JP7472889B2 - 無菌充填方法及び無菌充填機 - Google Patents
無菌充填方法及び無菌充填機 Download PDFInfo
- Publication number
- JP7472889B2 JP7472889B2 JP2021179035A JP2021179035A JP7472889B2 JP 7472889 B2 JP7472889 B2 JP 7472889B2 JP 2021179035 A JP2021179035 A JP 2021179035A JP 2021179035 A JP2021179035 A JP 2021179035A JP 7472889 B2 JP7472889 B2 JP 7472889B2
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- Prior art keywords
- mold
- temperature control
- control medium
- bottle
- mold temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
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- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/228—Aseptic features
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
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- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
に封入し、金型に封入された前記プリフォームをボトルにブロー成形し、前記金型の温度を調節する金型温度調節装置を設け、前記金型温度調節装置に金型温度調節媒体冷却タンク及び金型温度調節媒体加温タンクを設け、前記金型温度調節媒体冷却タンクから前記ネック部の金型及び前記底部の金型に金型温度調節媒体に循環し、前記金型温度調節媒体加温タンクから前記胴部の金型に前記金型温度調節媒体を循環し、前記金型温度調節媒体冷却タンクから前記金型温度調節媒体が流出する箇所並びに流入する箇所及び前記金型温度調節媒体加温タンクから前記金型温度調節媒体が流出する箇所並びに流入する箇所の温度を測定し、前記温度センサにより測定される温度を前記定められた温度範囲内に管理し、全ての前記箇所の測定された温度が定められた温度範囲でない場合、前記ボトルを無菌充填機の外部に除去し、除去されない前記ボトルに殺菌剤を接触させ、前記ボトルの表面を殺菌し、殺菌された前記ボトルに殺菌された内容物を充填し、前記内容物が充填された前記ボトルを殺菌された蓋材により密封することを特徴とする。
図1に示すように、本実施の形態に係る無菌充填機は、プリフォーム1を供給するプリフォーム供給装置4、プリフォーム1をボトル2に成形する温度に加熱する加熱装置6、加熱されたプリフォーム1をボトル2に成形するブロー成形装置16、ブロー成形されたボトル2の外観を検査するボトル検査装置24、ブロー成形装置16が備える金型20が定められた温度範囲外でブロー成形されたボトル2を除去するボトル除去装置17、金型20が定められた温度範囲内でブロー成形され、除去されないボトル2を殺菌するボトル殺菌装置30、殺菌されたボトル2をエアリンスするエアリンス装置34、エアリンスされたボトル2に殺菌された内容物を充填する充填装置39、密封部材である蓋材3を殺菌する蓋材殺菌装置52、内容部が充填されたボトル2を殺菌された蓋材3により密封する密封装置44、密封されたボトル2を無菌充填機の外部に排出する排出装置47及び供給されるプルフォーム1及び成形されるボトル2を搬送する搬送装置を備える。本発明の実施形態に係る無菌充填機により、殺菌されたボトル2に無菌雰囲気で殺菌された内容物を充填することで、無菌充填を行うことができる。
2…ボトル
6…加熱装置
16…ブロー成形装置
17…ボトル除去装置
20…金型
20a…ネック部金型
20b…胴部金型
20c…底部金型
30…ボトル殺菌装置
39…充填装置
44…密封装置
49…排出部チャンバー
54…金型温度調節装置
55…金型温度調節媒体冷却タンク
56…金型温度調節媒体加温タンク
57…金型表面温度測定装置
Claims (8)
- プリフォームを加熱し、加熱された前記プリフォームを定められた温度範囲の金型温度調節媒体を循環させるネック部、胴部及び底部の金型に封入し、金型に封入された前記プリフォームをボトルにブロー成形し、
