JP7266963B2 - コイル部品 - Google Patents
コイル部品 Download PDFInfo
- Publication number
- JP7266963B2 JP7266963B2 JP2017154625A JP2017154625A JP7266963B2 JP 7266963 B2 JP7266963 B2 JP 7266963B2 JP 2017154625 A JP2017154625 A JP 2017154625A JP 2017154625 A JP2017154625 A JP 2017154625A JP 7266963 B2 JP7266963 B2 JP 7266963B2
- Authority
- JP
- Japan
- Prior art keywords
- magnetic particles
- particle size
- particles
- magnetic
- size distribution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000006249 magnetic particle Substances 0.000 claims description 354
- 239000002245 particle Substances 0.000 claims description 352
- 238000009826 distribution Methods 0.000 claims description 128
- 239000004020 conductor Substances 0.000 claims description 45
- 229920005989 resin Polymers 0.000 claims description 30
- 239000011347 resin Substances 0.000 claims description 30
- 230000001186 cumulative effect Effects 0.000 claims description 22
- 239000011342 resin composition Substances 0.000 description 44
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 29
- 239000000758 substrate Substances 0.000 description 26
- 239000000155 melt Substances 0.000 description 17
- 239000000463 material Substances 0.000 description 14
- 239000002184 metal Substances 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002002 slurry Substances 0.000 description 13
- 239000003822 epoxy resin Substances 0.000 description 12
- 229920000647 polyepoxide Polymers 0.000 description 12
- 238000004898 kneading Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- 230000035699 permeability Effects 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 7
- 239000000805 composite resin Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 229910000859 α-Fe Inorganic materials 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000000696 magnetic material Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 229910000808 amorphous metal alloy Inorganic materials 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 239000009719 polyimide resin Substances 0.000 description 3
- 238000000790 scattering method Methods 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 2
- 229930040373 Paraformaldehyde Natural products 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- UMIVXZPTRXBADB-UHFFFAOYSA-N benzocyclobutene Chemical compound C1=CC=C2CCC2=C1 UMIVXZPTRXBADB-UHFFFAOYSA-N 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920002577 polybenzoxazole Polymers 0.000 description 2
- -1 polyoxymethylene Polymers 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000001721 transfer moulding Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000004643 cyanate ester Substances 0.000 description 1
- LKPRJIJQUNSELI-UHFFFAOYSA-N cyanic acid triazine Chemical compound OC#N.C1=CN=NN=C1 LKPRJIJQUNSELI-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- MHDVGSVTJDSBDK-UHFFFAOYSA-N dibenzyl ether Chemical compound C=1C=CC=CC=1COCC1=CC=CC=C1 MHDVGSVTJDSBDK-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 239000005300 metallic glass Substances 0.000 description 1
- 150000002815 nickel Chemical class 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/255—Magnetic cores made from particles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/34—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/0006—Printed inductances
- H01F17/0013—Printed inductances with stacked layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15308—Amorphous metallic alloys, e.g. glassy metals based on Fe/Ni
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
- H01F2027/2809—Printed windings on stacked layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Coils Or Transformers For Communication (AREA)
- Soft Magnetic Materials (AREA)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017154625A JP7266963B2 (ja) | 2017-08-09 | 2017-08-09 | コイル部品 |
| US16/052,830 US10910141B2 (en) | 2017-08-09 | 2018-08-02 | Coil component |
| US17/135,587 US11600425B2 (en) | 2017-08-09 | 2020-12-28 | Coil component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017154625A JP7266963B2 (ja) | 2017-08-09 | 2017-08-09 | コイル部品 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2019033227A JP2019033227A (ja) | 2019-02-28 |
