JPS5823196B2 - 超音波溶着方法 - Google Patents

超音波溶着方法

Info

Publication number
JPS5823196B2
JPS5823196B2 JP55089649A JP8964980A JPS5823196B2 JP S5823196 B2 JPS5823196 B2 JP S5823196B2 JP 55089649 A JP55089649 A JP 55089649A JP 8964980 A JP8964980 A JP 8964980A JP S5823196 B2 JPS5823196 B2 JP S5823196B2
Authority
JP
Japan
Prior art keywords
plate
elastic plate
clamping plates
ultrasonic
welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55089649A
Other languages
English (en)
Other versions
JPS5714488A (en
Inventor
瀬上雅晴
中岡義治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP55089649A priority Critical patent/JPS5823196B2/ja
Publication of JPS5714488A publication Critical patent/JPS5714488A/ja
Publication of JPS5823196B2 publication Critical patent/JPS5823196B2/ja
Expired legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60—Riveting or staking
    • B29C65/601—Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7805—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
    • B29C65/7808—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of holes or slots
    • B29C65/7811—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of holes or slots for centring purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841—Holding or clamping means for handling purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • B29C66/81429—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth comprising a single tooth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis

Description

【発明の詳細な説明】 本発明は弾性板を挾持する２枚の挟持板同士を固着する
超音波溶着方法に関するものである。
一般に、ダイヤフラムポンプに用いるダイヤフラムブロ
ックはゴムのような弾性材よりなる円板状弾性板の周縁
部にシリンダ取付部を設け、中央部に軸取付部を設けた
ものであり、両取付部は弾性板を合成樹脂あるいは金属
よりなる２枚の挟持板で挾持する構造となっている。
ところで、弾性板に取付部を固定する場合、弾性板が変
形あるいは変質しないような固定方法が望ましく、従来
、この取付部の固定方法として超音波ウエルダーを用い
て弾性板を挾持する２枚の挟持板同士を超音波溶着にて
固着する方法が多（用いられている。
第１図はこの種のダイヤフラムブロックＡを製造する場
合における従来の超音波浴着方法を示すもので、Ｌ２，
３，４はダイヤフラムブロックＡのシリンダ取付部１８
および軸取付部１９を形成する２対の環状挟持板であり
、挾持板１，２，３゜４と弾性板５とはそれぞれ対をな
す挾持板１，２゜３．４にて弾性板５ｆ：挾むように上
下方向に重ね合せられて超音波ウエルダー（全体構成は
図示せず）の溶着台６上に載置される。
上挟持板１，３に設けられた溶着用突起７，８は弾性板
５および上挟持板２，４に設けられた透孔９，１０゜１
１．１２にそれぞれ挿通される。
突起７．・８の先端部には超音波ホーン１３の先端面に
突設した凸部１３ａ、１３ｂが圧接され、超音波ホーン
１３に超音波振動（周波数が１６ＫＨｚで振巾が２０μ
ｍ）が加えられることにより突起７．８の先端部が上挟
持板２，４にそれぞれ超音波溶着されるようになってい
た。
しかしながらこのような従来例にあっては突起７，８の
先端部と上挟持板２，４を超音波溶着しなから上挟持板
２゜４にて弾性板５を押え込むようになっており、この
とき上挟持板２，４は超音波ホーン１３の振動と同一周
期で振動することになり、上挟持板２゜４と弾性板５と
の接触面に摩擦熱が発生し、この摩擦熱により弾性板５
が変形あるいは劣化するという問題があり、このような
方法で製造したダイヤフラムブロックを用いたダイヤプ
ラムポンプにあっては短期間に弾性板５に亀裂が生じる
という不都合があった。
本発明は上記の問題点を解決することを目的とするもの
である。
以下実施例について図を用いて説明する。
第２図および第３図は本発明一実施例を示すもので、従
来例と同様の超音波溶着方法において、突起７゜８の先
端部を下挟持板２，４に超音波溶着するとき、下挟持板
２，４の上面に配設した押え板１４゜１５を下方に押圧
し、下挟持板２，４を溶着台６に向って押圧し、上挟持
板２，４が超音波ホーン１３の振動と同期して振動しな
いようにしたものであり、挟持板１，２．３，４と弾性
板５とが溶着台６に一体的に固定されることになり、上
挟持板２，４と弾性板５との接触面に摩擦熱が発生する
ことがなく、弾性板５に熱変形あるいは熱による劣化が
生じることがない。
図中１６は透孔である。
なお、押え板１４を下方に押圧する手段として実施例で
はクランプ治具１７にて押え板１４の外周縁の適所を下
方に押圧するようにした抑圧手段を例示しているが押え
板１４の内周縁を下方に押圧するようにしても良く、ま
たエアシリンダあるいはばねなどを用いた他の押圧手段
を用いても良い。
本発明は上述のように２枚の挟持板と弾性板とを両挟持
板にて弾性板を挾むように上下方向に重ね合わせて超音
波ウエルダーの溶着台に載置し、下挟持板の上面に突設
された溶着用突起を弾性板および下挟持板にそれぞれ設
けられた透孔に挿通し、超音波ホーンを突起の先端部に
圧接して突起の先端部を下挟持板に超音波溶着するとき
、下挟持板を押え板にて溶着台に向って押圧するように
したものであり、下挟持板と押え板との間の摩擦抵抗お
よび下挟持板と溶着台との間の摩擦抵抗によって、両挟
持板を超音波溶着時に動かないように固定することがで
き、重ね合わせた挟持板と弾性板とが溶着台に一体的に
固定された状態で突起の先端部を下挟持板に超音波溶着
するようになっているので、従来例のように超音波溶着
時に下挟持板が超音波ホーンの振動に同期して振動して
下挟持板と弾性板との接触面に摩擦熱が発生することが
なく、摩擦熱による弾性体の変形あるいは劣化が生じな
いという利点をもっている。
【図面の簡単な説明】
第１図は従来方法に使用する超音波溶着装置の要部断面
図、第２図は本発明方法に使用する超音波溶着装置の要
部断面図、第３図は同上の要部上面図である。 ｉ、２，３，４は挾持板、５は弾性板、６は溶着台、７
，８は突起、９，１０，１１，１２は透孔、１３は超音
波ホーン、１４，１５は押え板である。

