JP7082146B2 - 活性エネルギー線硬化性組成物、その硬化膜及び反射防止フィルム - Google Patents
活性エネルギー線硬化性組成物、その硬化膜及び反射防止フィルム Download PDFInfo
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- JP7082146B2 JP7082146B2 JP2019571756A JP2019571756A JP7082146B2 JP 7082146 B2 JP7082146 B2 JP 7082146B2 JP 2019571756 A JP2019571756 A JP 2019571756A JP 2019571756 A JP2019571756 A JP 2019571756A JP 7082146 B2 JP7082146 B2 JP 7082146B2
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- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910001512 metal fluoride Inorganic materials 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- PJUIMOJAAPLTRJ-UHFFFAOYSA-N monothioglycerol Chemical compound OCC(O)CS PJUIMOJAAPLTRJ-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 150000002848 norbornenes Chemical class 0.000 description 1
- ZMHZSHHZIKJFIR-UHFFFAOYSA-N octyltin Chemical compound CCCCCCCC[Sn] ZMHZSHHZIKJFIR-UHFFFAOYSA-N 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 description 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 1
- 125000002081 peroxide group Chemical group 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920006289 polycarbonate film Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- YXDPTMVPGTZYAZ-UHFFFAOYSA-N ruthenium tributylphosphane Chemical compound [Ru].CCCCP(CCCC)CCCC YXDPTMVPGTZYAZ-UHFFFAOYSA-N 0.000 description 1
- VIHDTGHDWPVSMM-UHFFFAOYSA-N ruthenium;triphenylphosphane Chemical compound [Ru].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 VIHDTGHDWPVSMM-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229940035024 thioglycerol Drugs 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
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- C09D155/00—Coating compositions based on homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C09D123/00 - C09D153/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
- C08F290/062—Polyethers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08F299/08—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polysiloxanes
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G65/002—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds
- C08G65/005—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens
- C08G65/007—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens containing fluorine
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
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- C08G65/332—Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/333—Polymers modified by chemical after-treatment with organic compounds containing nitrogen
