JP5595401B2 - カルボニル鉄粉及び炭化水素を製造するための一体化された方法 - Google Patents
カルボニル鉄粉及び炭化水素を製造するための一体化された方法 Download PDFInfo
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- C10J2300/1656—Conversion of synthesis gas to chemicals
- C10J2300/1659—Conversion of synthesis gas to chemicals to liquid hydrocarbons
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Description
本発明は、純粋な鉄ペンタカルボニル(EPC)の分解による純粋なカルボニル鉄粉(CEP)及び合成ガスからの炭化水素を製造するための一体化された方法に関する。
一酸化炭素(CO)の物質循環を観察すると、EPCの製造及び引き続くCEPへの分解は、COのリサイクルが行われる循環プロセスとみなすことができる。代替的な製造法、例えば鉄化合物の沈殿、か焼及び金属鉄を得るための引き続く還元と比較して、カルボニル化合物を介した経路は、何よりもまず、いかなる廃棄物(例えば塩)及び廃水も発生しないために好ましい。
EPCの分解は、有利にはガス状EPCの熱分解である。
該CEPは、その直径が有利には≧1〜50μmの範囲にある球状一次粒子から成る。該一次粒子は凝集していてよい。
必要とされる合成ガスは、有利には装置Bで一般的に公知の方法に従って(例えばWeissermel et al.,Industrial Organic Chemistry,Wiley−VCH,Weinheim,2003,pages 15 to 24に記載される通り)、例えば石炭又はメタンと水蒸気の反応によって又はメタンの部分酸化によって製造される。合成ガスを製造するための主要なエネルギーキャリアとして、石炭及び天然ガスの他にバイオマスも適している。
1)鉄酸化物が、鉄(Fe)又は鉄酸化物(後者は、そのつど装置Cからの消費された触媒から生じる)と混合され、且つ還元される。還元水素は合成ガス装置Bから生じる。消費されなかった水素は、合成ガス装置Bに供給し戻されるか又は炭化水素を製造するためのフィッシャー・トロプシュ装置Cに直接的に供給される。
CEPを含有する不均一触媒の存在における一酸化炭素と水素の反応によって炭化水素、有利にはオレフィンを製造するための装置Cにおける方法では、有利には球状一次粒子を有するカルボニル鉄粉(CEP)が使用される。
流動床反応器、固定床反応器、懸濁反応器。
本発明による一体化された方法の有利な実施態様の概略図[合成ガス装置(B)、フィッシャー・トロプシュ装置(C)、CEP装置(A)を組み合わせたもの]。
装置Cにおける、炭化水素、殊にオレフィンを製造するための方法で有利には使用される球状一次粒子を有するカルボニル鉄粉(CEP)。
Claims (10)
- 以下の(a)〜(c)の工程:
(a)装置Aにおいて純粋なカルボニル鉄粉(CEP)を純粋な鉄ペンタカルボニル(EPC)の分解によって製造する工程;
(b)装置Bにおいて合成ガスを製造する工程;および
(c)装置Cにおいて炭化水素を製造する工程;
を含み、前記(a)〜(c)の工程を一酸化炭素(CO)と鉄について物質循環が生まれるように一体化させた、純粋なカルボニル鉄粉(CEP)および炭化水素を製造するための一体化された方法であって、
前記EPCの分解に際して放出される一酸化炭素(CO)を、鉄からのさらなるCEPの製造のために装置Aにおいて使用するか、装置Bに合成ガスの製造のために供給するか又は装置Cに合成ガスからの炭化水素の製造のために供給し、
装置Aにおいて製造された前記CEPを触媒として、装置Cにおいて装置Bから得られた合成ガスからの炭化水素の製造のために使用し、
装置Cにおいて発生する、消費された触媒を、装置AにおけるCEPを製造するための付加的な鉄源として使用し、且つ
装置AにおいてEPCの分解後に得られるCEPを、触媒としての使用前に水素で処理し、使用される水素が、合成ガスを製造するための装置Bから生じることを特徴とする、前記方法。 - 水素によるCEPの処理を、300〜600℃の範囲の温度にて行うことを特徴とする、請求項1記載の方法。
- 装置AにおいてCEPを製造するために使用される鉄を、前もって水素で処理することを特徴とする、請求項1又は2記載の方法。
- 水素による鉄の処理を、300〜1000℃の範囲の温度にて行うことを特徴とする、請求項3記載の方法。
- 使用される水素が、合成ガスを製造するための装置Bから生じることを特徴とする、請求項3又は4記載の方法。
- 装置AにおいてさらなるEPCを製造するために付加的に必要とされるCOが、合成ガスを製造するための装置Bから生じることを特徴とする、請求項1から5までのいずれか1項記載の方法。
- 装置Cにおいて炭化水素としてC2〜C4−オレフィンを製造することを特徴とする、請求項1から6までのいずれか1項記載の方法。
- 装置Bにおいて合成ガスを石炭ガス化によって製造することを特徴とする、請求項1から7までのいずれか1項記載の方法。
- 装置Aにおいて純粋なCEPを製造するために使用されるEPCを、前もって蒸留によって精製することを特徴とする、請求項1から8までのいずれか1項記載の方法。
- 装置AにおいてEPCの分解が、ガス状EPCの熱分解であることを特徴とする、請求項1から9までのいずれか1項記載の方法。
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EP08164085.6 | 2008-09-10 | ||
EP08164085 | 2008-09-10 | ||
PCT/EP2009/061343 WO2010028995A1 (de) | 2008-09-10 | 2009-09-02 | Integriertes verfahren zur herstellung von carbonyleisenpulver und von kohlenwasserstoffen |
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JP2012501840A JP2012501840A (ja) | 2012-01-26 |
JP2012501840A5 JP2012501840A5 (ja) | 2012-10-18 |
JP5595401B2 true JP5595401B2 (ja) | 2014-09-24 |
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US (1) | US8608824B2 (ja) |
