JP6073899B2 - シリル化ポリマーにおける圧縮歪み特性の改善 - Google Patents
シリル化ポリマーにおける圧縮歪み特性の改善 Download PDFInfo
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- JP6073899B2 JP6073899B2 JP2014533598A JP2014533598A JP6073899B2 JP 6073899 B2 JP6073899 B2 JP 6073899B2 JP 2014533598 A JP2014533598 A JP 2014533598A JP 2014533598 A JP2014533598 A JP 2014533598A JP 6073899 B2 JP6073899 B2 JP 6073899B2
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/336—Polymers modified by chemical after-treatment with organic compounds containing silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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Description
本明細書において記載される特定の実施形態において、シリル化ポリマーは、各分子中に少なくとも1つの不飽和基および少なくとも1つのアルコール性ヒドロキシル基を有するポリマーのヒドロシリル化により得ることができる。次いで、ヒドロシリル化ポリマーを少なくとも1つのイソシアネートへのヒドロシリル化ポリマーの曝露によってキャッピングして、イソシアネートでキャッピングされたヒドロシリル化ポリマーを含む組成物を形成することができる。次いでポリオールとイソシアネートでキャッピングされたヒドロシリル化ポリマーを反応させて、シリル化ポリマーを形成することができる。
H−(Si(R1 2−b)(Xb)O)mSi(R2 3−a)Xa (I)
H−Si(R4 3−c)(Xc) (II)
式中、R4は、1〜20の炭素原子を含有するアルキル、6〜20の炭素原子を含有するアリール基、もしくは7〜20の炭素原子を含有するアラルキル基、またはR3 3SiO−によって表わされるトリ有機シロキシ基を表わし、複数のR4基がある場合それらは同じかまたは異なることができ;R3は1〜20の炭素原子を含有する1価の炭化水素基であり、3つのR3基は互いに同じかまたは異なることができ;Xはヒドロキシル基または加水分解性基を表わし、2つ以上のXの基がある場合それらの2つまたは3つ以上は互いに同じかまたは異なることができ;cは1、2または3を表わす。
本発明の実施形態の実践において使用可能なキャッピング剤の中で、ポリイソシアネート化合物(すなわち各分子中に2つ以上のイソシアネート基を有する化合物)は、脂肪族、脂環式、アリール脂肪族および芳香族のイソシアネートを含むが、これらに限定されない。
イソシアネートでキャッピングされたポリマーは、ポリオールとカップリングして最終的なシリル化ポリマーを形成することができる。本明細書において記載される本発明による使用のために好適なポリオールは周知であり、商業的規模で広く使用される。イソシアネートでキャッピングされたポリマーとのカップリングに好適なポリオールには、複数のヒドロキシル基を有する有機分子が含まれる。高分子量ポリオール、低分子量ポリオールおよびその組み合わせは、本明細書において記載される実施形態により使用することができる。
ACCLAIM(登録商標)6300ポリオール
Bayer MaterialScienceから入手可能な、約6,000の分子量および26.5〜29.5mg KOH/gの間のヒドロキシル数を備えたプロピレンオキシドに基づくトリオール。
アリルモノオール
商品名UCON(商標)Hydrolube APPG 800下でDow Chemical Companyから入手可能な、3.5重量%のアリルの含有量(0.998molの不飽和/molモノオール)、約800の数平均分子量、および70のOH数または2.1重量%OHを有するプロピレングリコールモノアリルエーテル。
CAB−O−SIL(登録商標)TS−720ヒュームドシリカ
Cabot Corporationから商業的に入手可能な、処理されたヒュームドシ リカレオロジー修飾剤。
DBTA
SIGMA−ALDRICH(登録商標)から入手可能な、ジブチル錫ビス(アセチルアセトネート)。
DDBSA
SIGMA−ALDRICH(登録商標)から商業的に入手可能な、ドデシルベンゼンスルホン酸。
DINP
J−esterから商業的に入手可能なフタル酸ジイソノニル。
DOW CORNING(登録商標)Z−6040シラン
