TW202128286A - 用於塗佈工件的系統和方法 - Google Patents

用於塗佈工件的系統和方法 Download PDF

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Publication number
TW202128286A
TW202128286A TW109129114A TW109129114A TW202128286A TW 202128286 A TW202128286 A TW 202128286A TW 109129114 A TW109129114 A TW 109129114A TW 109129114 A TW109129114 A TW 109129114A TW 202128286 A TW202128286 A TW 202128286A
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Taiwan
Prior art keywords
workpiece
coating
module
station
coated
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TW109129114A
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English (en)
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TWI826720B (zh
Inventor
卡洛斯 馬丁
羅蘭 貝爾
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德商斯德姆機械製造股份有限公司
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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00—Coating starting from inorganic powder
    • C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103—Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/03—Observing, e.g. monitoring, the workpiece
    • B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
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    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
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    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/22—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc
    • B05B7/222—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using an arc
    • B05B7/226—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using an arc the material being originally a particulate material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/22—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc
    • B05B7/228—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using electromagnetic radiation, e.g. laser
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/25—Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
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    • B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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    • B23K26/08—Devices involving relative movement between laser beam and workpiece
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    • B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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Abstract

本發明關於用於使用塗佈裝置塗佈工件的系統和方法，塗佈裝置設計成將金屬塗層施加到工件的表面。根據本發明，設置成：提供多個塗佈裝置且其被佈置在模組組中，該多個塗佈裝置設計為相同的塗佈模組；輸入測量工位被分配至模組組，藉助於輸入測量工位，可檢測待塗佈的工件的面的表面；提供了輸送設備，藉助於輸送設備，可將工件從輸入測量工位供應到塗佈模組中的一個；輸出測量工位被分配至模組組，藉助於輸出測量工位，可檢測工件的已塗佈的面的表面。

Description

用於塗佈工件的系統和方法
本發明關於一種如請求項1的前序部分的用於使用塗佈裝置塗佈工件、特別是制動盤或制動鼓的系統，該塗佈裝置設計成將金屬塗層施加到工件的表面。
此外，本發明關於一種如請求項12的用於塗佈工件的方法。
長久以來已知用於使用塗佈裝置(藉助於其將金屬塗層施加到工件表面)塗佈工件的系統和方法。此類塗佈裝置用於發動機組中的缸膛的塗層中，例如，其中使用電漿噴塗法、熱噴塗法或另一金屬塗佈方法。
本案申請人的EP 3 048 181 B1公開了一種對工件進行金屬塗佈的系統和方法，其中，包括待塗佈的缸膛的發動機組佈置在旋轉台上，藉助於該旋轉台，工件可在裝載工位和處理工位之間旋轉。在此過程中，發動機組被容納在裝載工位中，其中使用測量設備測量缸膛。然後，發動機組被旋轉到塗佈位置中，其中藉助於電漿噴塗將金屬塗層施加到缸膛表面。同時，在將發動機組旋轉到塗佈位置中時，已完成塗佈的發動機組往回旋轉到裝載位置中。在該過程中，使用測量設備測量已塗佈的發動機組，然後將其從裝載工位卸載。
在裝載工位，藉由測量設備再次測量發動機組的如此塗佈的表面，例如，使得直接識別塗佈缺陷。
在這種已知的先前技術中，測量和塗佈可在單個裝置中執行，其中每個塗佈裝置只需要一個測量設備。因此，大和相對貴重的發動機組可被高效地處理且帶有高的塗佈品質和塗佈可靠性。
本發明是基於提供一種用於塗佈工件的系統和方法的目標，藉助於其，甚至在相對小的工件的情況下也可實現增加的效率。
根據本發明，該目標藉由具有請求項1的特徵的系統以及藉由具有請求項12的特徵的方法兩者而解決。本發明的較佳實施例在附屬請求項中闡述。
根據本發明的系統的特徵在於：提供多個塗佈裝置且其被佈置在模組組中，該多個塗佈裝置設計為相同的塗佈模組；輸入測量工位被分配至模組組，藉助於該輸入測量工位，可檢測待塗佈的工件的面的表面；提供了輸送設備，藉助於該輸送設備，可將工件從輸入測量工位供應到塗佈模組中的一個；以及輸出測量工位被分配至模組組，藉助於該輸出測量工位，可檢測工件的已塗佈的面的表面。
本發明的基本概念可被認為是：為了增加效率，提供大量基本相同地構造的塗佈模組，它們形成模組組。根據本發明，測量工位並不是分配至單個塗佈模組，而是公共輸入測量工位和公共輸出測量工位整體上分配至模組組。這確保了工件在處理前和處理後基本一致的測量結果。因此可獲得大量具有類似品質的工件。由於該系統設計，在有效的成本下實現了增加的可用性水準，因為，如果需要密集維護的塗佈裝置中的一個發生故障，它可被另一個塗佈模組迅速替換，而測量工位仍能夠使用。使用該系統，可生產特別是低磨損和/或特別耐腐蝕的大批量生產的構件，例如包括金屬制動表面的制動盤或制動鼓。
輸送設備可被設計成任何形式，且可包括例如一個或多個裝卸機器人。
根據本發明的發展，藉由包括線性輸送機的輸送設備實現了特別緊湊和耐用的設計，各個塗佈模組沿該輸送設備佈置。待處理的工件可因此經過各個塗佈模組，直到它被例如單獨的裝卸或供應單元供應到選擇的塗佈模組。
原則上，輸入測量工位和輸出測量工位可結合且本身可包括一個或多個測量設備。根據本發明的變型，特別較佳的是，在線性輸送機的輸送方向上，輸入測量工位佈置在模組組的上游且輸出測量工位佈置在模組組的下游。這樣，可實現製造系統內的定向材料流。此處，製造系統可包括工件的預處理，例如藉助於機加工、打磨表面、清潔表面或者類似的處理步驟。其他處理工位可佈置在用於塗佈的系統的下游。
