JP5652403B2 - 芳香族ポリイミドフィルム、積層体および太陽電池 - Google Patents
芳香族ポリイミドフィルム、積層体および太陽電池 Download PDFInfo
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- JP5652403B2 JP5652403B2 JP2011541968A JP2011541968A JP5652403B2 JP 5652403 B2 JP5652403 B2 JP 5652403B2 JP 2011541968 A JP2011541968 A JP 2011541968A JP 2011541968 A JP2011541968 A JP 2011541968A JP 5652403 B2 JP5652403 B2 JP 5652403B2
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- 229910052751 metal Inorganic materials 0.000 claims description 45
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- 238000005266 casting Methods 0.000 claims description 40
- 239000002243 precursor Substances 0.000 claims description 36
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- 238000006243 chemical reaction Methods 0.000 claims description 13
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- 230000004580 weight loss Effects 0.000 claims description 11
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- UMHKOAYRTRADAT-UHFFFAOYSA-N [hydroxy(octoxy)phosphoryl] octyl hydrogen phosphate Chemical compound CCCCCCCCOP(O)(=O)OP(O)(=O)OCCCCCCCC UMHKOAYRTRADAT-UHFFFAOYSA-N 0.000 description 3
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- HWWYDZCSSYKIAD-UHFFFAOYSA-N 3,5-dimethylpyridine Chemical compound CC1=CN=CC(C)=C1 HWWYDZCSSYKIAD-UHFFFAOYSA-N 0.000 description 2
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- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
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- GIWQSPITLQVMSG-UHFFFAOYSA-N 1,2-dimethylimidazole Chemical compound CC1=NC=CN1C GIWQSPITLQVMSG-UHFFFAOYSA-N 0.000 description 1
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- DVYLAOQBFOJZNX-UHFFFAOYSA-N 2-[2-[2-[2-(2,2-dimethylpropoxy)ethoxy]ethoxy]ethoxy]ethanol Chemical compound CC(C)(C)COCCOCCOCCOCCO DVYLAOQBFOJZNX-UHFFFAOYSA-N 0.000 description 1
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- NDLNATOTGAPSLR-UHFFFAOYSA-N [ethoxy(hydroxy)phosphoryl] diethyl phosphate Chemical compound CCOP(O)(=O)OP(=O)(OCC)OCC NDLNATOTGAPSLR-UHFFFAOYSA-N 0.000 description 1
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- 238000005530 etching Methods 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
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- 239000006260 foam Substances 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- ZUVCYFMOHFTGDM-UHFFFAOYSA-N hexadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCOP(O)(O)=O ZUVCYFMOHFTGDM-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