| JP2019033227A5 JP2019033227A5 (cg-RX-API-DMAC7.html) | 2020-08-13 |
| JP7266963B2 true JP7266963B2 (ja) | 2023-05-01 |
Family
ID=65275514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2017154625A Active JP7266963B2 (ja) | 2017-08-09 | 2017-08-09 | コイル部品 |
Country Status (2)
| Country | Link |
|---|---|
| US (2) | US10910141B2 (cg-RX-API-DMAC7.html) |
| JP (1) | JP7266963B2 (cg-RX-API-DMAC7.html) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7246143B2 (ja) * | 2018-06-21 | 2023-03-27 | 太陽誘電株式会社 | 金属磁性粒子を含む磁性基体及び当該磁性基体を含む電子部品 |
| US11127524B2 (en) * | 2018-12-14 | 2021-09-21 | Hong Kong Applied Science and Technology Research Institute Company Limited | Power converter |
| JP7339012B2 (ja) * | 2019-03-29 | 2023-09-05 | 太陽誘電株式会社 | コイル部品の製造方法 |
| JP2021057431A (ja) * | 2019-09-27 | 2021-04-08 | 太陽誘電株式会社 | コイル部品、回路基板及び電子機器 |
| JP7310979B2 (ja) * | 2019-09-30 | 2023-07-19 | 株式会社村田製作所 | コイル部品 |
| JP7120202B2 (ja) * | 2019-10-18 | 2022-08-17 | 株式会社村田製作所 | インダクタおよびその製造方法 |
| JP7605656B2 (ja) * | 2021-02-26 | 2024-12-24 | 太陽誘電株式会社 | コイル部品、回路基板、電子機器、及びコイル部品の製造方法 |
| DE102022110526A1 (de) | 2022-04-29 | 2023-11-02 | Tdk Electronics Ag | Gekoppelter Induktor und Spannungsregler |
| JP2024036194A (ja) | 2022-09-05 | 2024-03-15 | アルプスアルパイン株式会社 | 軟磁性材料および電子部品 |
| WO2025205348A1 (ja) * | 2024-03-29 | 2025-10-02 | 富士フイルム株式会社 | 磁性体付き基板及び電子部品 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014060284A (ja) | 2012-09-18 | 2014-04-03 | Tdk Corp | コイル部品及びこれに用いる金属磁性粉含有樹脂 |
| JP2016208002A (ja) | 2015-04-24 | 2016-12-08 | サムソン エレクトロ−メカニックス カンパニーリミテッド. | コイル電子部品及びその製造方法 |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01321607A (ja) * | 1988-06-22 | 1989-12-27 | Matsushita Electric Ind Co Ltd | インダクタンス素子ならびにその製造方法 |
| JPH0775205B2 (ja) * | 1989-07-21 | 1995-08-09 | 住友金属鉱山株式会社 | Fe―P合金軟質磁性焼結体の製造方法 |
| JPH07135106A (ja) | 1993-06-30 | 1995-05-23 | Mitsui Petrochem Ind Ltd | 磁 心 |
| JP2000294418A (ja) * | 1999-04-09 | 2000-10-20 | Hitachi Ferrite Electronics Ltd | 粉末成形磁芯 |
| JP4684461B2 (ja) | 2000-04-28 | 2011-05-18 | パナソニック株式会社 | 磁性素子の製造方法 |
| JP2002093629A (ja) * | 2000-09-19 | 2002-03-29 | Tdk Corp | 表面搭載用コイル装置及びその製造方法 |
| JP2005354001A (ja) * | 2004-06-14 | 2005-12-22 | Nec Tokin Corp | 磁芯及びそれを用いた線輪部品 |
| JP2006179621A (ja) | 2004-12-21 | 2006-07-06 | Seiko Epson Corp | 成形体の製造方法および成形体 |
| JP2007200962A (ja) | 2006-01-24 | 2007-08-09 | Nec Tokin Corp | 複合材料、磁心、線輪部品、および複合材料の製造方法 |
| JP5089963B2 (ja) * | 2006-11-17 | 2012-12-05 | Jfeフェライト株式会社 | MnZnNiフェライトの製造方法 |
| JP5110627B2 (ja) * | 2007-01-31 | 2012-12-26 | Necトーキン株式会社 | 線輪部品 |
| JP2010034102A (ja) | 2008-07-25 | 2010-02-12 | Toko Inc | 複合磁性粘土材とそれを用いた磁性コアおよび磁性素子 |
| JP5980493B2 (ja) * | 2011-01-20 | 2016-08-31 | 太陽誘電株式会社 | コイル部品 |
| JP6226047B2 (ja) | 2011-03-24 | 2017-11-08 | 住友電気工業株式会社 | 複合材料、リアクトル用コア、及びリアクトル |
| JP6062691B2 (ja) * | 2012-04-25 | 2017-01-18 | Necトーキン株式会社 | シート状インダクタ、積層基板内蔵型インダクタ及びそれらの製造方法 |
| JP6159512B2 (ja) * | 2012-07-04 | 2017-07-05 | 太陽誘電株式会社 | インダクタ |
| JP6024243B2 (ja) * | 2012-07-04 | 2016-11-09 | Tdk株式会社 | コイル部品及びその製造方法 |
| JP6187800B2 (ja) * | 2012-12-27 | 2017-08-30 | ナガセケムテックス株式会社 | 磁性シート |
| JP2014204108A (ja) | 2013-04-10 | 2014-10-27 | 株式会社村田製作所 | 軟磁性材料、コア及びインダクタ |
| JP2015026812A (ja) | 2013-07-29 | 2015-02-05 | サムソン エレクトロ−メカニックス カンパニーリミテッド. | チップ電子部品及びその製造方法 |
| WO2016010098A1 (ja) * | 2014-07-16 | 2016-01-21 | 日立金属株式会社 | 磁心、磁心の製造方法およびコイル部品 |
| JP6550731B2 (ja) * | 2014-11-28 | 2019-07-31 | Tdk株式会社 | コイル部品 |
-
2017
- 2017-08-09 JP JP2017154625A patent/JP7266963B2/ja active Active
-
2018
- 2018-08-02 US US16/052,830 patent/US10910141B2/en active Active
-
2020
- 2020-12-28 US US17/135,587 patent/US11600425B2/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014060284A (ja) | 2012-09-18 | 2014-04-03 | Tdk Corp | コイル部品及びこれに用いる金属磁性粉含有樹脂 |
| JP2016208002A (ja) | 2015-04-24 | 2016-12-08 | サムソン エレクトロ−メカニックス カンパニーリミテッド. | コイル電子部品及びその製造方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| US20190051445A1 (en) | 2019-02-14 |
| US20210118603A1 (en) | 2021-04-22 |
| JP2019033227A (ja) | 2019-02-28 |
| US11600425B2 (en) | 2023-03-07 |
| US10910141B2 (en) | 2021-02-02 |
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