根據本發明的發展，對於基本自動化的工作流，有利的是，提供至少一個裝卸設備，特別是多軸夾持器，藉助於其，可將工件供應到輸入測量工位和/或輸送設備和/或輸出測量工位。因此，例如，裝卸設備可佈置在輸入測量工位的上游，藉助於該裝卸設備，可將工件從主輸送設備供應到例如輸入測量工位，並且在測量完成後，將工件從輸入測量工位轉移到輸送設備，並且轉移到各個塗佈模組。以類似的方式，額外的裝卸設備可佈置在輸出測量工位的上游，該設備將工件從輸送設備取走且將其供應到輸出測量工位，並且可選地，在輸出測量工位的測量後，該工件被再次供應到主輸送設備。額外的裝卸設備(例如多軸夾持器或者簡單的供應輸送機)甚至可佈置在各個塗佈模組處以便將工件從輸送設備(特別是線性輸送機)供應到選擇的塗佈模組。工件可被夾緊到運輸托盤上，工件在夾緊位置中被測量、塗佈和輸送。
本發明的另一個實施例的特徵在於：提供了控制設備，該控制設備設計成控制輸送設備以將特定工件供應到特定塗佈模組；並且，控制設備進一步設計成基於輸入測量工位中已檢測到的特定工件的測量值來控制特定塗佈模組施加金屬塗層到工件。在該過程中，系統由控制設備全面控制。在測量工件後，所得到的特別是包括顯示沿表面的峰和谷的輪廓的表面結構的測量值從控制設備提供給空閒且由控制設備選擇用於執行塗佈的塗佈模組。資料可從整個系統的控制設備傳輸並輸入相應塗佈模組的子控制單元中。可在工件上執行與來自輸入測量的值相關的期望的塗層。
在塗佈完成後，對已塗佈的工件進行最後一次測量，測量值(其同樣特別地包括表面輪廓和表面上的厚沉積物)被提供到控制設備。控制設備可將輸入值和輸出值進行比較，並可將它們與經相應塗佈模組的塗佈相關的值相關聯。結果，例如可確定工件是否被正確塗佈，或者在特定塗佈模組中的塗佈期間是否產生了缺陷或者至少不期望的偏差。這使得有可能識別在早期階段出現的缺陷或偏差，並且特別地還有可能在出現次品之前的合適時間識別特定塗佈模組中朝尺寸偏差的趨勢。據此，可以在塗佈的過程中修改塗佈模組的參數，或者及時啟動塗佈模組的保養工作。
根據本發明的變型，另一改進可藉由使每個塗佈模組包括支撐框架且在模組組中可互換地佈置而實現。在簡單的情況下，這裡的支撐框架可包括托盤狀的底板和/或箱狀的框架。這使得有可能使用叉車或者室內吊車來移動塗佈模組。因此，例如，一個塗佈模組可以高效方式被新的塗佈模組替換。藉由增加額外的塗佈模組或者藉由運走不需要的塗佈模組，還可以很容易地進行生產量調整。
原則上，模組組中的塗佈模組可以以任意期望方式佈置。根據本發明的發展，有利的是，模組組中的塗佈模組彼此並行地佈置。該並行不一定指並行空間佈置。而是，該用語應當被認為是與串列佈置相反，其中各個塗佈模組在並行佈置中定位在彼此旁邊，並且能夠彼此並行地執行塗佈。
根據本發明的發展，藉由使多個模組組各自設有輸入測量工位和輸出測量工位並且彼此並行地佈置實現了生產量調整期間的靈活性的進一步提高。這樣，藉由兩個或更多個各自包括多個塗佈模組的模組組也可同時並行地塗佈大量工件。對於較大的生產量改變，可因此增加額外的模組組或者將其從整個系統斷開。
這裡特別有利的是，提供主輸送設備以用於向至少一個模組組供應工件以及用於從其中卸下工件。主輸送設備與相對於彼此佈置成並行佈置的各個模組組互連。主輸送設備可特別地為線性輸送機，例如包括循環輸送帶的運輸輸送機。
本發明的較佳實施例進一步包括，後處理工位被分配至一個模組組或多個模組組。該工位後處理設計成用於工件的已塗佈表面的材料移除處理。該材料移除處理可特別地包括對已施加的金屬塗層的磨削、珩磨、研磨或拋光。
本發明的另一個有利變型可被認為是控制設備設計成用於基於已塗佈的工件的測量值來控制後處理工位，該測量值已由工件所經過的輸出測量工位檢測。特別地，層厚度和塗層中的不規則可在該過程中藉由控制設備傳輸至後處理工位。後處理工位中的子控制單元可基於來自輸出測量工位的這些測量值提供有效的後處理。
關於用於使用上述系統塗佈工件的根據本發明的方法，設置為：待塗佈的工件被供應至輸入測量，其中檢測待塗佈的工件的面的表面；藉助於輸送設備將工件引導到模組組中的塗佈模組中的一個，在該模組組中，將金屬塗層施加到待塗佈的工件的表面；以及，將已塗佈的工件供應到輸出測量工位，其中檢測工件的已塗佈的表面。
使用該方法，可根據本發明來操作上述系統。上述優點可由此實現。
塗佈可以是合適的塗佈方法，特別是雷射沉積焊接、電漿噴塗、熱噴塗法等等。
使用根據本發明的方法，可使特別是制動盤或制動鼓或作為大批量生產構件的其他制動構件高效地設有耐磨損和/或耐腐蝕的金屬塗層。藉助於此類制動構件，可顯著減少制動期間的磨損和因此帶來的顆粒釋放問題。