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- 150000003949 imides Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- QVLDAVMRWCBMAG-UHFFFAOYSA-N n'-phenyl-n-(3-triethoxysilylpropyl)ethane-1,2-diamine Chemical compound CCO[Si](OCC)(OCC)CCCNCCNC1=CC=CC=C1 QVLDAVMRWCBMAG-UHFFFAOYSA-N 0.000 description 1
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- DOBFTMLCEYUAQC-UHFFFAOYSA-N naphthalene-2,3,6,7-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C=C2C=C(C(O)=O)C(C(=O)O)=CC2=C1 DOBFTMLCEYUAQC-UHFFFAOYSA-N 0.000 description 1
- YTVNOVQHSGMMOV-UHFFFAOYSA-N naphthalenetetracarboxylic dianhydride Chemical compound C1=CC(C(=O)OC2=O)=C3C2=CC=C2C(=O)OC(=O)C1=C32 YTVNOVQHSGMMOV-UHFFFAOYSA-N 0.000 description 1
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- 150000004767 nitrides Chemical class 0.000 description 1
- UHGIMQLJWRAPLT-UHFFFAOYSA-N octadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCCCOP(O)(O)=O UHGIMQLJWRAPLT-UHFFFAOYSA-N 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- UJDCDJDPWCGFTO-UHFFFAOYSA-N phosphono hexanoate Chemical compound CCCCCC(=O)OP(O)(O)=O UJDCDJDPWCGFTO-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- 238000001552 radio frequency sputter deposition Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 1
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 1
- KRIXEEBVZRZHOS-UHFFFAOYSA-N tetradecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCOP(O)(O)=O KRIXEEBVZRZHOS-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical compound [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/20—Metallic material, boron or silicon on organic substrates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/20—Metallic material, boron or silicon on organic substrates
- C23C14/205—Metallic material, boron or silicon on organic substrates by cathodic sputtering
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/0256—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
- H01L31/0264—Inorganic materials
- H01L31/032—Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
- H01L31/0322—Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising only AIBIIICVI chalcopyrite compounds, e.g. Cu In Se2, Cu Ga Se2, Cu In Ga Se2
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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- H01L31/0392—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
- H01L31/03926—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate comprising a flexible substrate
