JPWO2020008529A1 - 車両用内装部品の製造方法 - Google Patents
車両用内装部品の製造方法 Download PDFInfo
- Publication number
- JPWO2020008529A1 JPWO2020008529A1 JP2020528573A JP2020528573A JPWO2020008529A1 JP WO2020008529 A1 JPWO2020008529 A1 JP WO2020008529A1 JP 2020528573 A JP2020528573 A JP 2020528573A JP 2020528573 A JP2020528573 A JP 2020528573A JP WO2020008529 A1 JPWO2020008529 A1 JP WO2020008529A1
- Authority
- JP
- Japan
- Prior art keywords
- skin
- base material
- molding die
- manufacturing
- protective sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0067—Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other
- B29C37/0075—Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other using release sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/58—Applying the releasing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/68—Release sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/20—Making multilayered or multicoloured articles
- B29C43/203—Making multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C2043/189—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles the parts being joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/10—Thermosetting resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3011—Roof linings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
- B60R13/0212—Roof or head liners
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
Description
(1)重量:10〜1000g/m2
(2)厚み:0.001〜30mm
(3)熱伝導率:0.01〜0.3W/(m・K)
(4)通気性:0〜600cm3/(cm2・sec)
(1)重量:50〜60g/m2
(2)厚み:2mm
(3)熱伝導率:0.043W/(m・K)
(4)通気性:400cm3/(cm2・sec)
(5)圧縮強度:4.0〜7.0kPa
(6)引張応力:1.0〜5.0N
(7)破断強度:9.0〜13.0N
(8)摩擦係数:1.0〜3.0
2 ルーフパネル
3 表皮
10 ヘッドライニング
10a サンルーフ用開口部
10b サンバイザー用開口部
10c 格納部
10d ルームランプ用開口部
10e 掴み部
20 基材
20a 基材表面
30 表皮
30a 表皮表面
40 保護シート
50 成形金型
50a 金型表面
Claims (3)
- 表面に表皮を備える車両用内装部品の製造方法において、
熱硬化樹脂からなる基材と、当該基材の表面側に位置付けられる表皮と、前記表皮の表面側に位置付けられる保護材とが積層された状態で、成形金型によりホットプレス成形を行う第1工程と、
前記表皮の表面から前記保護材を剥離する第2工程と、を有する
車両用内装部品の製造方法。 - 前記第1工程は、
前記基材と、前記表皮と、前記保護材とを予め積層した積層体に対して、前記成形金型によりホットプレス成形を行う工程であり、
前記第2工程は、
前記成形金型から前記積層体を脱型させた後、前記保護材を剥離する工程である
請求項1記載の車両用内装部品の製造方法。 - 前記第1工程は、
前記基材と、前記表皮とを予め積層した積層体に対して、前記表皮との接触面が前記保護材によって覆われた前記成形金型によりホットプレス成形を行う工程であり、
前記第2工程は、
前記成形金型から前記積層体を脱型させることで前記保護材を剥離する工程である
請求項1記載の車両用内装部品の製造方法。
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2018/025217 WO2020008529A1 (ja) | 2018-07-03 | 2018-07-03 | 車両用内装部品の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPWO2020008529A1 true JPWO2020008529A1 (ja) | 2021-04-08 |
JP7022828B2 JP7022828B2 (ja) | 2022-02-18 |
Family
ID=69060986
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2020528573A Active JP7022828B2 (ja) | 2018-07-03 | 2018-07-03 | 車両用内装部品の製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20210229323A1 (ja) |
JP (1) | JP7022828B2 (ja) |
CN (1) | CN112292246A (ja) |
DE (1) | DE112018007798T5 (ja) |
WO (1) | WO2020008529A1 (ja) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5291062A (en) * | 1976-01-28 | 1977-08-01 | Dainippon Printing Co Ltd | Method of producing decorative plate |
JPS55137915A (en) * | 1979-04-15 | 1980-10-28 | Matsushita Electric Works Ltd | Manufacture of plastic resin tile |
JPH07304091A (ja) * | 1994-05-12 | 1995-11-21 | Kureha Tec Kk | 成形内装材の成形方法 |
JPH08127110A (ja) * | 1994-10-31 | 1996-05-21 | Sekisui Chem Co Ltd | 加飾成形品用シート及び加飾成形品の製造方法 |
JP2013226693A (ja) * | 2012-04-25 | 2013-11-07 | Towa Corp | 圧縮成形用型、圧縮成形装置及び圧縮成形方法 |
JP2013230618A (ja) * | 2012-04-27 | 2013-11-14 | Dow Corning Toray Co Ltd | 離型フィルム、圧縮成型方法、および圧縮成型装置 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58153615A (ja) * | 1982-03-09 | 1983-09-12 | Toyota Motor Corp | 樹脂製品の熱圧縮成形方法 |
JP6011387B2 (ja) * | 2013-02-15 | 2016-10-19 | トヨタ紡織株式会社 | 内装成形体 |
-
2018
- 2018-07-03 WO PCT/JP2018/025217 patent/WO2020008529A1/ja active Application Filing
- 2018-07-03 CN CN201880093324.0A patent/CN112292246A/zh active Pending
- 2018-07-03 US US17/056,850 patent/US20210229323A1/en not_active Abandoned
- 2018-07-03 JP JP2020528573A patent/JP7022828B2/ja active Active
- 2018-07-03 DE DE112018007798.5T patent/DE112018007798T5/de not_active Ceased
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5291062A (en) * | 1976-01-28 | 1977-08-01 | Dainippon Printing Co Ltd | Method of producing decorative plate |
JPS55137915A (en) * | 1979-04-15 | 1980-10-28 | Matsushita Electric Works Ltd | Manufacture of plastic resin tile |
JPH07304091A (ja) * | 1994-05-12 | 1995-11-21 | Kureha Tec Kk | 成形内装材の成形方法 |
JPH08127110A (ja) * | 1994-10-31 | 1996-05-21 | Sekisui Chem Co Ltd | 加飾成形品用シート及び加飾成形品の製造方法 |
JP2013226693A (ja) * | 2012-04-25 | 2013-11-07 | Towa Corp | 圧縮成形用型、圧縮成形装置及び圧縮成形方法 |
JP2013230618A (ja) * | 2012-04-27 | 2013-11-14 | Dow Corning Toray Co Ltd | 離型フィルム、圧縮成型方法、および圧縮成型装置 |
Also Published As
Publication number | Publication date |
---|---|
CN112292246A (zh) | 2021-01-29 |
WO2020008529A1 (ja) | 2020-01-09 |
JP7022828B2 (ja) | 2022-02-18 |
DE112018007798T5 (de) | 2021-03-18 |
US20210229323A1 (en) | 2021-07-29 |
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