JP5273446B2 - 排ガス浄化用触媒及びその製造方法 - Google Patents
排ガス浄化用触媒及びその製造方法 Download PDFInfo
- Publication number
- JP5273446B2 JP5273446B2 JP2008124592A JP2008124592A JP5273446B2 JP 5273446 B2 JP5273446 B2 JP 5273446B2 JP 2008124592 A JP2008124592 A JP 2008124592A JP 2008124592 A JP2008124592 A JP 2008124592A JP 5273446 B2 JP5273446 B2 JP 5273446B2
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- Prior art keywords
- catalyst
- exhaust gas
- pores
- catalyst layer
- pore
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/944—Simultaneously removing carbon monoxide, hydrocarbons or carbon making use of oxidation catalysts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/32—Manganese, technetium or rhenium
- B01J23/34—Manganese
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/63—Platinum group metals with rare earths or actinides
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/64—Platinum group metals with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/656—Manganese, technetium or rhenium
- B01J23/6562—Manganese
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/83—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
- B01J23/8933—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/894—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
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- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/66—Pore distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0018—Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
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- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0205—Impregnation in several steps
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- B01J37/02—Impregnation, coating or precipitation
- B01J37/0215—Coating
- B01J37/0219—Coating the coating containing organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/024—Multiple impregnation or coating
- B01J37/0248—Coatings comprising impregnated particles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
- F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
- F01N3/035—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D2255/2092—Aluminium
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- B01D2258/01—Engine exhaust gases
- B01D2258/012—Diesel engines and lean burn gasoline engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0027—Powdering
- B01J37/0045—Drying a slurry, e.g. spray drying
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/30—Honeycomb supports characterised by their structural details
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Catalysts (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Exhaust Gas After Treatment (AREA)
- Processes For Solid Components From Exhaust (AREA)
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008124592A JP5273446B2 (ja) | 2008-05-12 | 2008-05-12 | 排ガス浄化用触媒及びその製造方法 |
| EP09746314.5A EP2276555B1 (en) | 2008-05-12 | 2009-03-30 | Exhaust gas purifying catalyst and manufacturing method of the same |
| US12/992,008 US8455391B2 (en) | 2008-05-12 | 2009-03-30 | Exhaust gas purifying catalyst and manufacturing method of the same |
| CN2009801171620A CN102026707B (zh) | 2008-05-12 | 2009-03-30 | 废气净化催化剂以及制造该催化剂的方法 |
| PCT/JP2009/001455 WO2009139107A1 (en) | 2008-05-12 | 2009-03-30 | Exhaust gas purifying catalyst and manufacturing method of the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008124592A JP5273446B2 (ja) | 2008-05-12 | 2008-05-12 | 排ガス浄化用触媒及びその製造方法 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2009273961A JP2009273961A (ja) | 2009-11-26 |
| JP2009273961A5 JP2009273961A5 (enExample) | 2011-05-06 |
| JP5273446B2 true JP5273446B2 (ja) | 2013-08-28 |
Family
ID=41055426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2008124592A Expired - Fee Related JP5273446B2 (ja) | 2008-05-12 | 2008-05-12 | 排ガス浄化用触媒及びその製造方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US8455391B2 (enExample) |
| EP (1) | EP2276555B1 (enExample) |
| JP (1) | JP5273446B2 (enExample) |
| CN (1) | CN102026707B (enExample) |
| WO (1) | WO2009139107A1 (enExample) |
Families Citing this family (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101621983B1 (ko) | 2008-02-05 | 2016-05-31 | 바스프 코포레이션 | 미립자 트랩을 갖는 가솔린 엔진 배출물 처리 시스템 |
| JP5208886B2 (ja) * | 2008-09-03 | 2013-06-12 | 日本碍子株式会社 | 触媒担持フィルタ |
| US8815189B2 (en) | 2010-04-19 | 2014-08-26 | Basf Corporation | Gasoline engine emissions treatment systems having particulate filters |
| US9108155B2 (en) | 2011-10-10 | 2015-08-18 | Hyundai Motor Company | Non-PGM catalyst for burning carbon soot, and filtration filter and exhaust gas post-processing apparatus using the same |
| US9155999B2 (en) | 2011-10-10 | 2015-10-13 | Hyundai Motor Company | Non-PGM catalyst for burning carbon soot, and filtration filter and exhaust gas post-processing apparatus using the same |
| CN103028402B (zh) * | 2011-10-10 | 2017-05-03 | 现代自动车株式会社 | 用于燃烧炭黑的非pgm催化剂,及使用它的过滤器和废气后处理设备 |
| GB201219600D0 (en) * | 2012-10-31 | 2012-12-12 | Johnson Matthey Plc | Catalysed soot filter |
| US9266092B2 (en) | 2013-01-24 | 2016-02-23 | Basf Corporation | Automotive catalyst composites having a two-metal layer |
| JP6594163B2 (ja) * | 2015-10-30 | 2019-10-23 | 株式会社キャタラー | 排ガス浄化装置 |
| KR101716174B1 (ko) * | 2015-12-03 | 2017-03-14 | 희성촉매 주식회사 | 디젤엔진 백연 방출 억제를 위한 촉매조성물 |
| US9945279B2 (en) | 2016-03-30 | 2018-04-17 | Ngk Insulators, Ltd. | Honeycomb structure |
| JP6934311B2 (ja) * | 2016-06-02 | 2021-09-15 | 株式会社キャタラー | 排ガス浄化フィルタ |
| JP2018143955A (ja) * | 2017-03-06 | 2018-09-20 | イビデン株式会社 | ハニカムフィルタ |
| CN110785230B (zh) * | 2017-04-28 | 2022-09-23 | 优美科触媒日本有限公司 | 废气净化用催化剂及使用其的废气净化方法 |
| CN107376640B (zh) * | 2017-09-21 | 2021-07-02 | 四川建筑职业技术学院 | 一种净化颗粒及其制备方法 |
| GB201721527D0 (en) * | 2017-12-21 | 2018-02-07 | Johnson Matthey Japan Godo Kaisha | Oxidation catalyst for a diesel engine exhaust |
| US11097260B2 (en) | 2018-03-30 | 2021-08-24 | Mitsui Mining & Smelting Co., Ltd. | Exhaust gas purification device |
| EP3778020B1 (en) * | 2018-03-30 | 2025-10-15 | Mitsui Mining & Smelting Co., Ltd. | Exhaust gas purification catalyst |
| WO2020026411A1 (ja) * | 2018-08-02 | 2020-02-06 | 日本碍子株式会社 | 多孔質複合体 |
| JP6781742B2 (ja) * | 2018-09-12 | 2020-11-04 | イビデン株式会社 | ハニカム構造体 |
| EP3881933A4 (en) * | 2018-11-12 | 2022-01-05 | Umicore Shokubai Japan Co., Ltd. | Catalyst for purifying exhaust gas of gasoline engine, method for producing catalyst, and method for purifying exhaust gas in which same is used |
| WO2021012107A1 (en) * | 2019-07-19 | 2021-01-28 | Rhodia Operations | Mixed oxide based on cerium and zirconium |
| JP7450359B2 (ja) * | 2019-10-01 | 2024-03-15 | 株式会社キャタラー | 排ガス浄化用触媒 |
| EP4076705A1 (en) * | 2019-12-19 | 2022-10-26 | BASF Corporation | A catalyst article for capturing particulate matter |
| EP3932542A1 (en) * | 2020-07-03 | 2022-01-05 | BASF Corporation | Catalyst for particulate combustion in gasoline emission treatment systems |
Family Cites Families (39)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4940569A (en) * | 1984-10-12 | 1990-07-10 | Noxso Corporation | Sorbent and processes for removing nitrogen oxides, sulfur oxides and hydrogen sulfide from gas streams |
| US4798711A (en) * | 1984-10-12 | 1989-01-17 | Noxso Corporation | Processes for removing nitrogen oxides, sulfur oxides and hydrogen sulfide from gas streams |
| JPH09173866A (ja) * | 1995-12-28 | 1997-07-08 | Nippon Soken Inc | ディーゼル排ガス浄化フィルタ |
| EP0834348B1 (en) * | 1996-10-07 | 2004-03-31 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Composite oxide, composite oxide carrier and catalyst |
| US6348430B1 (en) * | 1997-06-20 | 2002-02-19 | Degussa Ag | Exhaust gas treatment catalyst for internal combustion engines with two catalytically active layers on a carrier structure |
| US6294140B1 (en) * | 1999-04-23 | 2001-09-25 | Degussa Ag | Layered noble metal-containing exhaust gas catalyst and its preparation |
| JP3724708B2 (ja) * | 1999-11-26 | 2005-12-07 | 日産自動車株式会社 | 排気ガス浄化用触媒 |
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-
2008
- 2008-05-12 JP JP2008124592A patent/JP5273446B2/ja not_active Expired - Fee Related
-
2009
- 2009-03-30 CN CN2009801171620A patent/CN102026707B/zh not_active Expired - Fee Related
- 2009-03-30 WO PCT/JP2009/001455 patent/WO2009139107A1/en not_active Ceased
- 2009-03-30 US US12/992,008 patent/US8455391B2/en not_active Expired - Fee Related
- 2009-03-30 EP EP09746314.5A patent/EP2276555B1/en not_active Not-in-force
Also Published As
| Publication number | Publication date |
|---|---|
| EP2276555A1 (en) | 2011-01-26 |
| WO2009139107A1 (en) | 2009-11-19 |
| US8455391B2 (en) | 2013-06-04 |
| EP2276555B1 (en) | 2019-02-20 |
| CN102026707A (zh) | 2011-04-20 |
| JP2009273961A (ja) | 2009-11-26 |
| WO2009139107A4 (en) | 2010-02-25 |
| US20110071019A1 (en) | 2011-03-24 |
| CN102026707B (zh) | 2013-11-27 |
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