- C08G65/33348—Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing isocyanate group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G77/38—Polysiloxanes modified by chemical after-treatment
- C08G77/382—Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon
- C08G77/385—Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon containing halogens
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K7/22—Expanded, porous or hollow particles
- C08K7/24—Expanded, porous or hollow particles inorganic
- C08K7/26—Silicon- containing compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
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- C09D171/00—Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/006—Anti-reflective coatings
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- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Surface Treatment Of Optical Elements (AREA)
- Graft Or Block Polymers (AREA)
- Paints Or Removers (AREA)
Description
[GPC測定条件]
測定装置:東ソー株式会社製「HLC-8220 GPC」、
カラム:東ソー株式会社製ガードカラム「HHR-H」(6.0mmI.D.×4cm)+東ソー株式会社製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+東ソー株式会社製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+東ソー株式会社製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+東ソー株式会社製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)
検出器:ELSD(オルテック製「ELSD2000」)
データ処理:東ソー株式会社製「GPC-8020モデルIIデータ解析バージョン4.30」
測定条件:カラム温度 40℃
展開溶媒 テトラヒドロフラン(THF)
流速 1.0ml/分
試料:樹脂固形分換算で1.0質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの(100μl)。
標準試料:前記「GPC-8020モデルIIデータ解析バージョン4.30」の測定マニュアルに準拠して、分子量が既知の下記の単分散ポリスチレンを用いた。
東ソー株式会社製「A-500」
東ソー株式会社製「A-1000」
東ソー株式会社製「A-2500」
東ソー株式会社製「A-5000」
東ソー株式会社製「F-1」
東ソー株式会社製「F-2」
東ソー株式会社製「F-4」
東ソー株式会社製「F-10」
東ソー株式会社製「F-20」
東ソー株式会社製「F-40」
東ソー株式会社製「F-80」
東ソー株式会社製「F-128」
東ソー株式会社製「F-288」
東ソー株式会社製「F-550」
これらのなかでも、PFPE鎖の末端に水酸基を有する化合物に対して、(メタ)アクリル酸クロライドを反応させて得る方法と、2-アクリロイルオキシエチルイソシアネート、1,1-(ビスアクリロイルオキシメチル)エチルイソシアネートをウレタン化反応させて得る方法が、製造上、反応が容易である点で特に好ましい。製造方法の詳細は、例えば、特開2017-134271号公報等を参照すればよく、公知の反応手法によって合成することができる。
該重合体セグメント(p)を含む反応系内に、反応性官能基(c1)を有する重合性不飽和単量体(C)を仕込み、該重合体セグメント(p)からラジカルを生成させることにより、重合体セグメント(p)および重合性不飽和単量体(C)由来の構造を含む重合体セグメント(q)を含む重合体(Q1)を得る工程(2)と、
重合体(Q1)を含む反応系内に、重合体(Q1)が有する反応性官能基(c1)に対して反応性を有する官能基(d1)及び重合性不飽和基(d2)を有する化合物(D)を仕込み、反応性官能基(c1)と反応性を有する官能基(d1)とを反応させる工程(3)を含む製造方法。
該重合体セグメント(q)を含む反応系内に、重合性不飽和単量体(B)を仕込み、該重合体セグメント(q)からラジカルを生成させることにより、重合体セグメント(q)および重合性不飽和単量体(B)由来の構造を含む重合体セグメントを含む重合体(Q2)を得る工程(2-1)と、
