JP7022828B2 - 車両用内装部品の製造方法 - Google Patents
車両用内装部品の製造方法 Download PDFInfo
- Publication number
- JP7022828B2 JP7022828B2 JP2020528573A JP2020528573A JP7022828B2 JP 7022828 B2 JP7022828 B2 JP 7022828B2 JP 2020528573 A JP2020528573 A JP 2020528573A JP 2020528573 A JP2020528573 A JP 2020528573A JP 7022828 B2 JP7022828 B2 JP 7022828B2
- Authority
- JP
- Japan
- Prior art keywords
- skin
- base material
- manufacturing
- protective sheet
- laminated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0067—Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other
- B29C37/0075—Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other using release sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/58—Applying the releasing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/68—Release sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/20—Making multilayered or multicoloured articles
- B29C43/203—Making multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C2043/189—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles the parts being joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/10—Thermosetting resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3011—Roof linings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
- B60R13/0212—Roof or head liners
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Description
(1)重量:10~1000g/m2
(2)厚み:0.001~30mm
(3)熱伝導率:0.01~0.3W/(m・K)
(4)通気性:0~600cm3/(cm2・sec)
(1)重量:50~60g/m2
(2)厚み:2mm
(3)熱伝導率:0.043W/(m・K)
(4)通気性:400cm3/(cm2・sec)
(5)圧縮強度:4.0~7.0kPa
(6)引張応力:1.0~5.0N
(7)破断強度:9.0~13.0N
(8)摩擦係数:1.0~3.0
2 ルーフパネル
3 表皮
10 ヘッドライニング
10a サンルーフ用開口部
10b サンバイザー用開口部
10c 格納部
10d ルームランプ用開口部
10e 掴み部
20 基材
20a 基材表面
30 表皮
30a 表皮表面
40 保護シート
50 成形金型
50a 金型表面
Claims (3)
- 表面に表皮を備える車両用内装部品の製造方法において、
熱硬化樹脂からなる基材と、当該基材の表面側に位置付けられてクッション性を有すると共に表面が起毛した素材、ポリエステル素材、又はレーヨン素材により形成された表皮と、厚みが0.001mm以上30mm以下、圧縮強度が4.0kPa以上7.0kPa以下、及び破断強度が9.0N以上13.0N以下であると共に前記表皮の表面側に位置付けられる保護材と、が予め積層された積層体に対して、成形金型によりホットプレス成形を行う第1工程と、
前記成形金型から前記積層体を脱型させた後、前記表皮の表面から前記保護材を剥離する第2工程と、を有する
車両用内装部品の製造方法。 - 表面に表皮を備える車両用内装部品の製造方法において、
熱硬化樹脂からなる基材と、当該基材の表面側に位置付けられてクッション性を有すると共に表面が起毛した素材、ポリエステル素材、又はレーヨン素材により形成された表皮とが予め積層された積層体に対して、厚みが0.001mm以上30mm以下、圧縮強度が4.0kPa以上7.0kPa以下、及び破断強度が9.0N以上13.0N以下である保護材によって前記表皮との接触面が覆われた成形金型によりホットプレス成形を行う第1工程と、
前記成形金型から前記積層体を脱型させることで前記表皮の表面から前記保護材を剥離する第2工程と、を有する
車両用内装部品の製造方法。 - 前記保護材は、前記表皮よりも高い伸縮性を有し、ウレタンフォーム、又はポリアミド系繊維で形成される、請求項1又は請求項2に記載の車両用内装部品の製造方法。
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2018/025217 WO2020008529A1 (ja) | 2018-07-03 | 2018-07-03 | 車両用内装部品の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPWO2020008529A1 JPWO2020008529A1 (ja) | 2021-04-08 |
JP7022828B2 true JP7022828B2 (ja) | 2022-02-18 |
Family
ID=69060986
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2020528573A Active JP7022828B2 (ja) | 2018-07-03 | 2018-07-03 | 車両用内装部品の製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20210229323A1 (ja) |
JP (1) | JP7022828B2 (ja) |
CN (1) | CN112292246A (ja) |
DE (1) | DE112018007798T5 (ja) |
WO (1) | WO2020008529A1 (ja) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013226693A (ja) | 2012-04-25 | 2013-11-07 | Towa Corp | 圧縮成形用型、圧縮成形装置及び圧縮成形方法 |
