JP6752886B2 - ノンハロゲン系熱硬化性樹脂組成物及びそれを含むプリプレグ、積層板及びプリント回路基板 - Google Patents
ノンハロゲン系熱硬化性樹脂組成物及びそれを含むプリプレグ、積層板及びプリント回路基板 Download PDFInfo
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- JP6752886B2 JP6752886B2 JP2018526132A JP2018526132A JP6752886B2 JP 6752886 B2 JP6752886 B2 JP 6752886B2 JP 2018526132 A JP2018526132 A JP 2018526132A JP 2018526132 A JP2018526132 A JP 2018526132A JP 6752886 B2 JP6752886 B2 JP 6752886B2
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- epoxy resin
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- 229910052736 halogen Inorganic materials 0.000 title claims description 76
- 239000011342 resin composition Substances 0.000 title claims description 36
- 229920001187 thermosetting polymer Polymers 0.000 title claims description 31
- 239000003822 epoxy resin Substances 0.000 claims description 74
- 229920000647 polyepoxide Polymers 0.000 claims description 74
- 150000002367 halogens Chemical class 0.000 claims description 73
- 239000000203 mixture Substances 0.000 claims description 51
- 239000003795 chemical substances by application Substances 0.000 claims description 40
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 28
- 239000007787 solid Substances 0.000 claims description 22
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 21
- -1 2,5-dihydroxyphenyl Chemical group 0.000 claims description 21
- 150000001412 amines Chemical class 0.000 claims description 21
- 239000003063 flame retardant Substances 0.000 claims description 20
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 18
- 229910052698 phosphorus Inorganic materials 0.000 claims description 18
- 239000011574 phosphorus Substances 0.000 claims description 18
- 239000000945 filler Substances 0.000 claims description 17
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 17
- 239000000843 powder Substances 0.000 claims description 14
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 13
- 239000000377 silicon dioxide Substances 0.000 claims description 12
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 11
- 229920003986 novolac Polymers 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 11
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 8
- 239000005011 phenolic resin Substances 0.000 claims description 8
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 claims description 7
- 239000011256 inorganic filler Substances 0.000 claims description 7
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 7
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 7
- 239000012779 reinforcing material Substances 0.000 claims description 7
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 6
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 6
- 239000012948 isocyanate Substances 0.000 claims description 6
- 150000002513 isocyanates Chemical class 0.000 claims description 6
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims description 6
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 claims description 5
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 claims description 5
- 239000004695 Polyether sulfone Substances 0.000 claims description 5