重合体(Q2)を含む反応系内に、重合体(Q2)が有する反応性官能基(c1)に対して反応性を有する官能基(d1)及び重合性不飽和基(d2)を有する化合物(D)を仕込み、反応性官能基(c1)と反応性を有する官能基(d1)とを反応させる工程(3-1)を含む製造方法。
測定装置:東ソー株式会社製「HLC-8220 GPC」、
カラム:東ソー株式会社製ガードカラム「HHR-H」(6.0mmI.D.×4cm)+東ソー株式会社製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+東ソー株式会社製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+東ソー株式会社製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+東ソー株式会社製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)
検出器:ELSD(オルテックジャパン株式会社製「ELSD2000」)
データ処理:東ソー株式会社製「GPC-8020モデルIIデータ解析バージョン4.30」
測定条件:カラム温度 40℃
展開溶媒 テトラヒドロフラン(THF)
流速 1.0ml/分
試料:樹脂固形分換算で1.0質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの(5μl)。
標準試料:前記「GPC-8020モデルIIデータ解析バージョン4.30」の測定マニュアルに準拠して、分子量が既知の下記の単分散ポリスチレンを用いた。
東ソー株式会社製「A-500」
東ソー株式会社製「A-1000」
東ソー株式会社製「A-2500」
東ソー株式会社製「A-5000」
東ソー株式会社製「F-1」
東ソー株式会社製「F-2」
東ソー株式会社製「F-4」
東ソー株式会社製「F-10」
東ソー株式会社製「F-20」
東ソー株式会社製「F-40」
東ソー株式会社製「F-80」
東ソー株式会社製「F-128」
東ソー株式会社製「F-288」
東ソー株式会社製「F-550」
(1)まず基材にハードコート材を塗布・硬化してハードコート層の塗膜を形成する。
(2)上記のハードコート層に本発明の組成物を塗布・硬化して低屈折率層の塗膜を形成する。この低屈折率層が反射防止フィルムの最表面となる。
なお、上記ハードコート層と低屈折率層との間に、中屈折率層及び/又は高屈折率層を設けても構わない。
攪拌装置、温度計、冷却管、滴下装置を備えたガラスフラスコに1,3-ビス(トリフルオロメチル)ベンゼン100g、下記構造式で表される両末端水酸基含有ポリ(パーフルオロアルキレンエーテル)化合物100g、p-メトキシフェノール0.05g、ジブチルヒドロキシトルエン0.38g、オクチル酸錫0.04gを仕込み、空気気流下で攪拌を開始し、75℃を保ちながら1,1-(ビスアクリロイルオキシメチル)エチルイソシアネート25.98gを1時間かけて滴下した。滴下終了後、75℃で1時間攪拌し、80℃に昇温して10時間攪拌し、IRスペクトル測定でイソシアネート基の消失を確認した。
撹拌装置、温度計、冷却管、滴下装置を備えたガラスフラスコに、下記構造式で表される両末端水酸基含有パーフルオロポリエーテル化合物150質量部、p-クロロメチルスチレン68質量部、p-メトキシフェノール0.05質量部、ベンジルトリエチルアンモニウムクロライドの50質量%水溶液44質量部及びヨウ化カリウム0.12質量部を仕込んだ。次いで、空気気流下にて攪拌を開始し、フラスコ内温度を45℃に昇温させ、水酸化ナトリウムの49質量%水溶液1.3質量部を2時間かけて滴下した。滴下終了後、60℃まで昇温し、1時間攪拌させた。この後、水酸化ナトリウムの49質量%水溶液11.5質量部を4時間かけて滴下した後、さらに15時間反応した。
次いで、上記で得られた重合体の溶液に、重合禁止剤としてp-メトキシフェノール0.08質量部及びウレタン化触媒としてオクチル酸錫0.06質量部を仕込み、空気気流下で攪拌を開始して60℃に保ちながら、2-アクリロイルオキシエチルイソシアネート85質量部を1時間で滴下した。滴下終了後、60℃で1時間攪拌した後、80℃に昇温して5時間攪拌することにより反応を行った結果、IRスペクトル測定によりイソシアネート基の吸収ピークの消失が確認された。
次いで、反応溶液中に生成した固形物をろ過で除去した後、溶媒の一部を減圧留去し、化合物(I-2)の50質量%含有1,3-ビス(トリフルオロメチル)ベンゼン溶液を得た。この化合物(I-2)の重量平均分子量は3,300であった。
撹拌装置、温度計、冷却管を備えたガラスフラスコに、溶媒としてイソプロピルエーテル26.4gと、下記式で表される片末端に水酸基を有するシリコーン化合物(nは約65)を25.2gと、触媒としてトリエチルアミン0.66gを仕込み、フラスコ内温度を5℃に保ったまま、30分間攪拌した。
表に示す化合物(I)(化合物(I-1)又は化合物(I-2))と化合物(II)の混合物について、以下の評価を行った。結果を表1-3に示す。
株式会社アタゴ製アッベ屈折率計を使用し、25℃、589nmにおける化合物(I)と化合物(II)の混合物の屈折率を測定した。混合比は下記で調整する反射防止塗料組成物中の(I)と(II)の使用割合と同一である。
中空シリカ微粒子(平均粒子径60nm)を20質量%含有するメチルイソブチルケトン分散液、ペンタエリスリトールトリアクリレート(PETA)、光重合開始剤として2-ヒドロキシ-1-{4-[4-(2-ヒドロキシ-2-メチル-プロピオニル)-ベンジル]-フェニル}-2-メチル-プロパン-1-オン(チバ・ジャパン株式会社製「イルガキュア127」)、前記で得られた化合物を表に示す比率で混合し、さらに溶剤としてメチルイソブチルケトンを加え、不揮発分5%に調整した組成物を得た。