前記金型の温度を調節する金型温度調節装置を設け、前記金型温度調節装置に金型温度調節媒体冷却タンク及び金型温度調節媒体加温タンクを設け、前記金型温度調節媒体冷却タンクから前記ネック部の金型及び前記底部の金型に前記金型温度調節媒体を循環し、前記金型温度調節媒体加温タンクから前記胴部の金型に前記金型温度調節媒体を循環し、
前記金型温度調節媒体冷却タンクから前記金型温度調節媒体が流出する箇所並びに流入する箇所及び前記金型温度調節媒体加温タンクから前記金型温度調節媒体が流出する箇所並びに流入する箇所の温度を測定し、測定される温度を前記定められた温度範囲内に管理し、
全ての前記箇所の測定された温度が定められた温度範囲でない場合、前記ボトルを無菌充填機の外部に除去し、
除去されない前記ボトルに殺菌剤を接触させ、前記ボトルの表面を殺菌し、殺菌された前記ボトルに殺菌された内容物を充填し、前記内容物が充填された前記ボトルを殺菌された蓋材により密封することを特徴とする無菌充填方法。 - 請求項1に記載の無菌充填方法において、
前記金型温度調節媒体加温タンクにより、前記胴部の金型を循環する前記金型温度調節媒体の温度を40℃以上、70℃以下に保持することを特徴とする無菌充填方法。 - 請求項1に記載の無菌充填方法において、
前記金型温度調節媒体冷却タンクにより、前記ネック部及び底部の金型を循環する前記金型温度調節媒体の温度を5℃以上、20℃以下に保持することを特徴とする無菌充填方法。 - 請求項1乃至請求項3のいずれか1項に記載の無菌充填方法において、
前記殺菌剤が殺菌剤のガス若しくはミスト又はこれらの混合物であることを特徴とする無菌充填方法。 - プリフォームを加熱する加熱装置、
加熱された前記プリフォームをボトルにブロー成形するために前記プリフォームを封入するネック部、胴部及び底部からなる金型、
前記ネック部、胴部及び底部の金型に循環する金型温度調節媒体の温度を定められた温度範囲内に調節する金型温度調節装置、
前記金型温度調節装置は、前記金型に金型温度調節媒体を循環させる循環装置、金型温度調節媒体冷却タンク、金型温度調節媒体加温タンク及び前記金型温度調節媒体冷却タンクから前記金型温度調節媒体が流出する箇所並びに流入する箇所及び前記金型温度調節媒体加温タンクから前記金型温度調節媒体が流出する箇所並びに流入する箇所に設けられた温度センサを有し、前記温度センサにより測定される前記金型温度調節媒体の温度を定められた温度範囲とし、
前記金型に封入された前記プリフォームを前記ボトルにブロー成形するブロー成形装置、
全ての前記箇所で測定される前記金型温度調節媒体の温度が定められた温度範囲でない場合、前記ボトルを無菌充填機の外部に除去するボトル除去装置、
前記ボトルに殺菌剤を吹き付け殺菌するボトル殺菌装置、
殺菌された前記ボトルに殺菌された内容物を充填する充填装置、
前記内容物が充填された前記ボトルを殺菌された蓋材により密封する密封装置、
前記加熱装置から前記密封装置まで前記プリフォーム又は前記ボトルを搬送する搬送装置を備えることを特徴とする無菌充填機。 - 請求項5に記載の無菌充填機において、
前記金型温度調節媒体加温タンクは、前記胴部の金型に循環させる前記金型温度調節媒体を40℃以上、70℃以下に保持することを特徴とする無菌充填機。 - 請求項5に記載の無菌充填機において、
前記金型温度調節媒体冷却タンクは、前記ネック部の金型及び前記底部の金型に循環させる前記金型温度調節媒体を5℃以上、20℃以下に保持することを特徴とする無菌充填機。 - プリフォームを加熱する加熱装置、
加熱された前記プリフォームをボトルにブロー成形するために前記プリフォームを封入するネック部、胴部及び底部からなる金型、
前記ネック部、胴部及び底部の金型に循環する金型温度調節媒体の温度を定められた温度範囲内に調節する金型温度調節装置、
前記金型温度調節装置は、前記金型に金型温度調節媒体を循環させる循環装置、金型温度調節媒体冷却タンク、金型温度調節媒体加温タンク及び前記金型温度調節媒体冷却タンクから前記金型温度調節媒体が流出する箇所並びに流入する箇所及び前記金型温度調節媒体加温タンクから前記金型温度調節媒体が流出する箇所並びに流入する箇所に設けられた温度センサを有し、前記温度センサにより測定される前記金型温度調節媒体の温度を定められた温度範囲とし、
前記金型に封入された前記プリフォームを前記ボトルにブロー成形するブロー成形装置、
前記ボトルに殺菌剤を吹き付け殺菌するボトル殺菌装置、
殺菌された前記ボトルに殺菌された内容物を充填する充填装置、
前記内容物が充填された前記ボトルを殺菌された蓋材により密封する密封装置、
前記加熱装置から前記密封装置まで前記プリフォーム又は前記ボトルを搬送する搬送装置を備え、
前記金型温度調節装置が、前記金型温度調節媒体の前記金型への流入時及び流出時の温度が定められた温度範囲にない場合、前記金型温度調節媒体を前記金型に循環させることを停止することを特徴とする無菌充填機。
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