JP5883410B2 - ハニカム構造体の製造方法 - Google Patents

ハニカム構造体の製造方法 Download PDF

Info

Publication number
JP5883410B2
JP5883410B2 JP2013073178A JP2013073178A JP5883410B2 JP 5883410 B2 JP5883410 B2 JP 5883410B2 JP 2013073178 A JP2013073178 A JP 2013073178A JP 2013073178 A JP2013073178 A JP 2013073178A JP 5883410 B2 JP5883410 B2 JP 5883410B2
Authority
JP
Japan
Prior art keywords
honeycomb
raw material
honeycomb structure
firing
forming raw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2013073178A
Other languages
English (en)
Japanese (ja)
Other versions
JP2014195783A5 (enExample
JP2014195783A (ja
Inventor
祐典 土屋
祐典 土屋
末信　宏之
宏之 末信
雅樹 保浦
雅樹 保浦
佑一 浜崎
佑一 浜崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Priority to JP2013073178A priority Critical patent/JP5883410B2/ja
Priority to US14/227,255 priority patent/US9555355B2/en
Priority to EP14162369.4A priority patent/EP2784043B1/en
Priority to CN201410127746.9A priority patent/CN104069688B/zh
Publication of JP2014195783A publication Critical patent/JP2014195783A/ja
Publication of JP2014195783A5 publication Critical patent/JP2014195783A5/ja
Application granted granted Critical
Publication of JP5883410B2 publication Critical patent/JP5883410B2/ja
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001—Making filtering elements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/195—Alkaline earth aluminosilicates, e.g. cordierite or anorthite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • C04B38/0012—Honeycomb structures characterised by the material used for sealing or plugging (some of) the channels of the honeycombs
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3218—Aluminium (oxy)hydroxides, e.g. boehmite, gibbsite, alumina sol
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427—Silicates other than clay, e.g. water glass
    • C04B2235/3436—Alkaline earth metal silicates, e.g. barium silicate
    • C04B2235/3445—Magnesium silicates, e.g. forsterite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Filtering Materials (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Dispersion Chemistry (AREA)
  • Catalysts (AREA)
JP2013073178A 2013-03-29 2013-03-29 ハニカム構造体の製造方法 Active JP5883410B2 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2013073178A JP5883410B2 (ja) 2013-03-29 2013-03-29 ハニカム構造体の製造方法
US14/227,255 US9555355B2 (en) 2013-03-29 2014-03-27 Manufacturing method for honeycomb structure and honeycomb structure
EP14162369.4A EP2784043B1 (en) 2013-03-29 2014-03-28 Manufacturing method for honeycomb structure
CN201410127746.9A CN104069688B (zh) 2013-03-29 2014-03-31 蜂窝结构体的制造方法及蜂窝结构体

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013073178A JP5883410B2 (ja) 2013-03-29 2013-03-29 ハニカム構造体の製造方法

Publications (3)

Publication Number Publication Date
JP2014195783A JP2014195783A (ja) 2014-10-16
JP2014195783A5 JP2014195783A5 (enExample) 2014-11-27
JP5883410B2 true JP5883410B2 (ja) 2016-03-15

Family

ID=50382371

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013073178A Active JP5883410B2 (ja) 2013-03-29 2013-03-29 ハニカム構造体の製造方法

Country Status (4)

Country Link
US (1) US9555355B2 (enExample)
EP (1) EP2784043B1 (enExample)
JP (1) JP5883410B2 (enExample)
CN (1) CN104069688B (enExample)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6224637B2 (ja) * 2015-02-24 2017-11-01 日本碍子株式会社 ハニカム構造体の製造方法、及びハニカム成形体
JP6622134B2 (ja) * 2016-03-31 2019-12-18 日本碍子株式会社 ハニカム構造体及びハニカム構造体の製造方法
JP6615802B2 (ja) * 2017-02-06 2019-12-04 日本碍子株式会社 目封止ハニカム構造体の製造方法
JP2019063789A (ja) * 2017-09-29 2019-04-25 日立金属株式会社 セラミックハニカムフィルタの製造方法及びセラミックハニカムフィルタ
JP7261627B2 (ja) * 2019-03-19 2023-04-20 日本碍子株式会社 セラミックスハニカム構造体の製造方法
JP7202236B2 (ja) * 2019-03-29 2023-01-11 日本碍子株式会社 ハニカムフィルタ
JP6940787B2 (ja) 2019-07-31 2021-09-29 株式会社デンソー 排ガス浄化フィルタ
JP6940786B2 (ja) * 2019-07-31 2021-09-29 株式会社デンソー 排ガス浄化フィルタ
JP7406416B2 (ja) * 2020-03-18 2023-12-27 日本碍子株式会社 ハニカム構造体
JP7217722B2 (ja) * 2020-03-31 2023-02-03 日本碍子株式会社 柱状ハニカム構造体及びその製造方法
CN114940619B (zh) * 2021-02-15 2024-06-18 日本碍子株式会社 蜂窝结构体的制造方法以及电加热式载体的制造方法
JP7595208B1 (ja) 2024-03-29 2024-12-05 日本碍子株式会社 ハニカム構造体