ウレタンアクリレート(日本合成化学工業株式会社の「UV1700B」)30質量部、酢酸ブチル25質量部、光重合開始剤として1-ヒドロキシシクロヘキシルフェニルケトン(チバスペシャリティーケミカルズ社製「イルガキュア184」)1.2質量部、溶剤としてトルエン11.78質量部、2-プロパノール5.892質量部、酢酸エチル5.892質量部及びプロピレングリコールモノメチルエーテル5.892質量部を混合し溶解させて、ハードコート層用塗料組成物を得た。
得られたハードコート層用塗料組成物をバーコーターNo.13を使用して、厚さ188μmのPETフィルムに塗布した後、70℃の乾燥機に1分間入れて溶剤を揮発させ、紫外線硬化装置(窒素雰囲気下、高圧水銀灯使用、紫外線照射量0.5kJ/m2)にて硬化させ、膜厚8μmのハードコート層を片面に有するハードコートフィルムを作製した。
5°正反射測定装置を備えた分光光度計(株式会社日立ハイテクノロジーズ製「U-4100)を用いて反射率の測定を行った。なお、反射率は波長550nm付近で極小値(最低反射率)となったときの値とした。
新東科学製トライボギア表面性測定機TYPE:38を用いて、1cm×1cmの圧子にスチールウール#0000を取り付け、700gの荷重をかけ、10回往復させた。試験後の硬化膜表面に付いた傷の本数を数えて、下記の基準によって耐擦傷性を評価した。
◎:傷が目視で確認できない。
○:傷の本数が3本未満である。
△:傷の本数が4本以上10本未満である。
×:傷の本数が10本以上である。
Claims (15)
- ポリ(パーフルオロアルキレンエーテル)鎖含有活性エネルギー線硬化性多官能化合物(I)と、
フッ素原子が結合した炭素原子の数が1~6であるフッ素化アルキル基(x)と、活性エネルギー線硬化性基(y)と、を側鎖に有する重合性不飽和単量体の共重合体であって、該共重合体の片末端に分子量2,000以上のシリコーン鎖(z)を有する活性エネルギー線硬化性化合物(II)と、
低屈折率剤(IV)とを含有することを特徴とする活性エネルギー線硬化性組成物。 - 更に前記活性エネルギー線硬化性多官能化合物(I)及び前記活性エネルギー線硬化性化合物(II)以外の活性エネルギー線硬化性化合物(III)を含有する請求項1記載の活性エネルギー線硬化性組成物。
- 前記低屈折率剤(IV)の含有割合が、前記活性エネルギー線硬化性化合物(I)、(II)及び(III)の合計との質量比として、(IV):(I)+(II)+(III)=30:70~90:10の範囲を満たす請求項2記載の活性エネルギー線硬化性組成物。
- 前記低屈折率剤(IV)が中空シリカ微粒子である請求項3記載の活性エネルギー線硬化性組成物。
- 前記ポリ(パーフルオロアルキレンエーテル)鎖含有活性エネルギー線硬化性多官能化合物(I)が、ポリ(パーフルオロアルキレンエーテル)鎖を含む分子鎖の両末端にそれぞれ1つ以上の(メタ)アクリロイル基を有する化合物である請求項1~4の何れか1項記載の活性エネルギー線硬化性組成物。
- 前記ポリ(パーフルオロアルキレンエーテル)鎖含有活性エネルギー線硬化性多官能化合物(I)が、ポリ(パーフルオロアルキレンエーテル)鎖を含む分子鎖の両末端に、それぞれウレタン結合を介して2つ以上の(メタ)アクリロイル基を有する化合物である請求項1~4の何れか1項記載の活性エネルギー線硬化性組成物。
- 前記ポリ(パーフルオロアルキレンエーテル)鎖含有活性エネルギー線硬化性多官能化合物(I)が、ポリ(パーフルオロアルキレンエーテル)鎖を含む分子鎖の両末端に、それぞれスチレン由来の構造を介して(メタ)アクリロイル基を有する化合物である請求項1~4の何れか1項記載の活性エネルギー線硬化性組成物。
- 前記活性エネルギー線硬化性化合物(II)中のシリコーン鎖(z)の分子量が2,000~20,000の範囲である請求項1~7の何れか1項記載の活性エネルギー線硬化性組成物。
- 前記活性エネルギー線硬化性化合物(II)の活性エネルギー線硬化性基の当量が、200~3,500g/eqである請求項1~8の何れか1項記載の活性エネルギー線硬化性組成物。
- 前記活性エネルギー線硬化性化合物(II)の数平均分子量が3,000~100,000の範囲であり、重量平均分子量と数平均分子量との比である分散度(Mw/Mn)が1.0~1.4の範囲である請求項1~9の何れか1項記載の活性エネルギー線硬化性組成物。
- 前記ポリ(パーフルオロアルキレンエーテル)鎖含有活性エネルギー線硬化性多官能化合物(I)と、前記フッ素原子が結合した炭素原子の数が1~6であるフッ素化アルキル基(x)と、活性エネルギー線硬化性基(y)と、を側鎖に有する重合性不飽和単量体の共重合体であって、該共重合体の片末端に分子量2,000以上のシリコーン鎖(z)を有する活性エネルギー線硬化性化合物(II)との使用割合(質量基準)(I)/(II)が90/10~30/70の範囲である請求項1~10の何れか1項記載の活性エネルギー線硬化性組成物。
- 反射防止塗料組成物である請求項1~11の何れか1項記載の活性エネルギー線硬化性組成物。
- 請求項1~11の何れか1項記載の活性エネルギー線硬化性組成物の硬化膜。
- 請求項1~11の何れか1項記載の活性エネルギー線硬化性組成物の硬化膜を有することを特徴とする反射防止フィルム。
- 前記硬化膜の膜厚が50~300nmである請求項14記載の反射防止フィルム。
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WO2014196441A1 (ja) | 2013-06-04 | 2014-12-11 | Dic株式会社 | 重合性樹脂、活性エネルギー線硬化性組成物及び物品 |
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