JP5773331B2 - セラミックス接合体の製造方法 - Google Patents
セラミックス接合体の製造方法 Download PDFInfo
- Publication number
- JP5773331B2 JP5773331B2 JP2011116025A JP2011116025A JP5773331B2 JP 5773331 B2 JP5773331 B2 JP 5773331B2 JP 2011116025 A JP2011116025 A JP 2011116025A JP 2011116025 A JP2011116025 A JP 2011116025A JP 5773331 B2 JP5773331 B2 JP 5773331B2
- Authority
- JP
- Japan
- Prior art keywords
- silicon
- ceramic
- ceramic sintered
- joining
- bonding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B37/00—Joining burned ceramic articles with other burned ceramic articles or other articles by heating
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
- C04B35/573—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained by reaction sintering or recrystallisation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/563—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on boron carbide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
- C04B35/65—Reaction sintering of free metal- or free silicon-containing compositions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B37/00—Joining burned ceramic articles with other burned ceramic articles or other articles by heating
- C04B37/003—Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts
- C04B37/005—Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts consisting of glass or ceramic material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3821—Boron carbides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3826—Silicon carbides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
- C04B2235/424—Carbon black
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/428—Silicon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5445—Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5454—Particle size related information expressed by the size of the particles or aggregates thereof nanometer sized, i.e. below 100 nm
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/602—Making the green bodies or pre-forms by moulding
- C04B2235/6027—Slip casting
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/02—Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
- C04B2237/04—Ceramic interlayers
- C04B2237/08—Non-oxidic interlayers
- C04B2237/083—Carbide interlayers, e.g. silicon carbide interlayers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
- C04B2237/32—Ceramic
- C04B2237/36—Non-oxidic
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
- C04B2237/32—Ceramic
- C04B2237/36—Non-oxidic
- C04B2237/365—Silicon carbide
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Nanotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Composite Materials (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Ceramic Products (AREA)
Description
セラミックス焼結体20,30として金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体を準備した。接合スラリー41として、炭素微粉末をジクロロメタンとイソプロピルアルコールの混合溶液中に分散させた炭素粉末スラリーを作製し、スプレーにより塗布できるよう準備した。
セラミックス焼結体20,30に相当するものとして金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体を準備した。金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体は実施例1と同様の方法により作製し、接合用試料も同様の形状を準備した。さらに接合層40に相当するものとして、熱可塑性樹脂薄膜として厚み35μmのセロファンを準備した。
熱処理温度を1300℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みはSEMにより観察を行い測定し、約2μmであった。