Family Cites Families (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4246475B2 (ja) * 2002-04-26 2009-04-02 日本碍子株式会社 ハニカム構造体の製造方法
JP4197425B2 (ja) * 2002-11-07 2008-12-17 日本碍子株式会社 ハニカム構造体
AU2003284416A1 (en) * 2002-11-20 2004-06-15 Ngk Insulators, Ltd. Silicon carbide porous body, process for producing the same and honeycomb structure
CN1795037B (zh) * 2003-03-25 2010-12-22 日本碍子株式会社 密封的蜂窝结构体及其制造方法
CN1859962B (zh) * 2003-09-29 2011-06-22 日立金属株式会社 陶瓷蜂窝式过滤器及其制造方法
US7897099B2 (en) 2004-01-13 2011-03-01 Ngk Insulators, Ltd. Method for producing honeycomb structure
DE112005000601T5 (de) 2004-03-19 2007-03-01 Ngk Insulators, Ltd. Verfahren zur Herstellung einer porösen keramischen Struktur
US20050221974A1 (en) * 2004-03-31 2005-10-06 Ngk Insulators, Ltd. Ceramic clay, ceramic formed article, ceramic structure, and manufacturing methods thereof
JP2006110538A (ja) * 2004-09-15 2006-04-27 Denso Corp 排ガス浄化フィルタ及びその製造方法
JP5142532B2 (ja) 2004-11-26 2013-02-13 イビデン株式会社 ハニカム構造体
JP4528153B2 (ja) * 2005-02-23 2010-08-18 日本碍子株式会社 目封止ハニカム構造体の製造方法
WO2006095835A1 (ja) * 2005-03-10 2006-09-14 Ngk Insulators, Ltd. ハニカム構造体、及びその製造方法
JP5150132B2 (ja) * 2007-04-27 2013-02-20 日本碍子株式会社 ハニカムフィルタシステム
JP2008296141A (ja) * 2007-05-31 2008-12-11 Ngk Insulators Ltd ハニカムフィルタ
EP2222618A2 (en) * 2007-11-30 2010-09-01 Corning Incorporated Compositions for applying to honeycomb bodies
CN102089058B (zh) 2008-07-28 2014-03-12 日立金属株式会社 陶瓷蜂窝结构体及其制造方法
JP5188434B2 (ja) * 2009-03-25 2013-04-24 日本碍子株式会社 ハニカムフィルタ及びハニカムフィルタの製造方法
JP5506220B2 (ja) * 2009-03-26 2014-05-28 日本碍子株式会社 セラミックハニカム構造体
JP2010227755A (ja) * 2009-03-26 2010-10-14 Ngk Insulators Ltd セラミックハニカム構造体
EP3120916B1 (en) 2010-02-22 2021-10-20 Hitachi Metals, Ltd. Production method for a ceramic honeycomb structure
JP2011230028A (ja) * 2010-04-26 2011-11-17 Denso Corp 排ガス浄化用セラミックスフィルタ
JP2012045926A (ja) * 2010-07-28 2012-03-08 Sumitomo Chemical Co Ltd グリーン成形体
JP5821422B2 (ja) * 2011-08-31 2015-11-24 日立金属株式会社 セラミックハニカムフィルタの製造方法

Also Published As

Publication number Publication date
CN104069688B (zh) 2017-08-15
US9555355B2 (en) 2017-01-31
EP2784043B1 (en) 2018-06-27
CN104069688A (zh) 2014-10-01
EP2784043A2 (en) 2014-10-01
JP2014195783A (ja) 2014-10-16
US20140290196A1 (en) 2014-10-02
EP2784043A3 (en) 2014-10-29

Similar Documents

Publication Publication Date Title
JP2014195783A (ja) ハニカム構造体の製造方法およびハニカム構造体
JP5981854B2 (ja) ハニカムフィルタ、及びその製造方法
JP5894577B2 (ja) 目封止ハニカム構造体
JP5188433B2 (ja) ハニカムフィルタ
JP5997025B2 (ja) ハニカム触媒体
JP6110751B2 (ja) 目封止ハニカム構造体
JP5997026B2 (ja) ハニカム触媒体
US9447716B2 (en) Honeycomb structure
JP5875997B2 (ja) ハニカム構造体及びハニカム構造体の製造方法
JP6110750B2 (ja) 目封止ハニカム構造体
JP6231910B2 (ja) 目封止ハニカム構造体
JP7505657B2 (ja) 金型
JP5351678B2 (ja) ハニカム構造体
US9555359B2 (en) Plugged honeycomb structure
JP6144946B2 (ja) ハニカムフィルタ
EP2221099B1 (en) Honeycomb structure
JP6174517B2 (ja) ハニカム構造体
JP5580241B2 (ja) 目封止ハニカム構造体
JP6012369B2 (ja) 目封止ハニカム構造体
JP5261526B2 (ja) 目封止ハニカム構造体
JP2013202590A (ja) ハニカム構造体
JP2013202591A (ja) ハニカム構造体

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20140917

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20140917

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20150218

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20150331

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20150511

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20151110

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20151224

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20160119

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20160205

R150 Certificate of patent or registration of utility model

Ref document number: 5883410

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350