DOW CORNING(登録商標)から商業的に入手可能な、ガラスまたは無機充填剤を含む熱硬化性樹脂のためのグリシドキシプロピルトリメトキシシランカップリング剤。
ImerSeal(商標)75炭酸カルシウム
IMERYS Performance Materialsから商業的に入手可能な、操作された粒子サイズ分布および制御された湿気を備えた超微細大理石ベースの炭酸カルシウム。
Karstedtの触媒
Gelest,Inc.から入手可能な、白金−ジビニルテトラメチルジシロキサンおよび担体溶媒としてのキシレン(触媒中の白金ローディングは2重量%である)。
メチルジメトキシシラン
Gelest,Inc.から入手可能。
MS(登録商標)S303Hポリマー
KANEKA Texas Corporationから商業的に入手可能な、ポリエーテル骨格およびメトキシシリル鎖末端を含有するシリルで終結させたポリエーテル(STPE)。
DABCO(登録商標)T−12触媒
SIGMA−ALDRICH(登録商標)から商業的に入手可能な、ウレタン形成反応のために使用されるジブチル錫ジラウレート触媒。
NACURE(登録商標)155酸触媒
King Industries Specialty Chemicalsから入手可能な、イソブタノール中で55%濃度として供給されたジノニルナフタレンジスルホン酸に基づく疎水性のスルホン酸触媒。
NACURE(登録商標)1051酸触媒
King Industries Specialty Chemicalsから商業的に入手可能な、2−ブトキシエタノール中で50%活性で供給されたジノニルナフタレンスルホン酸に基づく疎水性のスルホン酸触媒。
SILQUEST(商標)A−171シラン
Momentive Performance Chemicalsから商業的に入手可能な、湿気硬化システムにおいて湿気掃去剤として使用される加水分解アルコキシシラン。
SPECFLEX(商標)NC 661
Dow Chemical Companyから入手可能な、共重合されたスチレンおよびアクリロニトリルを含有するグラフトされたポリエーテルトリオールポリオール。
SPUR+1015LMプレポリマー
Momentive Performance Chemicalsから商業的に入手可能な、1パートの湿気硬化シーラントおよび接着剤の製造のためのシリル化ポリウレタン樹脂。
VORANATE(登録商標)T−80イソシアネート
Dow Chemical Companyから入手可能な、トルエンジイソシアネート(重量で80%の2,4−トルエンジイソシアネートおよび20%の2,6−トルエンジイソシアネート)組成物。
VORANOL(商標)CP6001ポリオール
Dow Chemical Companyから入手可能な、キャッピングされ、約6,000の分子量および26.0〜29.0mg KOH/gの間のヒドロキシル数を備えたトリオールポリエーテルポリオール。
ヒドロシリル化:
ヒドロシリル化反応は、機械式スターラーを装備した四つ首の250mLの前乾燥したガラス反応器の中へ、プロピレングリコールモノアリルエーテル(54.2lb、24.6kg;分子量800、2.18%のヒドロキシル含有量、3.08%のアリル含有量)をチャージすることによって実行された。Karstedtの触媒(およそ0.0054lb、0.0024kg)を次いで反応器に添加し、連続的な窒素パージ下で2分間混合した。メチルジメトキシシラン(6.65lb、3.02kg、分子量106)を最後に添加し、反応器全体が60℃まで1時間加熱される前に、40分間混合した。ヒドロシリル化製品(以後はヒドロシリル化ポリエーテルと称する)は1Hを使用して解析され、>95%のヒドロシリル化効率を示した。
次いで過剰なVORANATE(商標)T−80(7.72lb、3.50kg)とヒドロシリル化ポリエーテル(46.74lb、21.2kg)を、およそ85℃および150rpmの混合速度で8時間反応させて(1.7対1、NCO対OH比)、イソシアネートで終結させたプレポリマー中間体を生産した。
上で得られたNCOでキャッピングされたプレポリマーをカップリング反応に曝露し、その反応では、DABCO(登録商標)T−12触媒の存在下において、およそ6,000の分子量およびおよそ3.0の官能基のポリプロピレンオキシドポリマー(ACCLAIM(登録商標)6300ポリオール)とNCOでキャッピングされたプレポリマーを70℃で2時間反応させて、実験的シリル化ポリマーSMP−1を生産する。
シリル化ポリマーは2コンポーネントシステムとして配合され、そこでAサイドはシリル化ポリマー樹脂、炭酸カルシウムフィラー、水、接着促進剤およびレオロジー修飾剤を含み、Bサイドはシリル化ポリマー樹脂、炭酸カルシウムフィラー、湿気掃去剤および硬化触媒を含む。