熱処理温度を1300℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約6.7μmであり、3点曲げ強度は358MPaであった。
熱処理温度を1400℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約5μmであり、3点曲げ強度は446MPaであった。
熱処理温度を1200℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。加熱後の試料は接合できていない状態であった。
熱処理温度を1600℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約4μmであり、3点曲げ強度は37MPaであった。
熱処理温度を1300℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは7μmであり、3点曲げ強度は340MPaであった。
熱処理温度を1400℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約13μmであり、3点曲げ強度は356MPaであった。
熱処理温度を1300℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは35μmであり、3点曲げ強度は137MPaであった。
熱処理温度を1400℃とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは27μmであり、3点曲げ強度は166MPaであった。
熱処理温度を1300℃とし、第1のセラミックス焼結体を金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体とし、第2のセラミックス焼結体には炭化ホウ素焼結体を準備した。金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体は実施例1と同様の方法により作製し、接合用試料も同様の形状を準備した。接合方法は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約3μmであり、3点曲げ強度は331MPaであった。
熱処理温度を1500℃とし、第1のセラミックス焼結体を金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体とし、第2のセラミックス焼結体には炭化ホウ素焼結体を準備した。金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体は実施例1と同様の方法により作製し、接合用試料も同様の形状を準備した。接合方法は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約10μmであり、3点曲げ強度は155MPaであった。
熱処理温度を1600℃とし、第1のセラミックス焼結体を金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体とし、第2のセラミックス焼結体にはSi金属を含まない炭化ケイ素焼結体を準備した。金属ケイ素および炭化ホウ素および炭化ケイ素を含有するセラミックス焼結体は実施例1と同様の方法により作製し、接合用試料も同様の形状を準備した。接合方法は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約37μmであり、3点曲げ強度は17MPaであった。
熱処理温度を1300℃とし、雰囲気を真空雰囲気とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約2μmであり、3点曲げ強度は372MPaであった。
実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは15μmであり、3点曲げ強度は138MPaであった。
熱処理温度を1400℃とし、雰囲気を真空雰囲気とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは15μmであり、3点曲げ強度は200MPaであった。一方で、一部の試料については、テストピースの加工工程中に剥離してしまうものもあった。
雰囲気を窒素雰囲気とした以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合厚みは約4μmであり、3点曲げ強度は53MPaであった。
熱処理温度を1300℃とし、接合スラリー41として、炭化ホウ素粉末をテルピネオールの溶液に分散させた炭化ホウ素スラリーとしたこと以外は実施例1と同様の条件で、セラミックス焼結体の接合を行った。
熱処理温度を1400℃とした以外は実施例15と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合層厚みは約25μmであった。3点曲げ強度は72MPaであった。
熱処理温度を1300℃とし、熱処理雰囲気を真空中としたこと以外は実施例15と同様の条件で、セラミックス焼結体の接合を行った。得られた接合体の接合層厚みは約8μmであった。3点曲げ強度は275MPaであった。
20:セラミックス焼結体
30:セラミックス焼結体
40:接合層
41:接合スラリー
42:微粒子層
201,301:接合面
Claims (3)
- セラミックス焼結体同士を接合してなるセラミックス接合体の製造方法であって、
それぞれが接合面を有する一対のセラミックス焼結体であって、少なくとも一方が反応焼結法により形成され遊離シリコンを含み、且つ炭化ホウ素を含むものを準備する準備工程と、
前記一対のセラミックス焼結体それぞれの接合面の間に、炭素微粒子または炭化ホウ素微粒子を有機溶媒中に分散した接合スラリーを配した後に乾燥させてなる微粒子層を形成する形成工程と、
前記一対のセラミックス焼結体を、外部から金属ケイ素を添加することなく、前記微粒子層を加圧するように保持した状態で、不活性雰囲気下において1300℃〜1400℃で加熱し、前記遊離シリコンを前記微粒子層に導入することで、少なくとも炭化ケイ素を含む接合層を形成して接合し、セラミックス接合体となす接合工程と、
を備えることを特徴とするセラミックス接合体の製造方法。 - 前記接合工程において、前記不活性雰囲気はアルゴン雰囲気であることを特徴とする請求項1に記載のセラミックス接合体の製造方法。
- 前記形成工程において、前記接合スラリーをスプレー塗布によって、前記一対のセラミックス焼結体それぞれの接合面の間に配することを特徴とする請求項1に記載のセラミックス接合体の製造方法。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011116025A JP5773331B2 (ja) | 2010-05-27 | 2011-05-24 | セラミックス接合体の製造方法 |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010121309 | 2010-05-27 | ||
JP2010121309 | 2010-05-27 | ||
JP2010255777 | 2010-11-16 | ||
JP2010255777 | 2010-11-16 | ||