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 229920006393 polyether sulfone Polymers 0.000 claims description 5
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 5
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 claims description 4
- GXIPHHIBYMWSMN-UHFFFAOYSA-N 6-phenylbenzo[c][2,1]benzoxaphosphinine 6-oxide Chemical compound O1C2=CC=CC=C2C2=CC=CC=C2P1(=O)C1=CC=CC=C1 GXIPHHIBYMWSMN-UHFFFAOYSA-N 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- 229920000388 Polyphosphate Polymers 0.000 claims description 4
- VMCRDONCOBHEHW-UHFFFAOYSA-N [2,6-bis(2,6-dimethylphenyl)phenyl]phosphane Chemical compound CC1=CC=CC(C)=C1C1=CC=CC(C=2C(=CC=CC=2C)C)=C1P VMCRDONCOBHEHW-UHFFFAOYSA-N 0.000 claims description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 claims description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 4
- 150000004677 hydrates Chemical class 0.000 claims description 4
- 150000004767 nitrides Chemical class 0.000 claims description 4
- 229910052755 nonmetal Inorganic materials 0.000 claims description 4
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 claims description 4
- 239000012766 organic filler Substances 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 239000010452 phosphate Substances 0.000 claims description 4
- 239000001205 polyphosphate Substances 0.000 claims description 4
- 235000011176 polyphosphates Nutrition 0.000 claims description 4
- RERMPCBBVZEPBS-UHFFFAOYSA-N tris(2,6-dimethylphenyl)phosphane Chemical compound CC1=CC=CC(C)=C1P(C=1C(=CC=CC=1C)C)C1=C(C)C=CC=C1C RERMPCBBVZEPBS-UHFFFAOYSA-N 0.000 claims description 4
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 claims description 3
- 235000010290 biphenyl Nutrition 0.000 claims description 3
- 239000004305 biphenyl Substances 0.000 claims description 3
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 claims description 3
- NQRYJNQNLNOLGT-UHFFFAOYSA-N tetrahydropyridine hydrochloride Natural products C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 claims description 3
- LLEASVZEQBICSN-UHFFFAOYSA-N 2-undecyl-1h-imidazole Chemical compound CCCCCCCCCCCC1=NC=CN1 LLEASVZEQBICSN-UHFFFAOYSA-N 0.000 claims description 2
- ZDCFJCRHWNSQOL-UHFFFAOYSA-N 3-methylpiperidin-2-amine Chemical compound CC1CCCNC1N ZDCFJCRHWNSQOL-UHFFFAOYSA-N 0.000 claims description 2
- OYRZFURJZQGZDP-UHFFFAOYSA-N 4,4-dimethylpiperidin-2-amine Chemical compound NC1NCCC(C1)(C)C OYRZFURJZQGZDP-UHFFFAOYSA-N 0.000 claims description 2
- UHDGDGPBCVFSDJ-UHFFFAOYSA-N 4-methylpiperidin-2-amine Chemical compound CC1CCNC(N)C1 UHDGDGPBCVFSDJ-UHFFFAOYSA-N 0.000 claims description 2
- HKQPBNQSLPIIBZ-UHFFFAOYSA-N 5-nitropiperidin-2-amine Chemical compound NC1CCC([N+]([O-])=O)CN1 HKQPBNQSLPIIBZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002841 Lewis acid Substances 0.000 claims description 2
- 150000007517 lewis acids Chemical class 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 claims description 2
- ZHSQVYOLNBKTRH-UHFFFAOYSA-N piperidine-2,3-diamine Chemical compound NC1CCCNC1N ZHSQVYOLNBKTRH-UHFFFAOYSA-N 0.000 claims description 2
- PQQAQDPEYKKCBW-UHFFFAOYSA-N piperidine-2,5-diamine Chemical compound NC1CCC(N)NC1 PQQAQDPEYKKCBW-UHFFFAOYSA-N 0.000 claims description 2