圧縮歪みはASTM D395またはISO 815−1のいずれかに従って測定された。最低2つの試験試料を生成した。25%の圧縮荷重を摂氏50度または摂氏70度の温度で24時間の期間にわたって適用し維持した。圧縮荷重が摂氏23度の室温のサンプルから取り除かれた30分間後、サンプル高を測定した。
表1は、実験用シリル化ポリマー(SMPと称される)および商業的に入手可能な製品(MS(登録商標)ポリマーと称される)MS(登録商標)S303Hポリマーのベース配合を示す。2つの配合は、シリル化高分子製剤中で慣習的に使用される硬化剤として、ルイス酸(ジブチル錫ジアセチルアセトネート)を含有する。延長された圧縮荷重後にどちらの配合もその弾性を維持することができないことは明らかである。結果は、圧縮歪み特性の損失が配合中で使用されるシリル化ポリマー樹脂のタイプに無関係であることも示す。配合中に含有される水の量は、水対硬化可能なシリル基の1.0の化学量論比を超える。
使用される触媒のタイプは圧縮歪みに有意に影響を与えることが示される。錫触媒(表1)をドデシルベンゼンスルホン酸(ブレンステッド酸触媒)に置き換えることによって、圧縮歪みは50%減少した。表4中のように、スルホン酸であるNACURE(登録商標)が使用される場合、同じ現象が観察された。
通常は可塑剤を配合中で使用して、材料性能、特に弾性および硬度のバランスをとる。結果として、圧縮歪みの完全な損失は可塑剤を含有するシステムにおいて珍しくはない。表6中で示される実施例において、本明細書において記載される実施形態は、可塑剤のある配合の圧縮歪み特性を同様に保持および/または改善することができる。サンプルP−1は慣習的なフタル酸塩材料(DINP)を含有するが、サンプルP−2およびP−3において、SMP樹脂は、定義によれば同様に可塑剤である鎖終結ポリエーテルを含有する。SMP2は鎖終結ポリエーテルを含有するポリオール(VORANOL(商標)CP6001等を重量で40%まで)を使用して合成され、SMP−3は鎖終結ポリエーテルを含有するポリオール(SPECFLEX(商標)661等を重量で20%まで)を使用して合成される。
Claims (13)
- 第1の配合および第2の配合を含む2コンポーネントの湿気硬化可能な組成物であって、
前記第1の配合が、
第1の配合のシリル化ポリマーと;
水と;
フィラーとを含み、
前記第2の配合が、
第2の配合のシリル化ポリマーと;
少なくとも1つのブレンステッド酸を含む硬化触媒と;
湿気掃去剤とを含み、
前記第1の配合のシリル化ポリマーが、
第1の配合のポリオールと、第1の配合のイソシアネートでキャッピングされたヒドロシリル化ポリマーとの反応生成物を含み、
前記第1の配合のイソシアネートでキャッピングされたヒドロシリル化ポリマーが、第1の配合の少なくとも1つのイソシアネートと、第1の配合のヒドロシリル化ポリマーとの反応生成物を含み、
前記第1の配合のヒドロシリル化ポリマーが、各分子中に少なくとも1つの不飽和基および少なくとも1つのアルコール基を有する第1の配合のポリマーと、各分子中に水素−シリコン結合および架橋可能なシリル基を有する第1の配合の化合物との反応生成物を含み、
前記第2の配合のシリル化ポリマーが、
第2の配合のポリオールと、第2の配合のイソシアネートでキャッピングされたヒドロシリル化ポリマーとの反応生成物を含み、
前記第2の配合のイソシアネートでキャッピングされたヒドロシリル化ポリマーが、第2の配合の少なくとも1つのイソシアネートと、第2の配合のヒドロシリル化ポリマーとの反応生成物を含み、
前記第2の配合のヒドロシリル化ポリマーが、各分子中に少なくとも1つの不飽和基および少なくとも1つのアルコール基を有する第2の配合のポリマーと、各分子中に水素−シリコン結合および架橋可能なシリル基を有する第2の配合の化合物との反応生成物を含む、
前記2コンポーネントの湿気硬化可能な組成物。 - 前記硬化触媒が2以下のpKaを有する、請求項1に記載の2コンポーネントの湿気硬化可能な組成物。
- 前記硬化触媒が1以下のpKaを有する、請求項1に記載の2コンポーネントの湿気硬化可能な組成物。
- 前記第1の配合のシリル化ポリマーが、硬化可能なシランを含み、水対硬化可能なシランの化学量論比が2.0以下である、請求項1〜3のいずれか一項に記載の2コンポーネントの湿気硬化可能な組成物。
- 水対硬化可能なシランの化学量論比が1.5以下である、請求項4に記載の2コンポーネントの湿気硬化可能な組成物。
- 水対硬化可能なシランの化学量論比が1.0以下である、請求項4に記載の2コンポーネントの湿気硬化可能な組成物。
- 前記硬化触媒が、スルホン酸、カルボン酸およびリン酸からなる群から選択される、請求項1〜6のいずれか一項に記載の2コンポーネントの湿気硬化可能な組成物。
- 前記硬化触媒が、ドデシルベンジルスルホン酸、ジノニルナフタリンジスルホン酸、安息香酸およびギ酸からなる群から選択される、請求項1〜6のいずれか一項に記載の2コンポーネントの湿気硬化可能な組成物。