- H01L31/03928—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate comprising a flexible substrate including AIBIIICVI compound, e.g. CIS, CIGS deposited on metal or polymer foils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/072—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type
- H01L31/0749—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type including a AIBIIICVI compound, e.g. CdS/CulnSe2 [CIS] heterojunction solar cells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2079/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain, not provided for in groups B29K2061/00 - B29K2077/00, as moulding material
- B29K2079/08—PI, i.e. polyimides or derivatives thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Photovoltaic Devices (AREA)
Description
25℃から500℃までの昇温過程の寸法変化率の最大値が、昇温前の25℃での寸法を基準にして、+0.6%より大きく、且つ+0.9%以下の範囲内であることを特徴とするポリイミドフィルム。
製造されたポリイミド前駆体溶液を支持体上に流延塗布し、加熱して自己支持性フィルムを製造するキャスティング工程と、
製造された自己支持性フィルムを加熱してイミド化反応を行うキュア工程と
を有する熱イミド化法によるポリイミドフィルムの製造方法であって、
前記キャスティング工程における自己支持性フィルムは、次式(A):
重量減少率(%)=(W1−W2)/W1×100 (A)
(W1は、自己支持性フィルムの質量、W2はキュア後のポリイミドフィルムの質量である。)
で示される重量減少率が36〜39%の範囲にあるものであって、
前記キャスティング工程における最高温度(T1)は、前記自己支持性フィルムが示す熱変形温度(TM)以下であり、
前記キュア工程が、前記自己支持性フィルムを熱変形温度TMより低い温度で加熱し、その後、温度上昇させ、最高熱処理温度(T2)470℃〜540℃の範囲で熱処理すること
を特徴とするポリイミドフィルムの製造方法。
試料長さ:15mm、
試料幅:4mm、
昇温開始温度:25℃、
昇温終了温度:500℃(500℃での保持時間はなし)、
降温終了温度:25℃、
昇温および降温速度:20℃/min、
測定雰囲気:窒素。
(ただし、Lは測定温度での長さ、L0は昇温前の25℃での長さである。)
(ただし、W0は500℃昇温直後の重量、Wは500℃で20分間保持後の重量である。)
(ただし、Lは500℃での長さ、L0は2回目昇温前の25℃での長さ、Tは500℃、T0は25℃である。)
3,3’,4,4’−ビフェニルテトラカルボン酸二無水物を主成分とする芳香族テトラカルボン酸成分と、パラフェニレンジアミンを主成分とする芳香族ジアミン成分とを溶媒中で反応させて、ポリイミド前駆体溶液を製造する工程と、
製造されたポリイミド前駆体溶液を支持体上に流延塗布し、加熱して自己支持性フィルムを製造するキャスティング工程と、
製造された自己支持性フィルムを加熱してイミド化反応を行うキュア工程と
を有する熱イミド化法によるポリイミドフィルムの製造方法であって、
前記キャスティング工程における自己支持性フィルムは、次式(A):
重量減少率(%)=(W1−W2)/W1×100 (A)
(W1は、自己支持性フィルムの質量、W2はキュア後のポリイミドフィルムの質量である。)
で示される重量減少率が36〜39%の範囲にあるものであって、
前記キャスティング工程における最高温度(T1)は、前記自己支持性フィルムが示す熱変形温度(TM)以下であり、
前記キュア工程が、前記自己支持性フィルムを熱変形温度TMより低い温度で加熱し、その後、温度上昇させ、最高熱処理温度(T2)470℃〜540℃の範囲で熱処理すること
を特徴とする製造方法により製造することができる。
重量減少率(%)=(W1−W2)/W1×100 (A)
(W1は、自己支持性フィルムの質量、W2はキュア後のポリイミドフィルムの質量である。)
で示される重量減少率が36〜39%の範囲にあるものであり、
前記キャスティング工程における最高温度(T1)は、前記自己支持性フィルムが示す熱変形温度(TM)以下である。
1.キャスティング工程の温度を段階的に上昇させる。
2.キャスティング工程の入口から初期の温度は高く、キャスティング工程の中間段階以降、具体的にはポリイミド前駆体溶液が乾燥されることにより、流動性を失う(固化)段階における後半は温度を初期温度よりも低下させ比較的低い温度で熱処理を行う。キャスティング中間段階で最高温度を上記の温度より低い温度に設定できれば、例えばキャスティング投入温度は任意に選択することができる。ここでキャスティング中間段階とは、ポリイミド前駆体溶液が溶媒蒸発で流動性を失う段階のことを言う。
重量減少率(%)=(W1−W2)/W1×100 (A)
(W1は、自己支持性フィルムの質量、W2はキュア後のポリイミドフィルムの質量である。)
で与えられる。
試料長さ:15mm、
試料幅:4mm、
