CN105732015B - 一种家用陶瓷开关面板及其制作工艺 - Google Patents
一种家用陶瓷开关面板及其制作工艺 Download PDFInfo
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- 239000000919 ceramic Substances 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title abstract description 12
- 239000000843 powder Substances 0.000 claims abstract description 44
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 32
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 16
- 229910052656 albite Inorganic materials 0.000 claims abstract description 16
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 16
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 16
- 239000004927 clay Substances 0.000 claims abstract description 16
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000010459 dolomite Substances 0.000 claims abstract description 16
- 229910000514 dolomite Inorganic materials 0.000 claims abstract description 16
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052863 mullite Inorganic materials 0.000 claims abstract description 16
- 239000005543 nano-size silicon particle Substances 0.000 claims abstract description 16
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000010453 quartz Substances 0.000 claims abstract description 16
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000000454 talc Substances 0.000 claims abstract description 16
- 229910052623 talc Inorganic materials 0.000 claims abstract description 16
- 238000010304 firing Methods 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims description 15
- 235000015895 biscuits Nutrition 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000007873 sieving Methods 0.000 claims description 6
- 238000005238 degreasing Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000012188 paraffin wax Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000000498 ball milling Methods 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 3
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 3
- 230000002194 synthesizing effect Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 229910010293 ceramic material Inorganic materials 0.000 abstract description 4
- 235000020610 powder formula Nutrition 0.000 abstract description 3
- 229910052570 clay Inorganic materials 0.000 abstract 1
