JP6982827B2 - 木質化粧板の製造方法およびこの木質化粧板を用いたインサート成形品の製造方法 - Google Patents
木質化粧板の製造方法およびこの木質化粧板を用いたインサート成形品の製造方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/06—Manufacture of central layers; Form of central layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14811—Multilayered articles
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- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/042—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
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- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
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Description
表面に木の導管による複数の凹凸が形成された天然木から作られた突板の一方の表面に、保護層と剥離層とベースフィルムとをこの順に備える転写フィルムを重ね合わせて、熱プレス加工にて、前記保護層と前記突板の前記一方の表面とを他の層を介在させずに直接接着させて、
前記保護層の前記突板と接着する表面とは反対側の表面に、前記導管による複数の凹凸と相似形状の第一の凹凸を形成するとともに、
前記ベースフィルムの前記保護層側の表面と、前記剥離層の前記保護層側の表面との少なくとも一方に、前記導管による複数の凹凸とは異なる形状の凹凸を形成することで、前記保護層の前記突板と接着する表面とは反対側の表面に、前記第一の凹凸とは異なる第二の凹凸を形成し、
その後に、前記剥離層とベースフィルムとを、前記突板に接着された保護層から剥離させること、
を含むことを特徴とする。
表面に木の導管による複数の凹凸が形成された天然木から作られた突板の一方の表面に、保護層と剥離層とベースフィルムとをこの順に備える転写フィルムを重ね合わせて、真空成形、圧空成形、真空圧空成形、熱ラミネートのどれかの工法で、前記保護層と前記突板の一方の表面とを他の層を介在させずに直接接着させて、
前記保護層の前記突板と接着する表面とは反対側の表面に、前記導管による複数の凹凸と相似形状の第一の凹凸を形成するとともに、
前記ベースフィルムの前記保護層側の表面と、前記剥離層の前記保護層側の表面との少なくとも一方に、前記導管による複数の凹凸とは異なる形状の凹凸を形成することで、前記保護層の前記突板と接着する表面とは反対側の表面に、前記第一の凹凸とは異なる第二の凹凸を形成し、
その後に前記剥離層とベースフィルムとを、前記突板に接着された保護層から剥離させることを特徴とする。
図1〜図4は本発明の実施の形態1を示す。
図5は、本発明の実施の形態2における木質化粧板107の製造プロセスを説明する。
2 第1接着層
3 不織布
4 突板
10 表面凹凸の保護層
13 突板の導管
100 転写フィルム
101 転写層
102 ベースフィルム
103 剥離層
104 ハードコート層
105 突板用接着層
106 凹凸
107 木質化粧板
108 カッター
109 ゲート
110 インサート成形品
200 第1プレス型
201 第2プレス型
202 第1プレス型
Claims (7)
- 表面に木の導管による複数の凹凸が形成された天然木から作られた突板の一方の表面に、保護層と剥離層とベースフィルムとをこの順に備える転写フィルムを重ね合わせて、熱プレス加工にて、前記保護層と前記突板の前記一方の表面とを他の層を介在させずに直接接着させて、
前記保護層の前記突板と接着する表面とは反対側の表面に、前記導管による複数の凹凸と相似形状の第一の凹凸を形成するとともに、
前記ベースフィルムの前記保護層側の表面と、前記剥離層の前記保護層側の表面との少なくとも一方に、前記導管による複数の凹凸とは異なる形状の凹凸を形成することで、前記保護層の前記突板と接着する表面とは反対側の表面に、前記第一の凹凸とは異なる第二の凹凸を形成し、
その後に、前記剥離層とベースフィルムとを、前記突板に接着された保護層から剥離させること、
を含む木質化粧板の製造方法。 - 表面に木の導管による複数の凹凸が形成された天然木から作られた突板の一方の表面に、保護層と剥離層とベースフィルムとをこの順に備える転写フィルムを重ね合わせて、真空成形、圧空成形、真空圧空成形、熱ラミネートのどれかの工法で、前記保護層と前記突板の一方の表面とを他の層を介在させずに直接接着させて、
前記保護層の前記突板と接着する表面とは反対側の表面に、前記導管による複数の凹凸と相似形状の第一の凹凸を形成するとともに、
前記ベースフィルムの前記保護層側の表面と、前記剥離層の前記保護層側の表面との少なくとも一方に、前記導管による複数の凹凸とは異なる形状の凹凸を形成することで、前記保護層の前記突板と接着する表面とは反対側の表面に、前記第一の凹凸とは異なる第二の凹凸を形成し、
その後に前記剥離層とベースフィルムとを、前記突板に接着された保護層から剥離させること、
を含む木質化粧板の製造方法。 - 前記第二の凹凸の粗さが、前記第一の凹凸の粗さよりも小さい、
請求項1または2に記載の木質化粧板の製造方法。 - 前記熱プレス加工の際に、
前記フィルム上から、木目調の凹凸シボが表面に形成された型を用いて加圧することで、
前記木目調の凹凸シボを、前記保護層の前記突板とは反対側の表面および前記突板の前記保護層側の表面に転写させ、
前記導管による複数の凹凸の一部に、前記木目調の凹凸シボによって転写された凹凸を入り込ませる、
請求項1に記載の木質化粧板の製造方法。 - 請求項1〜4の何れかに記載の木質化粧板の製造方法にて製作した木質化粧板の、前記突板の前記保護層とは反対側の表面に、接着層と接着機能面とのうちの少なくとも一方を形成することと、
インサート成形で、前記接着層と前記接着機能面とのうちの少なくとも一方に成形樹脂層を射出成形することと、
を含むインサート成形品の製造方法。 - 請求項1に記載の木質化粧板の製造方法にて製作した木質化粧板の、前記突板の前記保護層とは反対側の表面に、接着層と接着機能面とのうちの少なくとも一方を形成することと、
インサート成形で、前記接着層及び前記接着機能面のうちの少なくとも一方に成形樹脂層を射出成形することと、
前記熱プレス加工と前記インサート成形とのうちの少なくとも一方の工程において、前記フィルム上から、木目調の凹凸シボが表面に形成された型を用いて加圧することで、前記木目調の凹凸シボを、前記保護層の前記突板とは反対側の表面および前記突板の前記保護層側の表面に転写させることと、を含み
前記導管による複数の凹凸の一部に、前記木目調の凹凸シボによって転写された凹凸を入り込ませる、
インサート成形品の製造方法。 - 請求項1または2に記載の木質化粧板の製造方法にて製作した木質化粧板を用いたインサート成形品の製造方法であって、
前記木質化粧板における、前記突板の前記保護層とは反対側の表面に、接着層と接着機能面とのうちの少なくとも一方を形成することと、
インサート成形で、前記接着層と前記接着機能面とのうちの少なくとも一方に成形樹脂層を射出成形することと、
前記剥離層とベースフィルムとの剥離を、前記第二の凹凸の形成の後に代えて、前記インサート成形の後に行うことと、を含む
インサート成形品の製造方法。
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