JP6839688B2 - 端子付き接合電線 - Google Patents
端子付き接合電線 Download PDFInfo
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- JP6839688B2 JP6839688B2 JP2018173638A JP2018173638A JP6839688B2 JP 6839688 B2 JP6839688 B2 JP 6839688B2 JP 2018173638 A JP2018173638 A JP 2018173638A JP 2018173638 A JP2018173638 A JP 2018173638A JP 6839688 B2 JP6839688 B2 JP 6839688B2
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- electric wire
- wire
- terminal
- core
- core wire
- Prior art date
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- 238000000576 coating method Methods 0.000 claims description 49
- 239000011248 coating agent Substances 0.000 claims description 44
- 238000009413 insulation Methods 0.000 claims description 23
- 238000005304 joining Methods 0.000 description 44
- 238000000034 method Methods 0.000 description 25
- 239000010949 copper Substances 0.000 description 7
- 238000002788 crimping Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000002238 attenuated effect Effects 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/57—Fixed connections for rigid printed circuits or like structures characterised by the terminals surface mounting terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/021—Soldered or welded connections between two or more cables or wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/029—Welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
- H01R4/72—Insulation of connections using a heat shrinking insulating sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/32—End pieces with two or more terminations
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Description
8 アンビル
10 端子付き第1電線
10a 一端
10b 他端
11 絶縁被覆
12 第1芯線
12a 素線
13 圧着端子(第1端子)
20 端子付き第2電線
20a 一端
20b 他端
21 絶縁被覆
22 第2芯線
22a 素線
23 圧着端子(第2端子)
25 ダミー電線
26 絶縁被覆
27 芯線
30,31,32 端子付き接合電線
Claims (1)
- 一端側の絶縁被覆から露出した複数の素線を有する第1芯線に第1端子を接続した端子付き第1電線と、一端側の前記第1電線の絶縁被覆の長さよりも長い絶縁被覆から露出した前記第1芯線の各素線と同じ太さの素線を複数有する第2芯線に第2端子を接続した端子付き第2電線と、を用い、
前記端子付き第1電線の他端側の絶縁被覆から露出した第1芯線と、前記端子付き第2電線の他端側の前記第1電線の絶縁被覆の長さよりも長い絶縁被覆から露出した第2芯線と、を超音波接合用のホーンとアンビル間で超音波接合により接合した端子付き接合電線であって、
前記ホーン側に前記他端側の第2芯線を配置すると共に、前記アンビル側に前記他端側の第1芯線を配置した状態で、前記ホーンとアンビル間で前記他端側の第1芯線と他端側の第2芯線同士が超音波接合により接合されており、
前記ホーン側の前記他端側の第2芯線の複数の素線の方が前記アンビル側の前記他端側の第1芯線の複数の素線の方よりもより圧潰されて接合されていることを特徴とする端子付き接合電線。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018173638A JP6839688B2 (ja) | 2018-09-18 | 2018-09-18 | 端子付き接合電線 |
DE102019213845.4A DE102019213845B4 (de) | 2018-09-18 | 2019-09-11 | Anschluss-draht-verbindungsverfahren und verbundener anschlussdraht |
US16/572,761 US11522329B2 (en) | 2018-09-18 | 2019-09-17 | Terminal-wire bonding method and bonded terminal-wire |
CN201910880934.1A CN110911927B (zh) | 2018-09-18 | 2019-09-18 | 端子-电线结合方法和结合的端子电线 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018173638A JP6839688B2 (ja) | 2018-09-18 | 2018-09-18 | 端子付き接合電線 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2020047422A JP2020047422A (ja) | 2020-03-26 |
JP6839688B2 true JP6839688B2 (ja) | 2021-03-10 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2018173638A Active JP6839688B2 (ja) | 2018-09-18 | 2018-09-18 | 端子付き接合電線 |
Country Status (4)
Country | Link |
---|---|
US (1) | US11522329B2 (ja) |