- 239000000463 material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 235000013350 formula milk Nutrition 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明涉及日常生活用品领域,具体的涉及一种家用陶瓷开关面板及其制作工艺。该种家用陶瓷开关面板,组成开关面板的陶瓷粉末由莫来石、高岭土、纳米碳化硅份、白云石份、滑石、粘土、钠长石、碳酸钙、石英、三氧化二钇份。本发明提供的家用陶瓷开关面板,通过陶瓷粉末配方和制造工艺的调整解决了现有陶瓷材料烧制开关面板时成品率低、成本高的问题,可根据陶瓷粉末制备出具有外形平整、硬度高、精密度好,使用家用陶瓷开关面板的制备方法,所烧制出的家用陶瓷开关面板成品率高、生产工艺简单,能满足开关面板的生产需求。
Description
技术领域
本发明涉及日常生活用品领域,具体的涉及一种家用陶瓷开关面板及其制作工艺。
背景技术
开关面板是常用的家装材料,现有开关插座面板都是塑料材质为主,但塑料开关面板绝缘性能差、不耐高温、而且外观单调,因此开关面板生产厂商不断寻求能克服上述问题的替代材料。
为解决上述问题,申请公告号为CN104836057的发明专利申请公开了一种无框陶瓷开关插座面板,由陶瓷体和弹性金属钢板组合而成,陶瓷体与弹性金属钢板两者结合的方式制成面板,在陶瓷体背面的上下或左右两侧分别设有固定钮。该种陶瓷开关面板的使用陶瓷作为开关面板还存在如下问题:一是陶瓷在烧制过程中,必不可少的会收缩、变形,而开关面板;二是陶瓷插座面板背面设有多个安装机构,使用传统的陶瓷的坯体成型是注浆成型,流动性高、精密度差,而使用冲压成型的陶瓷坯体脱模困难;三是日用陶瓷的硬度不能满足日常需要。如果不能客服上述问题,使用陶瓷材料作为开关面板的成本高、难以普及。
发明内容
为了克服现有技术的不足,提供了一种家用陶瓷开关面板及其制造工艺。
为实现上述目的,本发明采用如下技术方案:一种家用陶瓷开关面板,其特征在于,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石40-55、高岭土10-20、纳米碳化硅10-15份、白云石5-10份、滑石5-10、粘土5-10、钠长石5-10、碳酸钙1-5、石英1-5、三氧化二钇1-5份。
优化的,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石48、高岭土11、纳米碳化硅12份、白云石6份、滑石5、粘土7、钠长石5、碳酸钙1、石英3、三氧化二钇2份。
优化的,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石51、高岭土11、纳米碳化硅10份、白云石6份、滑石6、粘土6、钠长石5、碳酸钙2、石英2、三氧化二钇1份。
优化的,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石41、高岭土13、纳米碳化硅13份、白云石5份、滑石7、粘土6、钠长石7、碳酸钙3、石英1、三氧化二钇4份。
优化的,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石50、高岭土10、纳米碳化硅11份、白云石8份、滑石5、粘土5、钠长石6、碳酸钙1、石英1、三氧化二钇3份。
一种家用陶瓷开关面板的制备方法,其特征在于,包括以下步骤:使用上述任意一项所述的陶瓷粉末配方,
步骤1,合成陶瓷粉末,按陶瓷粉末配方比例进行称量、混合,并于去离子水中进行球磨,然后烘干、干燥、预烧后即得到陶瓷粉末;
步骤2,将所得的陶瓷粉末过筛,然后加入质量百分比为2-5%的石蜡和PP的混合液作为粘结剂进行造粒;
步骤3,使用注射成型机将陶瓷粉末挤入开关面板模具中,制得陶瓷开关面板生坯;
步骤4,将所制得的生胚脱脂;
步骤5,将脱脂后生坯放入窑炉中素烧,获得素坯;
步骤6,素坯上釉,在此放入窑炉中烧成,烧成温度为1500-1800℃。
进一步的,步骤2所述陶瓷粉末过筛后的平均粒径为2μm。
进一步的,步骤2加入石蜡和PVA的比例为70:30。
进一步的,步骤3将造粒粉末在100-120℃、注射压力5-10MPa的压力下挤入开关面板模具中。
进一步的,步骤4中将生坯放入脱脂炉中,由常温升温至58℃,保温2小时后继续升温至122℃,保温1小时后继续升温至170℃,保温5小时后继续升温至260摄氏度,保温1小时,最后升温至300摄氏度。
由上述对本发明的描述可知,本发明提供的家用陶瓷开关面板,通过陶瓷粉末配方和制造工艺的调整解决了现有陶瓷材料烧制开关面板时成品率低、成本高的问题,可根据陶瓷粉末制备出具有外形平整、硬度高、精密度好,使用家用陶瓷开关面板的制备方法,所烧制出的家用陶瓷开关面板成品率高、生产工艺简单,能满足开关面板的生产需求。
具体实施方式
以下通过具体实施方式对本发明作进一步的描述。
一种家用陶瓷开关面板,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石40-55、高岭土10-20、纳米碳化硅10-15份、白云石5-10份、 滑石5-10、粘土5-10、钠长石5-10、碳酸钙1-5、石英1-5、三氧化二钇1-5份。
具体实施例一:
一种家用陶瓷开关面板,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石48、高岭土11、纳米碳化硅12份、白云石6份、滑石5、粘土7、钠长石5、碳酸钙1、石英3、三氧化二钇2份。
具体实施例二:
一种家用陶瓷开关面板,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石51、高岭土11、纳米碳化硅10份、白云石6份、滑石6、粘土6、钠长石5、碳酸钙2、石英2、三氧化二钇1份。
具体实施例三:
一种家用陶瓷开关面板,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石41、高岭土13、纳米碳化硅13份、白云石5份、滑石7、粘土6、钠长石7、碳酸钙3、石英1、三氧化二钇4份。
具体实施例四:
一种家用陶瓷开关面板,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石50、高岭土10、纳米碳化硅11份、白云石8份、滑石5、粘土5、钠长石6、碳酸钙1、石英1、三氧化二钇3份。
一种家用陶瓷开关面板的制备方法,使用上述具体实施例一至四种任意一项所述的陶瓷粉末配方,
步骤1,合成陶瓷粉末,按陶瓷粉末配方比例进行称量、混合,并于去离子水中进行球磨,然后烘干、干燥、预烧后即得到陶瓷粉末,陶瓷粉末过筛后的平均粒径为2μm;
步骤2,将所得的陶瓷粉末过筛,然后加入质量百分比为2-5%的石蜡和PP的混合液作为粘结剂进行造粒,其中入石蜡和PVA的比例为70:30;
步骤3,使用注射成型机将陶瓷粉末挤入开关面板模具中,制得陶瓷开关面板生坯,将造粒粉末在100-120℃、注射压力5-10MPa的压力下挤入开关面板模具中;
步骤4,将所制得的生胚脱脂,由常温升温至58℃,保温2小时后继续升温至122℃,保温1小时后继续升温至170℃,保温5小时后继续升温至260摄氏度,保温1小时,最后升温至300摄氏度;
步骤5,将脱脂后生坯放入窑炉中素烧,获得素坯;
步骤6,素坯上釉,在此放入窑炉中烧成,烧成温度为1500-1800℃。
上述家用陶瓷开关面板,通过陶瓷粉末配方和制造工艺的调整解决了现有陶瓷材料烧制开关面板时成品率低、成本高的问题,可根据陶瓷粉末制备出具有外形平整、硬度高、精密度好,使用家用陶瓷开关面板的制备方法,所烧制出的家用陶瓷开关面板成品率高、生产工艺简单,能满足开关面板的生产需求。
上述仅为本发明的一个具体实施方式,但本发明的设计构思并不局限于此,凡利用此构思对本发明进行非实质性的改动,均应属于侵犯本发明保护范围的行为。
Claims (6)
1.一种家用陶瓷开关面板,其特征在于,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石40-55、高岭土10-20、纳米碳化硅10 -15份、白云石5-10 份、滑石5-10、粘土5-10、钠长石5-10、碳酸钙1-5、石英1-5、三氧化二钇1-5 份;
制备工艺如下:
步骤1,合成陶瓷粉末,按陶瓷粉末配方比例进行称量、混合,并于去离子水中进行球磨,然后烘干、干燥、预烧后即得到陶瓷粉末;
步骤2,将所得的陶瓷粉末过筛,然后加入质量百分比为2-5%的石蜡和PP的混合液作为粘结剂进行造粒;
步骤3,使用注射成型机将陶瓷粉末挤入开关面板模具中,制得陶瓷开关面板生坯,将造粒粉末在100-120℃、注射压力5-10MPa的压力下挤入开关面板模具中;
步骤4,将所制得的生胚脱脂,将生坯放入脱脂炉中,由常温升温至58℃,保温2小时后继续升温至122℃,保温1小时后继续升温至170℃,保温5小时后继续升温至260摄氏度,保温1小时,最后升温至300摄氏度;
步骤5,将脱脂后生坯放入窑炉中素烧,获得素坯;
步骤6,素坯上釉,在此放入窑炉中烧成,烧成温度为1500-1800℃。
2.根据权利要求1所述的家用陶瓷开关面板,其特征在于,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石48、高岭土11、纳米碳化硅12份、白云石6 份、滑石5、粘土7、钠长石5、碳酸钙1、石英3、三氧化二钇2 份。
3.根据权利要求1所述的家用陶瓷开关面板,其特征在于,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石51、高岭土11、纳米碳化硅10份、白云石6份、滑石6、粘土6、钠长石5、碳酸钙2、石英2、三氧化二钇1份。
4.根据权利要求1所述的家用陶瓷开关面板,其特征在于,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石41、高岭土13、纳米碳化硅13份、白云石5份、滑石7、粘土6、钠长石7、碳酸钙3、石英1、三氧化二钇4份。
5.根据权利要求1所述的家用陶瓷开关面板,其特征在于,组成开关面板的陶瓷粉末由以下重量份的原料制备而成:莫来石50、高岭土10、纳米碳化硅11份、白云石8份、滑石5、粘土5、钠长石6、碳酸钙1、石英1、三氧化二钇3 份。
6.根据权利要求1所述的家用陶瓷开关面板,其特征在于:步骤2所述陶瓷粉末过筛后的平均粒径为2μm。
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