JP5531573B2 - 樹脂部材と金属部材の接合方法、液冷ジャケットの製造方法及び液冷ジャケット - Google Patents
樹脂部材と金属部材の接合方法、液冷ジャケットの製造方法及び液冷ジャケット Download PDFInfo
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- JP5531573B2 JP5531573B2 JP2009260768A JP2009260768A JP5531573B2 JP 5531573 B2 JP5531573 B2 JP 5531573B2 JP 2009260768 A JP2009260768 A JP 2009260768A JP 2009260768 A JP2009260768 A JP 2009260768A JP 5531573 B2 JP5531573 B2 JP 5531573B2
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- rotary tool
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- metal
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Images
Classifications
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
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- G06F1/20—Cooling means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
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- B23K2101/12—Vessels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K2101/18—Sheet panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K2103/10—Aluminium or alloys thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
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- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7428—Transition metals or their alloys
- B29C66/74281—Copper or alloys of copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Description
また、本発明は、熱発生体が発生する熱を外部に輸送する熱輸送流体が流れるとともに一部が開口した凹部を有する樹脂製のジャケット本体と、前記凹部の開口部を封止するアルミニウム製又はアルミニウム合金製の封止体とを接合して構成された液冷ジャケットであって、回転させた回転ツールを前記封止体側から押圧し、摩擦熱によって前記ジャケット本体の一部を溶融させて接合されており、前記封止体の少なくとも前記ジャケット本体と接触する面がエッチング処理又は陽極酸化処理によって表面が凸凹に形成されており、前記封止体の表面の凹部分に前記ジャケット本体の溶融した樹脂が入り込んでいることを特徴とする。
また、本発明は、熱発生体が発生する熱を外部に輸送する熱輸送流体が流れるとともに一部が開口した凹部を有する樹脂製のジャケット本体と、前記凹部の開口部を封止する金属製の封止体と、を有し、摩擦攪拌で発生した摩擦熱により前記ジャケット本体の一部を溶融させて前記ジャケット本体と前記封止体とが接合されていることを特徴とする。
本発明の第一実施形態について、図面を参照して詳細に説明する。図1に示すように、本実施形態においては、板状の樹脂部材2と、板状の金属部材3とを接合して複合部材1を形成する場合を例にして説明する。
次に、本発明の第二実施形態について説明する。本実施形態では、図3に示すように、樹脂製のジャケット本体10と金属製(本実施形態ではアルミニウム合金製)の封止体30とを有する液冷ジャケットPを製造する場合を例にして説明する。液冷ジャケットPは、例えば、CPU(Central Processing Unit)等の熱発生体を冷却するために用いられる。
次に、本発明の第三実施形態について説明する。第一実施形態及び第二実施形態では、摩擦攪拌用回転ツールGを用いて、摩擦攪拌工程を行って樹脂部材2と金属部材3とを接合したが、第三実施形態では、回転ツールFを用いて、摩擦工程を行う点で第一実施形態及び第二実施形態と相違する。
また、試験1−c及び試験1−d、試験1−e及び試験1−fをみると、試験1−a及び試験1−bと略同様の結果になったことから、アルミニウム合金部材3の種類によっては、破壊強度には影響がないことがわかった。
一方、摩擦攪拌用回転ツールGの押込み量を大きく設定すると、摩擦攪拌により形成される塑性化領域が樹脂部材2と接触し、メタルと樹脂が混合される可能性がある。また、摩擦攪拌用回転ツールGの押込み量を大きく設定すると、摩擦攪拌装置に過負荷が作用する。したがって、これらを考慮すると、摩擦攪拌用回転ツールGの押込み量をアルミニウム合金部材3の板厚の20%以下に設定することが望ましい。
一方試験2−bにおいては、ショルダー部の外径がφ7.5mm以上であると破壊強度が3000N以上あるが、φ5.0mm以下であると破壊強度が著しく低下した。
以上より、摩擦攪拌用回転ツールGのショルダー部G1の外径をアルミニウム合金部材3の板厚の2倍よりも小さく設定したとしても、樹脂部材2とアルミニウム合金部材3とを接合するこうとは可能であるが、十分な引張強度を得るためには、摩擦攪拌用回転ツールGのショルダー部G1の外径をアルミニウム合金部材3の板厚の2倍以上にすることが望ましい。なお、ショルダー部G1の外径をアルミニウム合金部材3の板厚の5倍より大きくしても強度には変化がないため、摩擦攪拌装置への負荷を考慮すると、ショルダー部G1の外径は、アルミニウム合金部材3の板厚の5倍以下に設定することが望ましい。
表6中の、アルミニウム合金部材3に施す表面処理のうち「処理なし」は、アルミニウム合金部材3に表面処理を施していない。
また、アルミニウム合金部材3の板厚を薄くしつつ、摩擦攪拌用回転ツールGのショルダー部の外径も小さくした試験3−cの結果を見ると、「エッチングA」、「エッチングB」及び「アルマイト封孔無し」の表面処理を施した場合に高い引張強度が得られることが分かった。
2 樹脂部材
3 金属部材(アルミニウム合金部材)
10 ジャケット本体(樹脂部材)
11 凹部
12 開口部
12a 開口周縁部
14 周壁
15 段差面
30 封止体(アルミニウム合金部材)
30a 周縁部
31 蓋板部
32 フィン
F 回転ツール(摩擦接合用回転ツール)
G 回転ツール(摩擦攪拌用回転ツール)
P 液冷ジャケット
Claims (8)
- 樹脂部材とアルミニウム製又はアルミニウム合金製の金属部材とを重ね合わせた後、回転させた回転ツールを前記金属部材側から押圧し、摩擦熱によって前記樹脂部材を溶融させて前記樹脂部材と前記金属部材とを接合する樹脂部材と金属部材の接合方法において、
前記回転ツールは、摩擦攪拌用回転ツールであって、
前記摩擦攪拌用回転ツールの端面を前記金属部材に押圧し、
前記摩擦攪拌用回転ツールのショルダー部の外径を、前記金属部材の厚みの2〜5倍に設定することを特徴とする樹脂部材と金属部材の接合方法。 - 樹脂部材とアルミニウム製又はアルミニウム合金製の金属部材とを重ね合わせた後、回転させた回転ツールを前記金属部材側から押圧し、摩擦熱によって前記樹脂部材を溶融させて前記樹脂部材と前記金属部材とを接合する樹脂部材と金属部材の接合方法において、
前記回転ツールは、摩擦攪拌用回転ツールであって、
前記摩擦攪拌用回転ツールの端面を前記金属部材に押圧し、
前記摩擦攪拌用回転ツールの押込み量を、前記金属部材の厚みの5%〜20%に設定することを特徴とする樹脂部材と金属部材の接合方法。 - 樹脂部材と金属部材とを重ね合わせた後、回転させた回転ツールを前記金属部材側から押圧し、摩擦熱によって前記樹脂部材を溶融させて前記樹脂部材と前記金属部材とを接合する樹脂部材と金属部材の接合方法において、
前記回転ツールは、摩擦接合用回転ツールであって、
摩擦接合用回転ツールの周面を前記金属部材に押圧することを特徴とする樹脂部材と金属部材の接合方法。 - 樹脂部材とアルミニウム製又はアルミニウム合金製の金属部材とを重ね合わせた後、回転させた回転ツールを前記金属部材側から押圧し、摩擦熱によって前記樹脂部材を溶融させて前記樹脂部材と前記金属部材とを接合する樹脂部材と金属部材の接合方法において、
接合する前に、前記金属部材にエッチング処理又は陽極酸化処理を行って表面を凸凹に形成することを特徴とする樹脂部材と金属部材の接合方法。 - 熱発生体が発生する熱を外部に輸送する熱輸送流体が流れるとともに一部が開口した凹部を有する樹脂製のジャケット本体に、前記凹部の開口部を封止する金属製の封止体を載置した後、回転させた回転ツールを前記封止体側から押圧することにより、摩擦熱によって前記ジャケット本体の一部を溶融させて前記ジャケット本体と前記封止体とを接合することを特徴とする液冷ジャケットの製造方法。
- 前記封止体の周縁部の内側に沿って前記回転ツールを一周させて前記ジャケット本体と前記封止体とを接合することを特徴とする請求項5に記載の液冷ジャケットの製造方法。
- 熱発生体が発生する熱を外部に輸送する熱輸送流体が流れるとともに一部が開口した凹部を有する樹脂製のジャケット本体と、前記凹部の開口部を封止するアルミニウム製又はアルミニウム合金製の封止体とを接合して構成された液冷ジャケットであって、
回転させた回転ツールを前記封止体側から押圧し、摩擦熱によって前記ジャケット本体の一部を溶融させて接合されており、
前記封止体の少なくとも前記ジャケット本体と接触する面がエッチング処理又は陽極酸化処理によって表面が凸凹に形成されており、前記封止体の表面の凹部分に前記ジャケット本体の溶融した樹脂が入り込んでいることを特徴とする液冷ジャケット。 - 熱発生体が発生する熱を外部に輸送する熱輸送流体が流れるとともに一部が開口した凹部を有する樹脂製のジャケット本体と、
前記凹部の開口部を封止する金属製の封止体と、を有し、
摩擦攪拌で発生した摩擦熱により前記ジャケット本体の一部を溶融させて前記ジャケット本体と前記封止体とが接合されていることを特徴とする液冷ジャケット。
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CN201410507777.7A CN104308357B (zh) | 2008-12-09 | 2009-12-08 | 液冷套 |
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CN200980150166.9A CN102239027B (zh) | 2008-12-09 | 2009-12-08 | 树脂构件与金属构件的接合方法及液冷套的制造方法 |
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CN102513691A (zh) * | 2011-12-09 | 2012-06-27 | 中国航空工业集团公司北京航空制造工程研究所 | 一种增大焊缝根部金属流动的搅拌针 |
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