JPWO2015145566A1 - 巻きカラー、巻きカラーの製造装置、および巻きカラーの製造方法 - Google Patents
巻きカラー、巻きカラーの製造装置、および巻きカラーの製造方法 Download PDFInfo
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- 238000004804 winding Methods 0.000 title claims abstract description 130
- 238000004519 manufacturing process Methods 0.000 title claims description 41
- 241001232202 Chrysothamnus stylosus Species 0.000 claims abstract description 37
- 238000003466 welding Methods 0.000 claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 25
- 239000010959 steel Substances 0.000 claims abstract description 25
- 230000002093 peripheral effect Effects 0.000 claims abstract description 20
- 238000005304 joining Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 238000005452 bending Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 20
- 230000000750 progressive effect Effects 0.000 claims description 19
- 239000000725 suspension Substances 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000009966 trimming Methods 0.000 claims 1
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
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- Engineering & Computer Science (AREA)
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- Manufacturing & Machinery (AREA)
- Vehicle Body Suspensions (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Vibration Prevention Devices (AREA)
- Springs (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
前記本体部における前記両端面のそれぞれに設けられ、前記両端面を嵌め合いによって接合するクリンチ部と、
前記本体部における環状縁の一部を切り欠くことによって形成され、溶接時に前記本体部の位置を決める凸状治具が嵌まり込むノッチ部と、
前記ノッチ部の周囲の壁面に内周面側から窪んで形成され、前記ノッチ部における内周面側のエッジ部と圧入される前記樹脂製のブッシュとの間にクリアランスを形成する窪み部と、を有する。
トリムした前記被加工材を曲げ成形する前の平板状態において前記被加工材の一部をコイニングしてコイニング凹所を形成するコイニング部と、
前記コイニング凹所の一部を切り欠くことによって、前記ノッチ部および前記窪み部を形成するカット部と、を有する。
トリムした前記被加工材を曲げ成形する前の平板状態において前記被加工材の一部をコイニングしてコイニング凹所を形成し、
前記コイニング凹所の一部を切り欠くことによって、前記ノッチ部および前記窪み部を形成してなる。
20 トレーリングアーム(接合部材、およびアーム部材)、
30 ロールバー、
40 巻きカラー、
41 板材、
50 本体部、
51 第1の突き合わせ端面(端面)、
52 第2の突き合わせ端面(端面)、
53 環状縁、
54 ガイド面、
60 クリンチ部、
61 第1のクリンチ部、
62 第2のクリンチ部、
70 ノッチ部、
71 ノッチ部における内周面側のエッジ部、
80 窪み部、
81 クリアランス、
82 潰し部、
83 面取り部、
90 樹脂製のブッシュ、
100 トーションビーム式サスペンション、
200 巻きカラー40の製造装置、
201 被加工材、
202 連結部、
210 トリム部、
220 コイニング部、
221 コイニング凹所、
230 曲げ加工部、
280 カット部、
290 分離部、
310 凸状治具、
D 内周面から潰し部までの深さ、
W 潰し部のノッチ部からの幅。
Claims (13)
- 樹脂製のブッシュが圧入され、接合部材に対して溶接によって接合される鋼製の巻きカラーであって、
鋼製の矩形形状を有する板材を曲げ成形し、両端面を突き合わせて中空円筒形状に成形された本体部と、
前記本体部における前記両端面のそれぞれに設けられ、前記両端面を嵌め合いによって接合するクリンチ部と、
前記本体部における環状縁の一部を切り欠くことによって形成され、溶接時に前記本体部の位置を決める凸状治具が嵌まり込むノッチ部と、
前記ノッチ部の周囲の壁面に内周面側から窪んで形成され、前記ノッチ部における内周面側のエッジ部と圧入される前記樹脂製のブッシュとの間にクリアランスを形成する窪み部と、を有する巻きカラー。 - 前記窪み部は、プレス加工によって前記板材の一部を押し潰して形成され、前記ノッチ部に連続し前記板材の板厚よりも小さい厚みを有する潰し部と、前記潰し部に連続し前記板材の板厚まで厚みが増加する面取り部と、を有する、請求項1に記載の巻きカラー。
- 前記内周面から前記潰し部までの深さ(D)が、前記板材の板厚の20%±0.1mm、前記潰し部の前記ノッチ部からの幅(W)が、1.0〜2.0mmである請求項2に記載の巻きカラー。
- 前記ノッチ部は、前記凸状治具が嵌まり込むことによって、突き合わされた前記両端面を溶接個所に含ませる位置に形成されている、請求項1〜3のいずれか1項に記載の巻きカラー。
- 前記ノッチ部は、前記本体部における2つの環状縁のそれぞれに備えられる、請求項1〜4のいずれか1項に記載の巻きカラー。
- 前記環状縁は、圧入される前記ブッシュをガイドするガイド面を備えている、請求項1〜5のいずれか1項に記載の巻きカラー。
- 車両用サスペンション機構のアーム部材を車体に軸支するカラー部材に使用する、請求項1〜6のいずれか1項に記載の巻きカラー。
- 請求項1〜7のいずれか1項に記載の巻きカラーを、鋼製の長尺の被加工材を順送りして順次成形加工する複数のプレス加工部を備える順送りプレス装置によって製造する、巻きカラーの製造装置であって、
前記被加工材を、順送りするための連結部を残しつつ前記本体部および前記クリンチ部の輪郭形状にトリムするトリム部と、
トリムした前記被加工材を曲げ成形する前の平板状態において前記被加工材の一部をコイニングしてコイニング凹所を形成するコイニング部と、
前記コイニング凹所の一部を切り欠くことによって、前記ノッチ部および前記窪み部を形成するカット部と、を有する巻きカラーの製造装置。 - 前記コイニング凹所を形成した前記被加工材を曲げ成形し、前記被加工材の両端面を前記クリンチ部の嵌め合いによって接合して前記本体部を成形する曲げ加工部と、
曲げ成形した前記本体部に前記ノッチ部および前記窪み部を形成した後に、前記本体部を前記被加工材から切り離す分離部と、を有する、請求項8に記載の巻きカラーの製造装置。 - 前記コイニング部は、前記連結部に連続する部位に前記コイニング凹所を形成する、請求項8または9に記載の巻きカラーの製造装置。
- 請求項1〜7のいずれか1項に記載の巻きカラーを、鋼製の長尺の被加工材を順送りして順次成形加工する複数のプレス加工工程を備える順送りプレス方法によって製造する、巻きカラーの製造方法であって、
前記被加工材を、順送りするための連結部を残しつつ前記本体部および前記クリンチ部の輪郭形状にトリムし、
トリムした前記被加工材を曲げ成形する前の平板状態において前記被加工材の一部をコイニングしてコイニング凹所を形成し、
前記コイニング凹所の一部を切り欠くことによって、前記ノッチ部および前記窪み部を形成してなる巻きカラーの製造方法。 - 前記コイニング凹所を形成した前記被加工材を曲げ成形し、前記被加工材の両端面を前記クリンチ部の嵌め合いによって接合して前記本体部を成形し、
曲げ成形した前記本体部に前記ノッチ部および前記窪み部を形成した後に、前記本体部を前記被加工材から切り離すことによって巻きカラーを得る、請求項11に記載の巻きカラーの製造方法。 - 前記連結部に連続する部位に前記コイニング凹所を形成する、請求項11または12に記載の巻きカラーの製造方法。
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