昇温開始温度:25℃、
昇温終了温度:500℃(500℃での保持時間はなし)、
降温終了温度:25℃、
昇温速度:20℃/min
測定雰囲気:空気
前記温度上昇は段階的に行うことが好ましい。
「熱変形温度TM」より低い温度、好ましくは「熱変形温度TM」より60℃低い温度から「熱変形温度TM」より低い温度の範囲、より好ましくは「熱変形温度TM」より50℃低い温度から「熱変形温度TM」より低い温度の範囲、さらに好ましくは「熱変形温度TM」より40℃低い温度から「熱変形温度TM」より低い温度の範囲で加熱する第1加熱工程;
「熱変形温度TM」以上、最高熱処理温度(T2)(470℃以上、好ましくは490℃以上、より好ましくは495℃以上)未満の温度で加熱する中間加熱工程;
最高熱処理温度(T2)、即ち470℃以上、好ましくは490℃以上、より好ましくは495℃以上の温度で加熱する高温加熱工程;および
高温加熱工程以降の冷却工程を有する。
「熱変形温度TM」(好ましくは140℃または135℃)から200℃未満の温度で10秒〜30分、好ましくは30秒〜10分;
200℃から350℃未満の温度で10秒〜30分、好ましくは30秒〜10分;
350℃から最高熱処理温度(T2)(470℃以上、好ましくは490℃以上、さらに好ましくは495℃以上)未満の温度で10秒〜30分、好ましくは30秒〜10分
の多段階で熱処理することが好ましい。
RFスパッタ(パワー:2.0kW/m2)により前処理した後、このポリイミドフィルムの両面に、下記の条件でDCスパッタにより厚み100nmのMo層をB面、A面の順で形成して、モリブデン積層ポリイミドフィルムを得た。
パワー:40kW/m2(DC)、
スパッタガス:Ar、
チャンバーガス圧:0.6Pa、
ポリイミドフィルム幅:300mm、
搬送速度:0.3m/分。
ポリイミドフィルムについて、熱機械的分析装置(TMA)により、下記の条件で、25℃から500℃の昇温過程とそれに続く500℃から25℃の降温過程を2回繰返し、2回目の各温度において、MD方向(連続製膜方向;フィルムの長手方向)およびTD方向(MD方向に垂直な方向;フィルムの幅方向)の初期寸法(昇温前の25℃での寸法)に対する寸法変化率を測定した。
試料長さ:15mm、
試料幅:4mm、
昇温開始温度:25℃、
昇温終了温度:500℃(500℃での保持時間はなし)、
降温終了温度:25℃、
昇温および降温速度:20℃/min、
測定雰囲気:窒素
熱変形温度は、熱機械的分析装置(TMA)により、下記の条件で、昇温しながら伸び(%)を測定し、温度(℃)に対する伸び(%)のグラフから、伸び(%)の立ち上がり温度として求めることができる。
試料長さ:15mm、
試料幅:4mm、
昇温開始温度:25℃、
昇温終了温度:500℃(500℃での保持時間はなし)、
降温終了温度:25℃、
昇温速度:20℃/min
測定雰囲気:空気
(ポリアミック酸溶液の調製)
重合槽に、N,N−ジメチルアセトアミド2470質量部を入れ、次いで3,3’,4,4’−ビフェニルテトラカルボン酸二無水物(s−BPDA)294.33質量部と、p−フェニレンジアミン(PPD)108.14質量部とを加え、30℃で10時間重合反応させて、ポリアミック酸溶液(ポリイミド前駆体溶液)を得た。得られたポリアミック酸溶液のポリマーの対数粘度(測定温度:30℃、濃度:0.5g/100ml溶媒、溶媒:N,N−ジメチルアセトアミド)は2.66であり、溶液の30℃での回転粘度は3100ポイズであった。
(ポリイミドフィルムの製造)
参考例1で得られたポリアミック酸溶液に、ポリアミック酸100質量部に対して0.1質量部の割合でモノステアリルリン酸エステルトリエタノールアミン塩を添加し、均一に混合してポリアミック酸溶液組成物を得た。このポリアミック酸溶液組成物の30℃での回転粘度は3000ポイズであった。
実施例1において、キュア工程の最高温度を、480℃(参考例R2)、520℃(実施例3)、460℃(参考例R1)に変更した以外は実施例1を繰り返して、長尺状の厚み50μmのポリイミドフィルムを製造した。得られたポリイミドフィルムの特性の評価結果を表1に示す。
実施例1において、キャスト工程の最高温度を、145℃とした以外は、実施例1を繰り返して長尺状の厚み50μmのポリイミドフィルムを製造した。得られたポリイミドフィルムの特性の評価結果を表1に示す。
2 電極層
3 薄膜層
3a 半導体層
4 窓層
5 上部電極層
6、7 取り出し電極
8 保護層
Claims (5)
- 3,3’,4,4’−ビフェニルテトラカルボン酸二無水物を主成分とする芳香族テトラカルボン酸成分と、パラフェニレンジアミンを主成分とする芳香族ジアミン成分とを溶媒中で反応させて、ポリイミド前駆体溶液を製造する工程と、
製造されたポリイミド前駆体溶液を支持体上に流延塗布し、加熱して自己支持性フィルムを製造するキャスティング工程と、
製造された自己支持性フィルムを加熱してイミド化反応を行うキュア工程と
を有する熱イミド化法によるポリイミドフィルムの製造方法であって、
前記キャスティング工程における自己支持性フィルムは、次式(A):
重量減少率(%)=(W1−W2)/W1×100 (A)
(W1は、自己支持性フィルムの質量、W2はキュア後のポリイミドフィルムの質量である。)
で示される重量減少率が36〜39%の範囲にあるものであって、
前記キャスティング工程における最高温度(T1)は、前記自己支持性フィルムが示す熱変形温度(TM)以下であり、
前記キュア工程が、前記自己支持性フィルムを熱変形温度TMより低い温度で加熱し、その後、温度上昇させ、最高熱処理温度(T2)495℃〜540℃の範囲で熱処理すること
を特徴とするポリイミドフィルムの製造方法。 - 製造されるポリイミドフィルムの厚みが7.5〜75μmである請求項1に記載のポリイミドフィルムの製造方法。
