RU2014138117A - Керамический материал для антенного обтекателя, антенный обтекатель и способ его изготовления - Google Patents

Керамический материал для антенного обтекателя, антенный обтекатель и способ его изготовления Download PDF

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RU2014138117A
RU2014138117A RU2014138117A RU2014138117A RU2014138117A RU 2014138117 A RU2014138117 A RU 2014138117A RU 2014138117 A RU2014138117 A RU 2014138117A RU 2014138117 A RU2014138117 A RU 2014138117A RU 2014138117 A RU2014138117 A RU 2014138117A
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МАРТИНО Даниела ДИ
Шити ДИЛЕТТА
Лаура ЭСПОЗИТО
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Мбда Италия С.П.А.
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Abstract

1. Керамический материал для антенного обтекателя, содержащий:- около 90-94% (% масс.) SiN; и- около 6-10% (% масс.) алюмосиликатов магния, включающих 3,2-5,2% (% масс.) SiO, 0,7-2% (% масс.) MgO и 2,1-4% (% масс.) AlO;имеющий плотность не ниже 2,5 г/сми диэлектрическую проницаемость не более 6,5.2. Керамический материал по п. 1, в котором указанная плотность составляет от 2,5 до 2,9 г/сми/или указанная диэлектрическая проницаемость составляет от 5,7 до 6,4.3. Керамический материал по п. 1, в котором 15-35% (% масс.) SiNпредставляет собой β-SiN.4. Керамический материал по любому из пп. 1-3, содержащий 90% (% масс.) SiN; 5,1% (% масс.) SiO, 1,4% (% масс.) MgO и 3,5% (% масс.) AlO.5. Антенный обтекатель, содержащий керамический материал по любому из пп. 1-4.6. Способ изготовления антенного обтекателя, включающий следующие стадии:a. формирования гомогенной смеси из около 80-95% (% масс.) порошка SiNи около 5-15% (% масс.) порошка алюмосиликатов магния, включающих 2,5-12,5% (% масс.) SiO, 0,5-3% (% масс.) MgO и 2-6% (% масс.) AlO;b. добавления по меньшей мере одного органического связующего к смеси;c. распыления смеси;d. проведения изостатического прессования смеси при температуре окружающей среды в специальной пресс-форме так, чтобы сформировать сырой полуфабрикат;e. механической обработки сырого полуфабриката для придания ему по существу окончательной формы;f. подвергания формованного сырого полуфабриката термическому циклу;g. спекания сырого полуфабриката так, чтобы получить готовый продукт.7. Способ изготовления антенного обтекателя по п. 6, в котором стадия а формирования гомогенной смеси включает следующие два подэтапа:а′. смешивания SiNс SiOдля формирования предварительной смеси;а″. смешивания предварительной смеси с MgO и AlO.8. Способ изготовления антенного обтекателя по п. 6 или 7, в котором стадия f подвергания полуфабриката термическому циклу, включает следующие подэта

Claims (11)

1. Керамический материал для антенного обтекателя, содержащий:
- около 90-94% (% масс.) Si3N4; и
- около 6-10% (% масс.) алюмосиликатов магния, включающих 3,2-5,2% (% масс.) SiO2, 0,7-2% (% масс.) MgO и 2,1-4% (% масс.) Al2O3;
имеющий плотность не ниже 2,5 г/см3 и диэлектрическую проницаемость не более 6,5.
2. Керамический материал по п. 1, в котором указанная плотность составляет от 2,5 до 2,9 г/см3 и/или указанная диэлектрическая проницаемость составляет от 5,7 до 6,4.
3. Керамический материал по п. 1, в котором 15-35% (% масс.) Si3N4 представляет собой β-Si3N4.
4. Керамический материал по любому из пп. 1-3, содержащий 90% (% масс.) Si3N4; 5,1% (% масс.) SiO2, 1,4% (% масс.) MgO и 3,5% (% масс.) Al2O3.
5. Антенный обтекатель, содержащий керамический материал по любому из пп. 1-4.
6. Способ изготовления антенного обтекателя, включающий следующие стадии:
a. формирования гомогенной смеси из около 80-95% (% масс.) порошка Si3N4 и около 5-15% (% масс.) порошка алюмосиликатов магния, включающих 2,5-12,5% (% масс.) SiO2, 0,5-3% (% масс.) MgO и 2-6% (% масс.) Al2O3;
b. добавления по меньшей мере одного органического связующего к смеси;
c. распыления смеси;
d. проведения изостатического прессования смеси при температуре окружающей среды в специальной пресс-форме так, чтобы сформировать сырой полуфабрикат;
e. механической обработки сырого полуфабриката для придания ему по существу окончательной формы;
f. подвергания формованного сырого полуфабриката термическому циклу;
g. спекания сырого полуфабриката так, чтобы получить готовый продукт.
7. Способ изготовления антенного обтекателя по п. 6, в котором стадия а формирования гомогенной смеси включает следующие два подэтапа:
а′. смешивания Si3N4 с SiO2 для формирования предварительной смеси;
а″. смешивания предварительной смеси с MgO и Al2O3.
8. Способ изготовления антенного обтекателя по п. 6 или 7, в котором стадия f подвергания полуфабриката термическому циклу, включает следующие подэтапы:
f. повышения температуры со скоростью 8°C/час до достижения температуры 300-390°C;
f′. выдерживания полуфабриката при указанной температуре в течение 3-6 часов.
9. Способ изготовления антенного обтекателя по п. 6, в котором стадию f подвергания полуфабриката термическому циклу проводят в печи, которая содержит опору и/или систему подачи газов такие, чтобы обеспечить удаление из заготовки органического связующего.
10. Способ изготовления антенного обтекателя по п. 6, в котором стадию g спекания проводят на опоре, изготовленной из того же материала, что и полуфабрикат.
11. Способ изготовления обтекателя по п. 6, в котором указанная смесь содержит:
- около 90-94% (% масс.) Si3N4; и
- около 6-10% (% масс.) алюмосиликатов магния, включающих 3,2-5,2% (% масс.) SiO2, 0,7-2% (% масс.) MgO и 2,1-4% (% масс.) Al2O3.
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