根據本發明的系統10的第一實施例在圖1中示出。所述系統包括四個塗佈模組20，它們在彼此旁邊以並行佈置形成模組組30。輸入測量工位40在模組組30的上游，工件(這裡未示出)藉助於主輸送設備60輸送到該工位。藉助於在該示例性實施例中構造為多軸機器人的裝卸設備32，從主輸送設備60拾取工件並將其供應到箱形輸入測量工位40。
在輸入測量工位40中測量工件(特別是待塗佈的表面)。在該過程中，可特別地檢測待塗佈的面的表面結構，其中特別地檢測和測量表面中的峰和谷。
然後，可將所測量的工件經由裝卸設備32從輸入測量工位40轉移出來，或直接從輸入測量工位40轉移到沿塗佈模組20運行的線性輸送設備36。在每個塗佈模組20的上游，在設計為線性輸送機的輸送設備36上佈置有供應設備38，藉助於該供應設備，工件被引入選擇的塗佈模組20的箱形殼體21中的入口開口24中。
塗佈模組20設計成相同或基本相同的，並且包括運輸框架22。利用該運輸框架22，可藉助於室內起重機或叉車來移動和重新定位塗佈模組20。這使得例如在生產量改變的情況下有可能添加或移除額外的塗佈模組20，或為了修理或維護目的利用新的塗佈模組20替換先前的塗佈模組20。
在塗佈模組20中，工件5的至少一個表面設置有金屬塗層，這將在下面結合圖2更詳細地解釋。在塗佈之後，工件藉由入口開口24往回引導到輸送設備36上。這也可藉由供應設備38來執行。藉助於輸送設備36，塗佈的工件被輸送到公共輸出測量工位50，在該公共輸出測量工位中測量工件的塗佈的表面。在輸出測量工位50中的該最終測量之後，將工件往重播到主輸送設備60上，藉助於該主輸送設備，可輸送工件以進行進一步處理。工件同樣可藉由裝卸設備32以與輸入測量工位40相同的方式從輸送設備36轉移到輸出測量工位50並且再次轉移到主輸送設備60，但是這未在圖1中示出。
在輸入測量工位40中針對指定工件確定的測量值傳輸到中央控制設備。藉助於控制設備，輸送設備36也由相關的供應設備38控制，使得測量的工件被引導至模組組30中的指定塗佈模組20。同時，藉由控制設備將指定工件的測量值轉送到選擇的或指定的塗佈模組20，使得可取決於輸入測量值來塗佈工件5。在塗佈之後，在箱形輸出測量工位50中測量工件，所確定的測量值同樣轉送到中央控制設備和針對指定工件的資料集。可在控制設備中執行輸入測量值和輸出測量值以及塗佈參數的比較，以便確定是否已經正確執行塗佈。如果需要，在塗佈期間可藉由控制設備重新調整塗佈模組20的指令引數。
根據圖2，可提供盤形元件作為待塗佈的工件5，特別是具有一個或兩個待塗佈的表面6的制動盤。金屬塗層可藉由塗佈噴嘴26藉助於電漿塗佈或雷射沉積焊接來施加。塗佈噴嘴26佈置在載體27上。在電漿塗佈中，金屬顆粒在電弧中熔化且以高速施加至表面6。在沉積焊接中，首先施加塗佈材料(特別是金屬粉末)，並然後藉助於雷射器局部熔化。在該過程中，可以多個步驟和多層執行塗佈。特別地，還可利用不同的層厚度、不同的材料和不同的方法來施加這些層，以便獲得期望的特性，特別是在黏附性、耐磨性和/或耐腐蝕性方面。
原則上，可能使用藉助於載體27沿待塗佈的工件表面6移動的塗佈噴嘴26來執行塗佈。除了電漿噴塗和/或雷射沉積焊接之外，也可使用其他熱金屬塗佈方法作為備選，或者相互結合。
在圖3中示出了根據本發明的系統10的發展，其包括總共三個模組組30，每個模組組由四個塗佈模組20組成。在此，根據圖1中的實施例設計各個模組組30，其中在每個模組組30中分配輸入測量工位40和輸出測量工位50。
總共三個模組組30沿線性主輸送設備60佈置，使得在該並行佈置中，可在各個模組組30和各個塗佈模組20中並行地處理工件。在經過相應的輸出測量工位50之後，將已完成塗佈的工件往回引導到主輸送設備60，藉助於該主輸送設備將工件輸送到後處理工位64。
在根據圖3所示的實施例中，後處理工位64包括總共四個並行地佈置的磨削裝置66。藉助於磨削裝置66，可處理和磨削工件的至少一個塗佈表面作為最終步驟。為了確保高效的後處理，可將對每個工件檢測到的測量值轉送到後處理工位64中的指定的磨削裝置66，該後處理工位已經由控制設備選擇用於處理工件。例如，取決於工件的塗佈表面的檢測到的最終高度，可因此使磨削工具在相應的磨削裝置66中朝著工件有效地前進。
從根據圖3的實施例可特別看出，即使對於潛在需要的生產量的更大增加，不僅各個塗佈模組20而且各自包括多個塗佈模組20以及相關聯的輸入測量工位40和輸出測量工位50的整個模組組30可很容易地添加到整體系統中。
5:工件 6:表面 10:系統 20:塗佈模組 21:箱形殼體 22:運輸框架 24:入口開口 26:塗佈噴嘴 27:載體 30:模組組 32:裝卸設備 36:輸送設備 38:供應設備 40:輸入測量工位 50:輸出測量工位 60:主輸送設備 64:後處理工位 66:磨削裝置