EP (1) | EP2326417A1 (ja) |
JP (1) | JP5595401B2 (ja) |
KR (1) | KR20110057218A (ja) |
CN (1) | CN102149463B (ja) |
MY (1) | MY153783A (ja) |
RU (1) | RU2495716C2 (ja) |
WO (1) | WO2010028995A1 (ja) |
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KR20110057218A (ko) | 2008-09-10 | 2011-05-31 | 바스프 에스이 | 카르보닐 철 분말 및 탄화수소의 제조를 위한 통합 방법 |
WO2011054734A1 (de) | 2009-11-06 | 2011-05-12 | Basf Se | Eisen- und manganhaltiger heterogenkatalysator und verfahren zur herstellung von olefinen durch umsetzung von kohlenmonoxid mit wasserstoff |
WO2011054735A1 (de) | 2009-11-06 | 2011-05-12 | Basf Se | Eisen- und kupferhaltiger heterogenkatalysator und verfahren zur herstellung von olefinen durch umsetzung von kohlenmonoxid mit wasserstoff |
EP2496347B1 (de) | 2009-11-06 | 2014-12-10 | Basf Se | Eisenhaltiger heterogenkatalysator und verfahren zur herstellung von olefinen durch umsetzung von kohlenmonoxid mit wasserstoff |
WO2011061183A1 (de) | 2009-11-19 | 2011-05-26 | Basf Se | Verfahren zur selektiven herstellung von leichten olefinen |
US8940075B2 (en) | 2012-04-04 | 2015-01-27 | Taiwan Powder Technologies Co., Ltd. | Method for fabricating fine reduced iron powders |
CN102718269A (zh) * | 2012-06-05 | 2012-10-10 | 金川集团股份有限公司 | 一种制备羰基铁的方法 |
CN103128311B (zh) * | 2013-03-15 | 2015-08-12 | 金川集团股份有限公司 | 一种生产超细羰基铁粉的方法 |
CN104551013A (zh) * | 2014-12-07 | 2015-04-29 | 金川集团股份有限公司 | 一种在分解过程中控制羰基铁粉中粒度的方法 |
CN110844942B (zh) * | 2019-11-29 | 2022-02-18 | 山西金池科技开发有限公司 | 高压循环法合成羰基铁络合物的工艺 |
CN115228470A (zh) * | 2022-07-01 | 2022-10-25 | 重庆工商大学 | 一种超疏水超亲油羰基铁负载纳米二氧化钛光催化剂的制备方法 |
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DE2919921A1 (de) * | 1979-05-17 | 1980-11-20 | Vielstich Wolf | Verfahren zur herstellung von gasfoermigen olefinen aus kohlenmonoxid und katalysatoren dafuer |
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-
2009
- 2009-09-02 KR KR1020117008114A patent/KR20110057218A/ko not_active Application Discontinuation
- 2009-09-02 CN CN2009801352679A patent/CN102149463B/zh not_active Expired - Fee Related
- 2009-09-02 US US13/063,321 patent/US8608824B2/en not_active Expired - Fee Related
- 2009-09-02 MY MYPI2011000835A patent/MY153783A/en unknown
- 2009-09-02 WO PCT/EP2009/061343 patent/WO2010028995A1/de active Application Filing
- 2009-09-02 RU RU2011113634/04A patent/RU2495716C2/ru not_active IP Right Cessation
- 2009-09-02 JP JP2011526467A patent/JP5595401B2/ja not_active Expired - Fee Related
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EP2326417A1 (de) | 2011-06-01 |
CN102149463B (zh) | 2013-05-22 |
MY153783A (en) | 2015-03-13 |
RU2011113634A (ru) | 2012-10-20 |
WO2010028995A1 (de) | 2010-03-18 |
KR20110057218A (ko) | 2011-05-31 |
RU2495716C2 (ru) | 2013-10-20 |
US20110162484A1 (en) | 2011-07-07 |
CN102149463A (zh) | 2011-08-10 |
US8608824B2 (en) | 2013-12-17 |
JP2012501840A (ja) | 2012-01-26 |
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