- VRMXBLZUTXLRTR-UHFFFAOYSA-N piperidine-2,6-diamine Chemical compound NC1CCCC(N)N1 VRMXBLZUTXLRTR-UHFFFAOYSA-N 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- PFHGNIMWELIXGP-UHFFFAOYSA-N 1-nitropiperidine Chemical compound [O-][N+](=O)N1CCCCC1 PFHGNIMWELIXGP-UHFFFAOYSA-N 0.000 claims 1
- 150000003053 piperidines Chemical class 0.000 claims 1
- 239000000853 adhesive Substances 0.000 description 17
- 230000001070 adhesive effect Effects 0.000 description 17
- 238000000034 method Methods 0.000 description 13
- 239000004593 Epoxy Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 238000010521 absorption reaction Methods 0.000 description 8
- 230000009477 glass transition Effects 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 6
- 230000008901 benefit Effects 0.000 description 6
- 239000011888 foil Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910052582 BN Inorganic materials 0.000 description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 3
- 229910002113 barium titanate Inorganic materials 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 239000000378 calcium silicate Substances 0.000 description 3
- 229910052918 calcium silicate Inorganic materials 0.000 description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 3
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 3
- 229910002026 crystalline silica Inorganic materials 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000010445 mica Substances 0.000 description 3
- 229910052618 mica group Inorganic materials 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000000454 talc Substances 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- GRBXPRFWPHLKDN-UHFFFAOYSA-N 2-benzo[c][2,1]benzoxaphosphinin-6-ylbenzene-1,4-diol Chemical compound OC1=CC=C(O)C(P2C3=CC=CC=C3C3=CC=CC=C3O2)=C1 GRBXPRFWPHLKDN-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 125000002373 5 membered heterocyclic group Chemical group 0.000 description 2
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-N Hydrogen bromide Chemical compound Br CPELXLSAUQHCOX-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- TXCDCPKCNAJMEE-UHFFFAOYSA-N dibenzofuran Chemical compound C1=CC=C2C3=CC=CC=C3OC2=C1 TXCDCPKCNAJMEE-UHFFFAOYSA-N 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000012756 surface treatment agent Substances 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- KMRIWYPVRWEWRG-UHFFFAOYSA-N 2-(6-oxobenzo[c][2,1]benzoxaphosphinin-6-yl)benzene-1,4-diol Chemical compound OC1=CC=C(O)C(P2(=O)C3=CC=CC=C3C3=CC=CC=C3O2)=C1 KMRIWYPVRWEWRG-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- UFQJBVGFQUYMMG-UHFFFAOYSA-N NN1CCCC(C1)[N+](=O)[O-] Chemical compound NN1CCCC(C1)[N+](=O)[O-] UFQJBVGFQUYMMG-UHFFFAOYSA-N 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000004807 desolvation Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229910000042 hydrogen bromide Inorganic materials 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N methylimidazole Natural products CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009774 resonance method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/092—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
- C08L63/04—Epoxynovolacs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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Description
(A)ノンハロゲン系エポキシ樹脂30〜60重量部と、
(B)フェノール系硬化剤10〜35重量部と、
(C)リン含有難燃剤とを含むノンハロゲン系熱硬化性樹脂組成物であって、
前記ノンハロゲン系エポキシ樹脂は、式(a)の構造を有するエポキシ樹脂を含む。
IPC−TM−650 2.4.39の方法に従って測定し、サンプルのA状態(原始状態)のサイズ及び処理後のサイズをそれぞれ測定し、経緯方向のサイズ変化率を算出する。サンプルの処理条件は2h/150℃である。
ストリップ線路を用いる共振法に応じて、IPC−TM−650 2.5.5.5に従って1GHzでの誘電率、誘電損失の要因を算出する。
按照IPC−TM−650 2.4.8の方法における「熱応力を印加した後」の試験条件に従って金属被覆層の剥離強度を測定する。
IPC−TM−650 2.6.2.1の方法に従って測定する。
IPC−TM−650 2.4.13.1に従って層間剥離・発泡の時間を観察する。
UL 94垂直燃焼法に従って測定する。
Claims (17)
- 有機固形物100重量部で、
(A)ノンハロゲン系エポキシ樹脂30〜60重量部と、
(B)フェノール系硬化剤10〜35重量部と、
(C)リン含有難燃剤とを含むノンハロゲン系熱硬化性樹脂組成物であって、
前記ノンハロゲン系エポキシ樹脂は、式(a)の構造を有するエポキシ樹脂を含み、
前記式(a)の構造を有するエポキシ樹脂の分子量は、1000〜20000であり、
前記式(a)の構造を有するエポキシ樹脂が(A)ノンハロゲン系エポキシ樹脂の50重量%以上を占め、
前記(B)フェノール系硬化剤は、下記構造を有するフェノール樹脂から選ばれるいずれか1種又は少なくとも2種の混合物であり、
- 前記(A)ノンハロゲン系エポキシ樹脂は、式(a)の構造を有するエポキシ樹脂に加えて、他のノンハロゲン系エポキシ樹脂を更に含み、
前記他のノンハロゲン系エポキシ樹脂は、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、オルソクレゾールノボラック型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、イソシアネート型エポキシ樹脂、リン含有エポキシ樹脂、Xylok型エポキシ樹脂又はビフェニル型エポキシ樹脂から選ばれるいずれか1種又は少なくとも2種の混合物である、請求項1に記載のノンハロゲン系熱硬化性樹脂組成物。 - 有機固形物100重量部で、前記(C)リン含有難燃剤の添加量は、5〜30重量部である、ことを特徴とする請求項1又は2に記載のノンハロゲン系熱硬化性樹脂組成物。
- 前記(C)リン含有難燃剤は、トリス(2,6−ジメチルフェニル)ホスフィン、10−(2,5−ジヒドロキシフェニル)−9,10−ジヒドロ−9−オキサ−10−ホスファフェナントレン−10−オキシド、2,6−ビス(2,6−ジメチルフェニル)ホスフィノベンゼン、10−フェニル−9,10−ジヒドロ−9−オキサ−10−ホスファフェナントレン−10−オキシド、フェノキシホスファゼン化合物、リン酸エステル、ポリリン酸エステル、ホスホネート又はポリホスホネートのいずれか1種又は少なくとも2種の混合物である、ことを特徴とする請求項3に記載のノンハロゲン系熱硬化性樹脂組成物。
- 前記アミン系硬化剤は、ジシアンジアミド、ジアミノジフェニルスルホン、ジアミノジフェニルエーテル又はジアミノジフェニルメタンのいずれか1種又は少なくとも2種の混合物である、ことを特徴とする請求項1〜4のいずれか一項に記載のノンハロゲン系熱硬化性樹脂組成物。
- 前記ノンハロゲン系熱硬化性樹脂組成物は、フィラーを更に含み、有機固形物100重量部で、フィラーは0〜200重量部であり、且つ0を含まない、ことを特徴とする請求項1〜5のいずれか一項に記載のノンハロゲン系熱硬化性樹脂組成物。
- 前記フィラーは有機フィラー又は無機フィラーから選ばれる、ことを特徴とする請求項6に記載のノンハロゲン系熱硬化性樹脂組成物。
- 前記無機フィラーは非金属酸化物、金属窒化物、非金属窒化物、無機水和物、無機塩、金属水和物又は無機リンから選ばれるいずれか1種又は少なくとも2種の混合物であり、
前記有機フィラーはポリテトラフルオロエチレン粉末、ポリフェニレンサルファイド又はポリエーテルスルホン粉末から選ばれるいずれか1種又は少なくとも2種の混合物である、ことを特徴とする請求項7に記載のノンハロゲン系熱硬化性樹脂組成物。 - 最適なフィラーはシリカであり、フィラーのメディアン径は1〜15μmである、ことを特徴とする請求項6に記載のノンハロゲン系熱硬化性樹脂組成物。
- 有機固形物100重量部で、前記ノンハロゲン系熱硬化性樹脂組成物において、前記フィラーの添加量は0〜100重量部であり、且つ0重量部を含まない、ことを特徴とする請求項6に記載のノンハロゲン系熱硬化性樹脂組成物。
- 前記ノンハロゲン系熱硬化性樹脂組成物は、硬化促進剤を更に含む、ことを特徴とする請求項1〜10のいずれか一項に記載のノンハロゲン系熱硬化性樹脂組成物。
- (A)ノンハロゲン系エポキシ樹脂と(B)フェノール系硬化剤と(C)リン含有難燃剤との合計添加量100重量部で、前記硬化促進剤の添加量は0.01〜0.5重量部である、ことを特徴とする請求項11に記載のノンハロゲン系熱硬化性樹脂組成物。
- 前記硬化促進剤はイミダゾール系化合物、イミダゾール系化合物の誘導体、ピペリジン系化合物、ルイス酸又はトリフェニルホスフィンから選ばれるいずれか1種又は少なくとも2種の混合物である、ことを特徴とする請求項11に記載のノンハロゲン系熱硬化性樹脂組成物。
- 前記イミダゾール系化合物は2−メチルイミダゾール、2−エチル−4−メチルイミダゾール、2−フェニルイミダゾール又は2−ウンデシルイミダゾールのいずれか1種又は少なくとも2種の混合物であり、
前記ピペリジン系化合物は2,3−ジアミノピペリジン、2,5−ジアミノピペリジン、2,6−ジアミノピペリジン、2‐アミノ−3−メチルピペリジン、2−アミノ−4−メチルピペリジン、2−アミノ−3−ニトロピペリジン、2−アミノ−5−ニトロピペリジン又は2−アミノ−4,4−ジメチルピペリジンのいずれか1種又は少なくとも2種の混合物である、ことを特徴とする請求項13に記載のノンハロゲン系熱硬化性樹脂組成物。 - 強化材及び強化材に含浸し乾燥させて付着している請求項1〜14のいずれか一項に記載のノンハロゲン系熱硬化性樹脂組成物を含む、プリプレグ。
- 請求項15に記載のプリプレグを少なくとも1枚含む、積層板。
- 請求項15に記載のプリプレグを少なくとも1枚含む、プリント回路基板。
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