JP2011116025A JP5773331B2 (ja) | 2010-05-27 | 2011-05-24 | セラミックス接合体の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2012121785A JP2012121785A (ja) | 2012-06-28 |
JP5773331B2 true JP5773331B2 (ja) | 2015-09-02 |
Family
ID=45102078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011116025A Expired - Fee Related JP5773331B2 (ja) | 2010-05-27 | 2011-05-24 | セラミックス接合体の製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US8728261B2 (ja) |
JP (1) | JP5773331B2 (ja) |
KR (1) | KR101324952B1 (ja) |
CN (1) | CN102276283B (ja) |
TW (1) | TWI441796B (ja) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9701072B2 (en) * | 2013-10-30 | 2017-07-11 | General Electric Company | Methods of repairing matrix cracks in melt infiltrated ceramic matrix composites |
JP5729517B1 (ja) * | 2014-03-28 | 2015-06-03 | Toto株式会社 | 反応焼結炭化珪素部材 |
CN108218462A (zh) * | 2016-12-22 | 2018-06-29 | 中国科学院上海硅酸盐研究所 | 树脂基浆料以及SiC陶瓷反应连接方法 |
JP6583897B1 (ja) * | 2018-05-25 | 2019-10-02 | ▲らん▼海精研股▲ふん▼有限公司 | セラミック製静電チャックの製造方法 |
US12091368B2 (en) * | 2018-11-30 | 2024-09-17 | Rolls-Royce Corporation | Reaction barrier layer for environmental barrier coating |
WO2023135044A1 (en) * | 2022-01-12 | 2023-07-20 | Qinetiq Limited | A composition for joining and/or treating materials |
Family Cites Families (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3094679A (en) * | 1960-01-13 | 1963-06-18 | Carborundum Co | Silicon carbide resistance body and method of making the same |
JPS553384A (en) * | 1978-06-09 | 1980-01-11 | Norton Co | Method of adhering siliconndenatured silicon carbide element |
US4385020A (en) * | 1980-03-27 | 1983-05-24 | General Electric Company | Method for making shaped silicon-silicon carbide refractories |
JPH0233667B2 (ja) * | 1981-10-30 | 1990-07-30 | Toyota Motor Co Ltd | Tankakeisozainosetsugohoho |
DE3311553C2 (de) * | 1983-03-30 | 1985-11-14 | Kernforschungsanlage Jülich GmbH, 5170 Jülich | Verfahren zum Verbinden von Formteilen mit Siliziumkarbidoberfläche |
JPS60127270A (ja) | 1983-12-09 | 1985-07-06 | 株式会社日立製作所 | セラミックス複合部材の製造法 |
JPS60127720A (ja) | 1983-12-15 | 1985-07-08 | 富士通株式会社 | 固体電解コンデンサの製造方法 |
JP2581924B2 (ja) * | 1987-07-30 | 1997-02-19 | イビデン株式会社 | 多孔質セラミック焼結体の接合方法 |
DE68901429D1 (de) * | 1988-08-15 | 1992-06-11 | Shinetsu Chemical Co | Verbindungsmittelzusammensetzungen fuer siliciumcarbidkeramiken. |
JPH02149476A (ja) * | 1988-08-15 | 1990-06-08 | Shin Etsu Chem Co Ltd | 炭化珪素セラミックス用接合剤 |
JPH03112871A (ja) | 1989-09-27 | 1991-05-14 | Eagle Ind Co Ltd | 炭化ケイ素接合体の接合方法 |
US5395572A (en) * | 1990-01-04 | 1995-03-07 | Brotz; Gregory R. | Process for making cellular silicon carbide |
US5139594A (en) * | 1990-06-26 | 1992-08-18 | The United States Of America As Represented By The United States Department Of Energy | Method for joining ceramic shapes |
US5340014A (en) * | 1991-08-30 | 1994-08-23 | University Of Cincinnati | Combustible slurry for joining metallic or ceramic surfaces or for coating metallic, ceramic and refractory surfaces |
JPH06172049A (ja) * | 1992-12-07 | 1994-06-21 | Daihen Corp | Si含有炭化珪素セラミックスの電気接合方法 |
JPH08157275A (ja) | 1994-11-29 | 1996-06-18 | Daihen Corp | 炭化珪素質焼結体同士の接合方法 |