Claims (1)

    【特許請求の範囲】
  1. １２枚の挟持板と弾性板とを両挟持板にて弾性板を挾む
    ように上下方向に重ね合わせて超音波ウエルダーの溶着
    台に載置し、上挟持板の上面に突設された溶着用突起を
    弾性板および上挟持板にそれぞれ設けられた透孔に挿通
    し、超音波ホーンを突起の先端部に圧接して突起の先端
    部を上挟持板に超音波溶着するとき、上挟持板を押え板
    にて溶着台に向って押圧するようにしたことを特徴とす
    る超音波溶着方法。
JP55089649A 1980-06-30 1980-06-30 超音波溶着方法 Expired JPS5823196B2 (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP55089649A JPS5823196B2 (ja) 1980-06-30 1980-06-30 超音波溶着方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP55089649A JPS5823196B2 (ja) 1980-06-30 1980-06-30 超音波溶着方法

Publications (2)

Publication Number Publication Date
JPS5714488A JPS5714488A (en) 1982-01-25
JPS5823196B2 true JPS5823196B2 (ja) 1983-05-13

Family

ID=13976607

Family Applications (1)

Application Number Title Priority Date Filing Date
JP55089649A Expired JPS5823196B2 (ja) 1980-06-30 1980-06-30 超音波溶着方法

Country Status (1)

Country Link
JP (1) JPS5823196B2 (ja)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3817681B2 (ja) * 1997-02-03 2006-09-06 株式会社ミクニ 膜部材を挾持した合成樹脂製組立体
JP4203446B2 (ja) 2004-05-25 2009-01-07 富士フイルム株式会社 テープリール用金属プレートのかしめ方法
JP6934688B2 (ja) * 2016-11-15 2021-09-15 株式会社キーレックス 金属部品の製造方法及び金属部品製造装置

Also Published As

Publication number Publication date
JPS5714488A (en) 1982-01-25

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