下面基於圖式中示意性示出的較佳實施例來更詳細地解釋本發明，在圖式中： 圖1是根據本發明的包括模組組的系統的示意圖； 圖2是用於塗佈工件的示意圖；以及 圖3是根據本發明的另一個系統的透視圖，該系統包括多個根據圖1的模組組。
10:系統
20:塗佈模組
21:箱形殼體
22:運輸框架
24:入口開口
30:模組組
32:裝卸設備
36:輸送設備
38:供應設備
40:輸入測量工位
50:輸出測量工位
60:主輸送設備

Claims (12)

  1. 一種用於使用塗佈裝置塗佈工件(5)、特別是制動盤或制動鼓的系統，所述塗佈裝置設計成將金屬塗層施加到所述工件(5)的表面(6)，其特徵在於， 提供多個塗佈裝置且其被佈置在模組組(30)中，所述多個塗佈裝置設計為相同的塗佈模組(20)； 輸入測量工位(40)被分配至所述模組組(30)，藉助於所述輸入測量工位(40)，可檢測待塗佈的所述工件(5)的面的表面(6)； 提供輸送設備(36)，藉助於所述輸送裝置(36)，可將所述工件(5)從所述輸入測量工位(40)供應到所述塗佈模組(20)中的一個；以及 輸出測量工位(50)被分配至所述模組組(30)，藉助於所述輸出測量工位(50)，可檢測所述工件(5)的已塗佈面的表面(6)。
  2. 如請求項1所述之系統，其中，所述輸送設備(36)包括線性輸送機，各個所述塗佈模組(20)沿所述線性輸送機佈置。
  3. 如請求項2所述之系統，其中，在所述線性輸送機的輸送方向上，所述輸入測量工位(40)在所述模組組(30)的上游，且所述輸出測量工位(50)在所述模組組(30)的下游。
  4. 如請求項1所述之系統，其中，提供至少一個裝卸設備(32)，特別是多軸夾持器，藉助於其，所述工件(5)可被供應到所述輸入測量工位(40)和/或所述輸送設備(36)和/或所述輸出測量工位(50)。
  5. 如請求項1所述之系統，其中，提供控制設備，所述控制設備設計成控制所述輸送設備(36)以將特定工件(5)供應到特定塗佈模組(20)，並且 所述控制裝置進一步設計成在所述金屬塗層被施加至所述工件(5)時，取決於所述輸入測量工位(40)中已檢測到的所述特定工件(5)的測量值來控制所述特定塗佈模組(20)。
  6. 如請求項1所述之系統，其中，每個塗佈模組(20)包括運輸框架(22)且可互換地佈置在所述模組組(30)中。
  7. 如請求項1所述之系統，其中，所述模組組(30)中的所述塗佈模組(20)彼此並行地佈置。
  8. 如請求項1所述之系統，其中，多個所述模組組(30)各自設有輸入測量工位(40)和輸出測量工位(50)，並且彼此並行地佈置。
  9. 如請求項1所述之系統，其中，主輸送設備(60)設置成用於將所述工件(5)供應到至少一個所述模組組(30)和用於從其中卸下所述工件(5)。
  10. 如請求項1所述之系統，其中，後處理工位(64)被分配至一個所述模組組(30)或多個所述模組組(30)，所述後處理工位(64)設計成用於所述工件(5)的已塗佈表面的材料移除處理。
  11. 如請求項10所述之系統，其中，控制設備設計成用於基於所述已塗佈的工件(5)的測量值來控制所述後處理工位(64)，所述測量值由所述工件(5)已經過的所述輸出測量工位(50)檢測。
  12. 一種用於使用如請求項1所述之系統(10)來塗佈工件(5)、特別是制動盤或制動鼓的方法，包括以下步驟： 待塗佈的所述工件(5)被供應到輸入測量工位(40)，在所述輸入測量工位(40)中檢測待塗佈的所述工件(5)的面的表面(6)； 所述工件(5)藉助於輸送設備(36)引導至模組組(30)中的塗佈模組(20)中的一個，在所述模組組(30)中將金屬塗層施加到待塗佈的所述工件(5)的表面(6)；以及 已塗佈的工件(5)被供應到輸出測量工位(50)，在所述輸出測量工位(50)中檢測所述工件(5)的已塗佈表面。
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EP3789511B1 (de) 2023-06-07
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CA3088451A1 (en) 2021-03-09
TWI826720B (zh) 2023-12-21
ES2954683T3 (es) 2023-11-23
EP3789511A1 (de) 2021-03-10
EP3789512C0 (de) 2023-11-15
EP3798330B1 (de) 2022-08-31

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