JP6116998B2 - 溶射層形成用粉末、サーメット溶射層、サーメット被覆材、およびサーメット被覆材の製造方法 - Google Patents
溶射層形成用粉末、サーメット溶射層、サーメット被覆材、およびサーメット被覆材の製造方法 Download PDFInfo
- Publication number
- JP6116998B2 JP6116998B2 JP2013104891A JP2013104891A JP6116998B2 JP 6116998 B2 JP6116998 B2 JP 6116998B2 JP 2013104891 A JP2013104891 A JP 2013104891A JP 2013104891 A JP2013104891 A JP 2013104891A JP 6116998 B2 JP6116998 B2 JP 6116998B2
- Authority
- JP
- Japan
- Prior art keywords
- cermet
- sprayed layer
- layer
- powder
- cermet sprayed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011195 cermet Substances 0.000 title claims description 269
- 239000000463 material Substances 0.000 title claims description 121
- 239000000843 powder Substances 0.000 title claims description 102
- 239000011248 coating agent Substances 0.000 title claims description 55
- 238000000576 coating method Methods 0.000 title claims description 55
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000007921 spray Substances 0.000 claims description 76
- 229910052720 vanadium Inorganic materials 0.000 claims description 49
- 229910052742 iron Inorganic materials 0.000 claims description 46
- 229910052804 chromium Inorganic materials 0.000 claims description 41
- 229910052759 nickel Inorganic materials 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 29
- 238000002844 melting Methods 0.000 claims description 25
- 230000008018 melting Effects 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 22
- 239000000758 substrate Substances 0.000 claims description 22
- 229910045601 alloy Inorganic materials 0.000 claims description 21
- 239000000956 alloy Substances 0.000 claims description 21
- 229910052750 molybdenum Inorganic materials 0.000 claims description 16
- 238000005507 spraying Methods 0.000 claims description 14
- 229910052710 silicon Inorganic materials 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 11
- 238000009792 diffusion process Methods 0.000 claims description 8
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 4
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 63
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 55
- 239000011651 chromium Substances 0.000 description 39
- 239000011347 resin Substances 0.000 description 33
- 229920005989 resin Polymers 0.000 description 33
- 230000005389 magnetism Effects 0.000 description 28
- 230000000052 comparative effect Effects 0.000 description 19
- 239000011230 binding agent Substances 0.000 description 18
- 238000007751 thermal spraying Methods 0.000 description 17
- 238000000465 moulding Methods 0.000 description 16
- 238000005755 formation reaction Methods 0.000 description 15
- 238000005260 corrosion Methods 0.000 description 14
- 230000007797 corrosion Effects 0.000 description 14
- 230000000694 effects Effects 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 13
- 239000002994 raw material Substances 0.000 description 13
- 230000006866 deterioration Effects 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 238000012360 testing method Methods 0.000 description 8
- 239000012634 fragment Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 229910052796 boron Inorganic materials 0.000 description 6
- 238000011109 contamination Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 238000010285 flame spraying Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000010298 pulverizing process Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 229910001347 Stellite Inorganic materials 0.000 description 2
- AHICWQREWHDHHF-UHFFFAOYSA-N chromium;cobalt;iron;manganese;methane;molybdenum;nickel;silicon;tungsten Chemical compound C.[Si].[Cr].[Mn].[Fe].[Co].[Ni].[Mo].[W] AHICWQREWHDHHF-UHFFFAOYSA-N 0.000 description 2
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 231100000241 scar Toxicity 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C27/00—Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
- C22C27/04—Alloys based on tungsten or molybdenum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/14—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on borides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/067—Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coating By Spraying Or Casting (AREA)
- Powder Metallurgy (AREA)
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013104891A JP6116998B2 (ja) | 2013-05-17 | 2013-05-17 | 溶射層形成用粉末、サーメット溶射層、サーメット被覆材、およびサーメット被覆材の製造方法 |
| CN201480003063.0A CN104797731B (zh) | 2013-05-17 | 2014-03-31 | 喷镀层形成用粉末、金属陶瓷喷镀层、金属陶瓷覆盖材以及金属陶瓷覆盖材的制造方法 |