DE19636223C2 (de) | 1996-09-06 | 1999-07-08 | Deutsch Zentr Luft & Raumfahrt | Verfahren zum dauerhaften Verbinden von wenigstens zwei Bauteilkomponenten zu einem Formkörper |
JP3699992B2 (ja) * | 2001-08-07 | 2005-09-28 | 独立行政法人産業技術総合研究所 | 炭化ケイ素系耐熱性超軽量多孔質構造材及びその製造方法 |
US6692597B2 (en) * | 2001-12-03 | 2004-02-17 | Frederick M. Mako | Ceramic joining |
JP4537669B2 (ja) | 2003-06-30 | 2010-09-01 | 株式会社東芝 | 炭化ケイ素基接合部品とその製造方法 |
JP5322382B2 (ja) * | 2006-11-30 | 2013-10-23 | 株式会社東芝 | セラミックス複合部材とその製造方法 |
US8262981B2 (en) * | 2006-12-18 | 2012-09-11 | Schott Corporation | Ceramic material product and method of manufacture |
-
2011
- 2011-05-24 JP JP2011116025A patent/JP5773331B2/ja not_active Expired - Fee Related
- 2011-05-25 US US13/115,870 patent/US8728261B2/en not_active Expired - Fee Related
- 2011-05-26 TW TW100118476A patent/TWI441796B/zh not_active IP Right Cessation
- 2011-05-26 CN CN201110140673.3A patent/CN102276283B/zh not_active Expired - Fee Related
- 2011-05-27 KR KR1020110050691A patent/KR101324952B1/ko active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
TW201202171A (en) | 2012-01-16 |
KR101324952B1 (ko) | 2013-11-08 |
KR20110130368A (ko) | 2011-12-05 |
CN102276283A (zh) | 2011-12-14 |
US8728261B2 (en) | 2014-05-20 |
JP2012121785A (ja) | 2012-06-28 |
US20120018074A1 (en) | 2012-01-26 |
CN102276283B (zh) | 2014-03-12 |
TWI441796B (zh) | 2014-06-21 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5773331B2 (ja) | セラミックス接合体の製造方法 | |
JP5322382B2 (ja) | セラミックス複合部材とその製造方法 | |
KR101960264B1 (ko) | 잔류응력이 없는 탄화규소 접합체 및 그 제조방법 | |
JP4936261B2 (ja) | 炭化ホウ素含有セラミックス接合体及び該接合体の製造方法 | |
EP1407468B1 (en) | Reaction brazing of tungsten or molybdenum body to carbonaceous support | |
JP5978105B2 (ja) | 炭化ケイ素セラミックス接合体及び炭化ケイ素セラミックス接合体の製造方法 | |
WO2004007401A1 (ja) | 炭化ケイ素基複合材料とその製造方法、および炭化ケイ素基複合材料部品の製造方法 | |
CN117088704A (zh) | 一种SiC基复合材料的一体化连接方法及在制备半导体SiC真空吸盘中的应用 | |
JP5320132B2 (ja) | 多孔体、金属−セラミックス複合材料、及びそれらの製造方法 | |
JP4537669B2 (ja) | 炭化ケイ素基接合部品とその製造方法 | |
JP5798429B2 (ja) | B4C/Si複合材料体の接合方法 | |
JP2012246173A (ja) | 炭素材接合体、炭素材接合体用接合材及び炭素材接合体の製造方法 | |
Tong et al. | Liquid infiltration joining of 2D C/SiC composite | |
CN111018555B (zh) | 具有裂纹自愈合特点的连接碳化硅的连接材料及其应用 | |
JP2004131318A (ja) | 炭化ケイ素系部材の接合体及びその製造方法 | |
JPH05306180A (ja) | 炭素繊維強化炭素−無機化合物複合材料の製造方法 | |
Kulik et al. | High-temperature permanent joints of carbon fiber-reinforced ceramic-matrix composites with similar and other carbonaceous materials | |
CN1173896C (zh) | SiC基复合材料与复合材料或金属材料的粘接方法 | |
WO2016194444A1 (ja) | 炭化珪素セラミックス接合体 | |
JP5809884B2 (ja) | 炭化ホウ素含有セラミックス接合体及び該接合体の製造方法 | |
JP5809896B2 (ja) | 炭化ホウ素含有セラミックス−酸化物セラミックス接合体及び該接合体の製造方法 | |
JP2012006820A (ja) | セラミックス接合体およびその製造方法 | |
JP2008050181A (ja) | Si−SiC複合材料接合体の製造方法 | |
CN107488047B (zh) | 一种碳化硅陶瓷材料的连接方法 | |
JP5009072B2 (ja) | 接合体及びその製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20140124 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20141128 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20141203 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20150128 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20150608 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 5773331 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20150621 |
|
LAPS | Cancellation because of no payment of annual fees |