- 前記キャスティング工程におけるポリイミド前駆体の熱処理の最高温度(T1)が、140℃以下であることを特徴とする請求項1または2に記載のポリイミドフィルムの製造方法。
- 請求項1〜3のいずれかに記載の製造方法によりポリイミドフィルムを製造した後、前記ポリイミドフィルムの表面に金属層を形成することを特徴とする積層体の製造方法。
- 請求項1〜3のいずれかに記載の製造方法によりポリイミドフィルムを製造した後、前記ポリイミドフィルムの表面に金属層を形成し、その後、カルコパイライト構造半導体層を形成することを特徴とするCIS系太陽電池の製造方法。
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JP (1) | JP5652403B2 (ja) |
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KR101735864B1 (ko) * | 2009-11-20 | 2017-05-15 | 우베 고산 가부시키가이샤 | 방향족 폴리이미드 필름, 적층체 및 태양 전지 |
CN102839375B (zh) * | 2012-09-28 | 2014-06-18 | 哈尔滨理工大学 | 制备cis柔性薄膜太阳能电池的光吸收层的方法 |
JP2014204075A (ja) * | 2013-04-09 | 2014-10-27 | 富士フイルム株式会社 | 光電変換素子および太陽電池 |
CA2916948A1 (en) * | 2013-07-09 | 2015-01-15 | Evonik Industries Ag | Electroactive polymers, manufacturing process thereof, electrode and use thereof |
JP6254459B2 (ja) * | 2014-02-27 | 2017-12-27 | 東京エレクトロン株式会社 | 重合膜の耐薬品性改善方法、重合膜の成膜方法、成膜装置、および電子製品の製造方法 |
TWI518572B (zh) * | 2014-03-07 | 2016-01-21 | 群創光電股份有限公司 | 觸控面板、顯示面板、以及用於保護基板之強化結構 |
EP3125308A4 (en) * | 2014-03-25 | 2017-11-22 | Kaneka Corporation | Method for manufacturing compound semiconductor solar cell |
JP6672667B2 (ja) * | 2015-09-24 | 2020-03-25 | 富士ゼロックス株式会社 | ポリイミド前駆体組成物、ポリイミド前駆体組成物の製造方法、及びポリイミド成形体の製造方法。 |
US20200133048A1 (en) * | 2017-05-31 | 2020-04-30 | Ube Industries, Ltd. | Polyimide film |
CN110494475B (zh) * | 2017-09-04 | 2022-09-20 | 株式会社Lg化学 | 用于柔性显示装置基底的聚酰亚胺膜 |
JP6443579B2 (ja) * | 2018-09-28 | 2018-12-26 | 宇部興産株式会社 | ポリイミドフィルム |
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- 2010-11-19 TW TW099140100A patent/TWI501997B/zh active
- 2010-11-19 WO PCT/JP2010/070723 patent/WO2011062271A1/ja active Application Filing
- 2010-11-19 EP EP10831663.9A patent/EP2502955A4/en not_active Withdrawn
- 2010-11-19 CN CN201080061787.2A patent/CN102712768B/zh active Active
- 2010-11-19 US US13/510,878 patent/US20120241005A1/en not_active Abandoned
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Also Published As
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CN102712768B (zh) | 2015-08-19 |
EP2502955A1 (en) | 2012-09-26 |
US20120241005A1 (en) | 2012-09-27 |
EP2502955A4 (en) | 2013-05-01 |
KR20120096005A (ko) | 2012-08-29 |
WO2011062271A1 (ja) | 2011-05-26 |
TWI501997B (zh) | 2015-10-01 |
TW201132676A (en) | 2011-10-01 |
US10217884B2 (en) | 2019-02-26 |
JPWO2011062271A1 (ja) | 2013-04-11 |
CN102712768A (zh) | 2012-10-03 |
KR101735864B1 (ko) | 2017-05-15 |
US20170040475A1 (en) | 2017-02-09 |
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