JP (1) | JP6839688B2 (ja) |
CN (1) | CN110911927B (ja) |
DE (1) | DE102019213845B4 (ja) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6887203B2 (ja) * | 2017-07-14 | 2021-06-16 | 古河電気工業株式会社 | 導体接続装置及び導体接続方法 |
JP6839688B2 (ja) * | 2018-09-18 | 2021-03-10 | 矢崎総業株式会社 | 端子付き接合電線 |
JP7044958B2 (ja) * | 2018-10-25 | 2022-03-31 | 株式会社オートネットワーク技術研究所 | 電線の接続構造、および、電線の接続方法 |
JP7111784B2 (ja) * | 2020-09-11 | 2022-08-02 | 矢崎総業株式会社 | 雌端子の製造方法 |
US11621501B2 (en) * | 2020-09-28 | 2023-04-04 | Yazaki Corporation | Terminal, wire harness, and electric wire with terminal |
DE102021109369A1 (de) * | 2021-04-14 | 2022-10-20 | Te Connectivity Germany Gmbh | Elektrische Leiteranordnung, Verfahren zur Herstellung einer elektrischen Leiteranordnung |
JP2024004903A (ja) | 2022-06-29 | 2024-01-17 | 矢崎総業株式会社 | 端子付き電線の接合方法 |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0982375A (ja) * | 1995-09-12 | 1997-03-28 | Sumitomo Wiring Syst Ltd | 電線接続方法 |
CN1067492C (zh) * | 1996-10-01 | 2001-06-20 | 矢崎总业株式会社 | 被覆线的连接方法与结构 |
JPH11273757A (ja) * | 1998-03-25 | 1999-10-08 | Yazaki Corp | 被覆電線の接続構造及び接続方法 |
JP4021734B2 (ja) * | 2002-08-30 | 2007-12-12 | 矢崎総業株式会社 | 電線の超音波接合方法 |
DE102006021422B8 (de) | 2006-05-05 | 2008-06-26 | Schunk Ultraschalltechnik Gmbh | Verfahren zur Herstellung eines Durchgangs- oder Endknotens sowie Durchgangs- oder Endknoten |
US7744395B1 (en) * | 2009-09-24 | 2010-06-29 | Christopher Ralph Cantolino | Quick-disconnect waterproof connector |
JP5400676B2 (ja) * | 2010-03-17 | 2014-01-29 | 古河電気工業株式会社 | 超音波溶接方法 |
JP2012014975A (ja) * | 2010-07-01 | 2012-01-19 | Yazaki Corp | 絶縁電線の接続構造及び接続方法 |
DE102010060767A1 (de) * | 2010-08-18 | 2012-02-23 | Schunk Sonosystems Gmbh | Verfahren und Anordnung zum Verschweißen von elektrischen Leitern |
JP5820153B2 (ja) * | 2011-06-17 | 2015-11-24 | 矢崎総業株式会社 | 電線間接続構造及びその製造方法 |
JP5581413B2 (ja) | 2013-03-18 | 2014-08-27 | 矢崎総業株式会社 | 電線の接続方法 |
JP2016185009A (ja) * | 2015-03-26 | 2016-10-20 | 古河電気工業株式会社 | 電線の接続方法、接続装置、及び端子付き電線 |
JP2016201313A (ja) | 2015-04-13 | 2016-12-01 | 株式会社オートネットワーク技術研究所 | ワイヤーハーネス及びその製造方法 |
JP6574795B2 (ja) * | 2017-01-12 | 2019-09-11 | 矢崎総業株式会社 | 端子付き電線の製造方法 |
JP6655056B2 (ja) * | 2017-11-28 | 2020-02-26 | 矢崎総業株式会社 | 電線の導体の超音波接合方法、端子付き電線の製造方法および電線 |
JP6674433B2 (ja) * | 2017-11-28 | 2020-04-01 | 矢崎総業株式会社 | 端子付き電線および端子付き電線の製造方法 |
JP2019153418A (ja) * | 2018-03-01 | 2019-09-12 | 矢崎総業株式会社 | 端子付き電線および端子付き電線の製造方法 |
JP2020047423A (ja) * | 2018-09-18 | 2020-03-26 | 矢崎総業株式会社 | 電線の接合方法及び接合電線 |
JP6839688B2 (ja) * | 2018-09-18 | 2021-03-10 | 矢崎総業株式会社 | 端子付き接合電線 |
-
2018
- 2018-09-18 JP JP2018173638A patent/JP6839688B2/ja active Active
-
2019
- 2019-09-11 DE DE102019213845.4A patent/DE102019213845B4/de active Active
- 2019-09-17 US US16/572,761 patent/US11522329B2/en active Active
- 2019-09-18 CN CN201910880934.1A patent/CN110911927B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
CN110911927B (zh) | 2021-07-20 |
DE102019213845B4 (de) | 2024-02-08 |
JP2020047422A (ja) | 2020-03-26 |
DE102019213845A1 (de) | 2020-03-19 |
US11522329B2 (en) | 2022-12-06 |
CN110911927A (zh) | 2020-03-24 |
US20200091670A1 (en) | 2020-03-19 |
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