JP2013230618A (ja) | 2012-04-27 | 2013-11-14 | Dow Corning Toray Co Ltd | 離型フィルム、圧縮成型方法、および圧縮成型装置 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59391B2 (ja) * | 1976-01-28 | 1984-01-06 | 大日本印刷株式会社 | 化粧板の製造方法 |
JPS55137915A (en) * | 1979-04-15 | 1980-10-28 | Matsushita Electric Works Ltd | Manufacture of plastic resin tile |
JPS58153615A (ja) * | 1982-03-09 | 1983-09-12 | Toyota Motor Corp | 樹脂製品の熱圧縮成形方法 |
JP3516083B2 (ja) * | 1994-05-12 | 2004-04-05 | 呉羽テック株式会社 | 成形内装材の成形方法 |
JPH08127110A (ja) * | 1994-10-31 | 1996-05-21 | Sekisui Chem Co Ltd | 加飾成形品用シート及び加飾成形品の製造方法 |
JP6011387B2 (ja) * | 2013-02-15 | 2016-10-19 | トヨタ紡織株式会社 | 内装成形体 |
-
2018
- 2018-07-03 WO PCT/JP2018/025217 patent/WO2020008529A1/ja active Application Filing
- 2018-07-03 CN CN201880093324.0A patent/CN112292246A/zh active Pending
- 2018-07-03 US US17/056,850 patent/US20210229323A1/en not_active Abandoned
- 2018-07-03 JP JP2020528573A patent/JP7022828B2/ja active Active
- 2018-07-03 DE DE112018007798.5T patent/DE112018007798T5/de not_active Ceased
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013226693A (ja) | 2012-04-25 | 2013-11-07 | Towa Corp | 圧縮成形用型、圧縮成形装置及び圧縮成形方法 |
JP2013230618A (ja) | 2012-04-27 | 2013-11-14 | Dow Corning Toray Co Ltd | 離型フィルム、圧縮成型方法、および圧縮成型装置 |
Also Published As
Publication number | Publication date |
---|---|
CN112292246A (zh) | 2021-01-29 |
WO2020008529A1 (ja) | 2020-01-09 |
DE112018007798T5 (de) | 2021-03-18 |
JPWO2020008529A1 (ja) | 2021-04-08 |
US20210229323A1 (en) | 2021-07-29 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20220203599A1 (en) | Method for manufacturing sheet laminate, mold for molding sheet laminate, and sheet laminate | |
CA2594206C (en) | Process for making swaged lighting holes in planar areas of preimpregnated composite parts | |
JP7022828B2 (ja) | 車両用内装部品の製造方法 | |
JP6563794B2 (ja) | 加飾方法、加飾シート、成形シートおよびその製造方法 | |
JP2006225229A (ja) | 透明部材の製造方法及び透明部材の製造装置 | |
JP5981849B2 (ja) | 成形工具の部材上で内部カバー組立体を製造する方法 | |
JP6303053B1 (ja) | 金属−繊維強化樹脂複合成型体の製造方法 | |
US20150054194A1 (en) | Method for Manufacturing Non-Woven Composite Layer Product with Different Hardnesses | |
KR101629145B1 (ko) | 냉각성형을 이용한 자동차용 볼륨시트 커버의 제조 방법 | |
GB2282103A (en) | Moulded corrugated cardboard | |
JP5994494B2 (ja) | 車両内装品の製造方法 | |
JP2010274479A (ja) | 車両用内装部品の製造方法 | |
JP2007030773A (ja) | 車両用成形天井の製造方法 | |
JP2969045B2 (ja) | 自動車用内装部品およびその製造方法 | |
JP6439075B2 (ja) | 車両用内装部品の表皮材 | |
KR101417440B1 (ko) | 자동차 내장부품용 가니쉬 및 이의 제조방법 | |
JP3563181B2 (ja) | 自動車の成形天井用芯材 | |
JPH0976263A (ja) | 内装材の製造方法 | |
JP2517806B2 (ja) | 積層成形品の異形カット方法および異形カット装置 | |
JPH05124054A (ja) | 自動車用内装部品の製造方法 | |
JPH0367607B2 (ja) | ||
JPH07156651A (ja) | 車両用サンバイザの製造方法 | |
JPH1111229A (ja) | モールの製造方法 | |
JPH01249427A (ja) | 車両用成形天井の製造方法 | |
JPH02293122A (ja) | 自動車用インシュレータダッシュの製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20200930 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20200930 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20210817 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20211012 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20220111 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20220207 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 7022828 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |