及非二者逐漸 地蒸發(雖然溫度都低於它們二者的沸點),溶劑趨向於 更快地蒸發。因此可獲得厚度約20-2 5微米的白色聚 合物薄膜,以掃描式電子顯微鏡分析則顯示出其具多微 孔性。洞的直徑尺寸範圍爲〇 . 5 -2 · 0微米,典型地約1 微米。 隨後地將該多微孔薄膜於真空中乾燥以保証移除全 部微量的溶劑及非溶劑。 電極之製造 陰極可從尖晶石L i M n 2 〇 4、小比例的導電碳及做爲 530433 五、發明説明(5 ) 黏著劑之同聚合物p v d F 1 〇 1 5 (如上述所提)的混合物來 製造,而該混合物可從用做P V d F溶劑之N -甲基吡略烷 _ (NMP)溶液中澆鑄而製得。該混合物利用刮刀澆鑄 到鋁箔上,然後通過具溫度爲8 及1 2 (TC的區域之乾 燥器,以保証蒸發全部的NMP(沸點約2 0 3 °C )。重覆此 製程以製造箔表面每邊都黏附混合物之雙邊陰極。利 用隨後的真空乾燥以保証進一步地移除NMP。可利用 輪壓機或低壓滾輪進一步加強混合物對箔的附著力。 陽極之製造可利用將粒子尺寸1 〇微米、已於2 8 0 0 °C下加熱處理過之中間碳微珠(M C Μ B 1 0 2 8 ),與小量石 墨及做爲黏著劑之同聚合物PVdF1015混合而製得。 將此混合物從Ν Μ P溶液中使用類似於在陰極所描述的 方式澆鑄到銅箔上、乾燥及輪壓。 切割數片矩形的陽極薄片及陰極薄片,該些薄片將突 出金屬箔條。於一個特定的實例中陽極可爲3 1毫米X 48毫米5及陰極爲29毫米χ46毫米,每個電極在其一個 末端皆具有9毫米寬未塗佈的矩形接頭。 翅合電Ί 現在看至第1圖,其爲在電池製造期間的終端正視圖’ 然後矩形平板電池可從5 0毫米寬的多孔薄膜長條 1 0、九片雙邊陰極薄片1 2 ( 2 9毫米χ 4 6毫米)及十片陽 極薄片1 4 ( 3 1毫米X 4 8毫米)組合而成;其中該陽極薄 片有八片爲雙邊的、陽極薄片1 4a僅在其上表面具有 陽極混合物及陽薄片1 4 b僅在其下表面具有陽極混合 -7-

Claims (1)

  1. 六、申請專利範圍 第9 0 1 1 5 9 3 5號「電池之組合方法」專利案 (9 1年1 2月修正) Λ申請專利範圍: 1. 一種電化學電池之組合方法,該電池包括堆疊之複數 枚陽極板(1 4 )及眾多的陰極板(1 2 ),每枚板(1 2,1 4 ) 包括一具有各自連接到金屬電流收集器之分離的離 子嵌入材料層,此等板不在堆疊之端邊乃包括此種 連接到連接於電流接受器主表面之層,而且每個電 極(1 2,1 4 )通常爲矩形形狀並具有與電流收集器整合 之接頭(1 8,1 6 );該接頭(1 8,1 6 )係自堆疊中突出, 該方法包括形成交替地堆疊不連續且分離的陰極板 (12)與不連續且分離的陽極板(14)之堆疊,每個電極 包括各自地接至金屬電流收集器之離子嵌入材料層, 及在接續的電極(1 2,1 4 )之間插入一條形成Ζ字形的 連續分離器/電解質層(1 〇 );且該接頭(1 8,1 6 )從堆 疊中突出,該堆疊係將板(1 2,1 4 )中之一各別地放置 在堆疊上而形成,然後將分離器/電解質層(10)交 錯覆蓋之;並且接著使在所有陰極板(1 2 )之接頭(1 8 ) ,和在所有陽極板(1 4 )上之接頭(1 6 )間形成電性連 接。 2.如申請專利範圍第1項之方法,其中該電池爲鋰離子 電池,及該陽極板(1 4 )及該陰極板(1 2 )包括各自的鋰 六、申請專利範圍 離子嵌入材料。 3.如申請專利範圍第1或2項之方法,其中該分離器/ 電解質層(1 〇 )爲一種多孔的聚合材料薄片,及該方法 亦包括隨後地將電解質溶液加入該組合以形成電池 〇 4·如申g靑專利範圍第3項之方法,其中該電解質溶液在 加入電池之後會與分離器作用以形成膠質電解質。 5. —種電化學電池,其係包括形成堆疊之複數片陽極 板(1 4 ),和複數片陰極板(1〗),每枚板(1 2,1 4 )包括 一具有各自連接到金屬電流收集器之分離的離子嵌 入材料層,此等板不在堆疊之端邊乃包括此種連接 到連接於電流接受器主表面之層,而且每個電極 (1 2,1 4 )通常爲矩形形狀並具有與電流收集器整合之 接頭(1 8,1 6 ),該陰極板(1 2 )和陽極板(1 4 )係交替地 配置成一具有自堆疊突出的接頭(18, 16)之堆疊,及 在接續的電極(1 2,1 4 )之間插入一條形成Z字形的連 續分離器/電解質層(1 〇 ),並且接著使在所有陰極板 (1 2 )之接頭(1 8 ),和在所有陽極板(1 4 )上之接頭(1 6 ) 間形成電性連接。
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US20030170533A1 (en) 2003-09-11
GB0016057D0 (en) 2000-08-23
DE60118919T2 (de) 2006-12-14
EP1295355A1 (en) 2003-03-26
AU2001264105A1 (en) 2002-01-14
US7150768B2 (en) 2006-12-19
DE60118919D1 (de) 2006-05-24
KR100783305B1 (ko) 2007-12-10
JP4753527B2 (ja) 2011-08-24
WO2002003493A1 (en) 2002-01-10
KR20030019467A (ko) 2003-03-06
EP1295355B1 (en) 2006-04-19

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