- 更に、フィラー、色素、可塑剤、増粘剤、カップリング剤、希釈剤、UV安定剤、またはその組み合わせを含む、請求項1〜8のいずれか一項に記載の2コンポーネントの湿気硬化可能な組成物。
- 前記第1の配合および第2の配合の最終的な硬化製品が100%未満の圧縮歪みを有する、請求項1〜9のいずれか一項に記載の2コンポーネントの湿気硬化可能な組成物。
- 前記第1の配合および第2の配合の最終的な硬化製品が50%未満の圧縮歪みを有する、請求項10に記載の2コンポーネントの湿気硬化可能な組成物。
- 前記第1の配合および第2の配合の最終的な硬化製品が15%未満の圧縮歪みを有する、請求項11に記載の2コンポーネントの湿気硬化可能な組成物。
- 前記第1の配合のシリル化ポリマーが、前記第2の配合のシリル化ポリマーと同じである、請求項1〜12のいずれか一項に記載の2コンポーネントの湿気硬化可能な組成物。
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DE102004055450A1 (de) * | 2004-11-17 | 2006-05-18 | Degussa Ag | Feuchtigkeitshärtendes Bindemittel |
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US7781513B2 (en) * | 2007-11-14 | 2010-08-24 | Momentive Performance Materials Inc. | Two-part moisture-curable resin composition and adhesive, sealant and coating compositions based thereon |
PL2072571T3 (pl) * | 2007-12-21 | 2012-03-30 | Borealis Tech Oy | Zastosowanie kompozycji poliolefinowej zawierającej zdolną do sieciowania poliolefinę z grupami silanowymi, katalizator kondensacji silanolu i pigment do wytwarzania warstwy na przewodzie drutowym lub kablu |
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JP5251493B2 (ja) * | 2008-12-25 | 2013-07-31 | 旭硝子株式会社 | 硬化性組成物 |
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KR20110059419A (ko) | 2009-11-27 | 2011-06-02 | 로저스코포레이션 | 개스킷 조성물 및 이의 제조 방법 |
CN103459506A (zh) * | 2011-03-31 | 2013-12-18 | 道康宁公司 | 含有磺酸催化剂的组合物以及制备和使用所述组合物的方法 |
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- 2012-09-17 WO PCT/US2012/055748 patent/WO2013048806A1/en active Application Filing
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- 2012-09-17 JP JP2014533598A patent/JP6073899B2/ja not_active Expired - Fee Related
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WO2013048806A1 (en) | 2013-04-04 |
BR112014007093A2 (pt) | 2017-04-11 |
US20140228515A1 (en) | 2014-08-14 |
JP2014528496A (ja) | 2014-10-27 |
BR112014007093B1 (pt) | 2021-05-11 |
US9181428B2 (en) | 2015-11-10 |
KR101964483B1 (ko) | 2019-04-01 |
CN103917577B (zh) | 2016-11-09 |
CN103917577A (zh) | 2014-07-09 |
EP2760913A1 (en) | 2014-08-06 |
KR20140070563A (ko) | 2014-06-10 |
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