| SG11201509282SA SG11201509282SA (en) | 2013-05-17 | 2014-03-31 | Powder for forming thermal spraying layer, cermet layer, cermet coating material, and method of manufacturing cermet coating material |
| PCT/JP2014/059430 WO2014185181A1 (ja) | 2013-05-17 | 2014-03-31 | 溶射層形成用粉末、サーメット溶射層、サーメット被覆材、およびサーメット被覆材の製造方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013104891A JP6116998B2 (ja) | 2013-05-17 | 2013-05-17 | 溶射層形成用粉末、サーメット溶射層、サーメット被覆材、およびサーメット被覆材の製造方法 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2014224297A JP2014224297A (ja) | 2014-12-04 |
| JP2014224297A5 JP2014224297A5 (zh) | 2016-06-23 |
| JP6116998B2 true JP6116998B2 (ja) | 2017-04-19 |
Family
ID=51898164
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2013104891A Active JP6116998B2 (ja) | 2013-05-17 | 2013-05-17 | 溶射層形成用粉末、サーメット溶射層、サーメット被覆材、およびサーメット被覆材の製造方法 |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP6116998B2 (zh) |
| CN (1) | CN104797731B (zh) |
| SG (1) | SG11201509282SA (zh) |
| WO (1) | WO2014185181A1 (zh) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108251803B (zh) * | 2016-12-29 | 2020-06-02 | 深圳先进技术研究院 | TiB2自润滑涂层及其制备方法和耐磨构件 |
| CN111206176B (zh) * | 2020-03-09 | 2021-01-29 | 山东大学 | 以镍铁合金为原料的三元硼化物复合金属陶瓷及其制备方法、应用 |
| CN111876717B (zh) * | 2020-07-14 | 2022-07-08 | 江苏科环新材料有限公司 | 用于垃圾焚烧炉炉排片的耐高温防磨蚀重熔镍基复合材料涂层及其制备方法 |
| CN115537683B (zh) * | 2021-06-30 | 2024-03-12 | 叶均蔚 | 高强度耐腐蚀铁铬合金块材及其用途 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5154869B2 (ja) * | 2007-09-11 | 2013-02-27 | 東洋鋼鈑株式会社 | 溶射層形成高耐食耐摩耗部材及びそれを形成する溶射層形成用粉末 |
| WO2010103563A1 (ja) * | 2009-03-10 | 2010-09-16 | 東洋鋼鈑株式会社 | 溶射層形成高耐食耐摩耗部材及びそれを形成する溶射層形成用粉末 |
| CN102191393A (zh) * | 2010-03-18 | 2011-09-21 | 中国科学院上海硅酸盐研究所 | 一种钼镍硼三元硼化物基硬质合金的制备方法 |
| US20110312860A1 (en) * | 2010-06-17 | 2011-12-22 | General Electric Company | Wear-resistant and low-friction coatings and articles coated therewith |
| JP2014141691A (ja) * | 2011-03-30 | 2014-08-07 | Toyo Kohan Co Ltd | 硬質焼結合金 |
| JP2015028190A (ja) * | 2011-10-11 | 2015-02-12 | 東洋鋼鈑株式会社 | 摺動部を有する部材 |
-
2013
- 2013-05-17 JP JP2013104891A patent/JP6116998B2/ja active Active
-
2014
- 2014-03-31 SG SG11201509282SA patent/SG11201509282SA/en unknown
- 2014-03-31 CN CN201480003063.0A patent/CN104797731B/zh not_active Expired - Fee Related
- 2014-03-31 WO PCT/JP2014/059430 patent/WO2014185181A1/ja active Application Filing
Also Published As
| Publication number | Publication date |
|---|---|
| JP2014224297A (ja) | 2014-12-04 |
| CN104797731A (zh) | 2015-07-22 |
| CN104797731B (zh) | 2016-11-30 |
| SG11201509282SA (en) | 2015-12-30 |
| WO2014185181A1 (ja) | 2014-11-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6116998B2 (ja) | 溶射層形成用粉末、サーメット溶射層、サーメット被覆材、およびサーメット被覆材の製造方法 | |
| JP5486093B2 (ja) | 耐摩耗性コバルト基合金とそれを盛金したエンジンバルブ | |
| US20140272388A1 (en) | Molten metal resistant composite coatings | |
| WO2012133328A1 (ja) | 硬質焼結合金 | |
| JP2012518082A (ja) | 耐摩耗性合金 | |
| CN105695836A (zh) | 一种WC-（Co+Ni+Cr）复合粘结相硬质合金的制备方法 | |
| CN108690946A (zh) | 一种喷焊粉末材料及其制备方法和应用 | |
| JPWO2012063511A1 (ja) | 高靭性コバルト基合金とそれを盛金したエンジンバルブ | |
| KR101542447B1 (ko) | 엔진 밸브 | |
| US9228253B2 (en) | Highly corrosion-resistant and wear-resistant member with thermal sprayed layer formed thereon and thermal-sprayed layer forming powder for forming the same | |
| JP6087587B2 (ja) | 溶射層形成用粉末、サーメット溶射層、サーメット被覆材、およびサーメット被覆材の製造方法 | |
| JP6169566B2 (ja) | サーメット被覆材、サーメット被覆材を製造するための合金粉末、およびサーメット被覆材の製造方法 | |
| US20160115572A1 (en) | Composite powder of carbide/blending metal | |
| WO2016186037A1 (ja) | 硬質焼結合金及びその製造方法 | |
| CN105215365B (zh) | 一种金属陶瓷涂层及其制备方法 | |
| KR102080540B1 (ko) | 피스톤 링 및 그의 제조 방법 | |
| AU2010229319B2 (en) | Chrome-free coating for substrate | |
| JP2011017049A (ja) | 硼化物系サーメット溶射用粉末 | |
| TWI415956B (zh) | 具有一大燒結窗的含鈦合金鋼金屬粉末及其燒結體 | |
| JP5631706B2 (ja) | 溶射粉末および部材上に合金溶射膜を設置する方法 | |
| CN104781441B (zh) | 喷镀层形成用粉末 | |
| JP2016089207A (ja) | 溶射用粉末、溶射皮膜、皮膜、及び溶融金属浴中ロール | |
| JPH1046319A (ja) | 摺動部品の製造方法 | |
| TW202204646A (zh) | 複合陶瓷強化材料 | |
| CN106906424A (zh) | 减少其反复磁化损耗的部件以及其制造方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20160428 |
|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20160428 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20170314 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20170322 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 6116998 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
| R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R255 | Notification that request for automated payment was rejected |
Free format text: JAPANESE INTERMEDIATE CODE: R2525 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |