JP4872139B2 - 繊維強化複合材料用樹脂組成物、その硬化物、繊維強化複合材料、繊維強化樹脂成形品、及びその製造方法 - Google Patents
繊維強化複合材料用樹脂組成物、その硬化物、繊維強化複合材料、繊維強化樹脂成形品、及びその製造方法 Download PDFInfo
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- JP4872139B2 JP4872139B2 JP2011516923A JP2011516923A JP4872139B2 JP 4872139 B2 JP4872139 B2 JP 4872139B2 JP 2011516923 A JP2011516923 A JP 2011516923A JP 2011516923 A JP2011516923 A JP 2011516923A JP 4872139 B2 JP4872139 B2 JP 4872139B2
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/10—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
-
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Description
また、エポキシ樹脂にマレイン酸モノアリルオキシエステルを配合した組成物を硬化させて、耐熱性に優れた硬化物を得る技術も知られている(下記特許文献2参照)。しかしながら、斯かる組成物は組成物自体の粘度が高く、繊維強化樹脂成形品用途に適用してもやはり生産性に劣るものであった。
本発明の繊維強化複合材料用樹脂組成物は、その熱硬化性樹脂成分として、ビスフェノール型エポキシ樹脂(A)、アクリル酸、メタクリル酸、マレイン酸、フマル酸、クロトン酸、イタコン酸、及びこれらの酸無水物からなる群から選択される酸基含有ラジカル重合性単量体(B)、ラジカル重合開始剤(C)、及びアミン系エポキシ樹脂用硬化剤(D)を必須成分としており、かつ、E型粘度計により測定した50℃における粘度が500mPa・s以下となるように調整されているものである。そして、繊維強化材へ該組成物を含浸させた後、これを連続的乃至同時に反応させること、即ち、(B)成分に起因するラジカル重合と、(A)成分と(D)成分との硬化反応と、(A)成分と(B)成分又は前記ラジカル重合体中の酸基との反応を、連続的乃至同時に行うことを特徴としている。このようにイン・サイチュー反応により硬化させることで、硬化前においてはエポキシ樹脂と硬化剤とを必須成分とするエポキシ樹脂組成物の流動性を改善できると共に、硬化物における機械的強度が飛躍的に向上させることができる。更に、本発明ではエポキシ樹脂用硬化剤としてアミン系エポキシ樹脂用硬化剤(D)を用いることから、硬化物の強度が極めて高いものとなる。その結果、硬化前においては優れた流動性を発現すると共に、硬化後においては従来にない機械的強度を発現させることができる。
本発明に使用できる単官能(メタ)アクリレートとしては例えば、メチル、エチル、プロピル、ブチル、3−メトキシブチル、アミル、イソアミル、2−エチルヘキシル、オクチル、イソオクチル、ノニル、イソノニル、デシル、イソデシル、ドデシル、トリデシル、ヘキサデシル、オクタデシル、ステアリル、イソステアリル、シクロヘキシル、ベンジル、メトキシエチル、ブトキシエチル、フェノキシエチル、ノニルフェノキシエチル、グリシジル、ジメチルアミノエチル、ジエチルアミノエチル、イソボルニル、ジシクロペンタニル、ジシクロペンテニル、ジシクロペンテニロキシエチル等の置換基を有する(メタ)アクリレート等が挙げられる。
即ち本発明の繊維強化樹脂成形品の製造方法は、型内に配置した強化繊維からなる基材に、前記ワニスを注入し、含浸させた後、イン・サイチュー硬化させるものである。
1)ワニス粘度:50℃にてE型粘度計(東機産業(株)製「TV−20形」コーンプレートタイプを使用して測定した。
2)ガラス転移点(示差走査熱量測定(DSC法)):メトラー・トレド(株)社製「DSC1」を用いて、測定温度範囲:25〜250℃、昇温速度:10℃/分の条件で測定した。
3)樹脂板の曲げ強度、曲げ弾性率:JIS6911に準拠した。
1.エポキシ樹脂組成物配合
下記の表1及び表2に示す配合に従い、エポキシ樹脂とカルボン酸、重合性化合物、ラジカル重合開始剤、硬化促進剤等を、撹拌機を用いて配合してエポキシ樹脂組成物を得た。このエポキシ樹脂組成物を用いてワニス粘度を評価した。
2.エポキシ樹脂の樹脂硬化板の作製
エポキシ樹脂組成物を、厚さ2mmのスペーサー(シリコーンチューブ)をガラス板で挟んだ型の間隙に流し込み、オーブン中で100℃で1時間硬化させ、型から硬化物を取り出し、タックフリー状になっているのを確認した後、更に、170℃で1時間、アフターキュアを行い、厚み2mmの樹脂硬化板を得た。これを試験片として用い、各種の評価試験を行った。結果を表1に示す。
3.炭素繊維強化複合材料の作製及び評価
200mm×200mm×3.5mmのポリテトラフルオロエチレン/パーフルオロアルキルビニルエーテル共重合体がコーティングされたSUS板上に150mm×150mmに切り出した炭素繊維織物(炭素繊維:CO6343、目付け198g/cm2、東レ(株)製)を4枚積層し、予め50℃に温めたエポキシ樹脂組成物をキャストしてローラーで樹脂を押し付けるようにして樹脂を含浸させ、もう1枚のポリテトラフルオロエチレン/パーフルオロアルキルビニルエーテル共重合体がコーティングされたSUS板上を載せた。これをオーブン中で100℃で1時間、続いて170℃で1時間アフターキュアを行い、厚さ1.5mmの繊維強化複合材料を得た。試験片全体に亘り樹脂が含浸され、良好な外観を有するものを○、樹脂含浸が不十分なものを×として評価した。結果を表1に示す。
1.エポキシ樹脂組成物配合
下記表2に示す配合に従い、各成分を配合し、撹拌機を用いて配合してエポキシ樹脂組成物を得た。このエポキシ樹脂組成物を用いてワニス粘度を評価した。
2.エポキシ樹脂組成物の樹脂硬化板の作製
エポキシ樹脂組成物を、実施例で用いた型の間隙に流し込み、オーブン中で100℃で4時間硬化を行い、厚み2mmの樹脂硬化板を得た。これを試験片として用い、各種の評価試験を行った。結果を及び表2に示す。
3.炭素繊維強化複合材料の作製
実施例1〜10と同様の操作で炭素繊維強化複合材料の作製し評価を行った。
「エポキシB」:ビスフェノールF型液状エポキシ樹脂、商品名「EPICLON 830」DIC(株)製、エポキシ当量171g/eq
「アミンA」:ジアミノジフェニルスルフォン
「アミンB」:ジエチルトルエンジアミン(ピー・ティー・アイ・ジャパン(株)製「エタキュア 100」)
「過酸化物」:1,1−ジ(t−ヘキシルペルオキシ)シクロヘキサン、商品名「パーヘキサHC」日油(株)製重合開始剤
「2E4MZ」:2−エチル−4−メチルイミダゾール
「ルイス酸触媒A」:三フッ化ホウ素テトラヒドロフラン錯体
「ルイス酸触媒B」:三フッ化ホウ素ジエチルエーテル錯体
Claims (10)
- ビスフェノール型エポキシ樹脂(A)、アクリル酸、メタクリル酸、マレイン酸、フマル酸、クロトン酸、イタコン酸、及びこれらの酸無水物からなる群から選択される酸基含有ラジカル重合性単量体(B)、ラジカル重合開始剤(C)、及びアミン系エポキシ樹脂用硬化剤(D)を必須成分としており、各成分の配合比率が、ビスフェノール型エポキシ樹脂(A)中のエポキシ基に対する、酸基含有重合性単量体(B)の酸基の当量比(エポキシ基/酸基)が、1/0.05〜1/0.8となる割合であって、かつ、酸基含有重合性単量体(B)の酸基とアミン系エポキシ樹脂用硬化剤(D)中の活性水素との当量比(酸基/活性水素)が50/50〜80/20となる割合であって、かつ、E型粘度計により測定した50℃における粘度が500mPa・s以下であることを特徴とする繊維強化複合材料用樹脂組成物。
- 前記ラジカル重合開始剤(C)の配合量が組成物100質量部あたり0.1〜3質量部となる割合である請求項1記載の組成物。
- 前記ビスフェノール型エポキシ樹脂がエポキシ当量500g/eq.以下のものである請求項1記載の繊維強化複合材料用樹脂組成物。
- 前記(A)〜(D)の各成分に加え、更に、前記(B)成分の他のラジカル重合性単量体(E)を含有する請求項1記載の繊維強化複合材料用樹脂組成物。
- 前記ラジカル重合性単量体(E)の配合割合が、前記(A)〜(E)の総質量を100質量部とした場合、5〜40質量部となる割合である請求項4記載の繊維強化複合材料用樹脂組成物。
- 請求項1〜5の何れか1つに記載の繊維強化複合材料用樹脂組成物をイン・サイチュー重合反応させることにより得られる硬化物。
- 請求項1〜5の何れか1つに記載の繊維強化複合材料用樹脂組成物と、強化繊維とを必須成分とする繊維強化複合材料。
- 請求項1〜5の何れか1つに記載の繊維強化複合材料用樹脂組成物の硬化物と強化繊維とを必須成分とする繊維強化樹脂成形品。
- 型内に配置した強化繊維からなる基材に、請求項1〜5の何れか1つに記載の繊維強化複合材料用樹脂組成物を注入し、含浸させた後、イン・サイチュー重合反応させることにより硬化させることを特徴とする繊維強化樹脂成形品の製造方法。
- 強化繊維からなる基材を配置した型のキャビティ内を減圧し、請求項1〜5の何れか1つに記載の繊維強化複合材料用樹脂組成物を、減圧されたキャビティ内圧力と外部圧力との差圧を利用してキャビティ内に注入し、前記基材に含浸する真空RTM成形法を用いる、請求項9記載の繊維強化樹脂成形品の製造方法。
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CN115536942B (zh) * | 2022-10-25 | 2023-06-02 | 苏州旭光聚合物有限公司 | 一种植物纤维增强聚丙烯复合材料及其制备方法 |
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US10647826B2 (en) | 2015-09-30 | 2020-05-12 | Nippon Steel Chemical & Material Co., Ltd. | Curable epoxy resin composition, and fiber-reinforced composite material obtained using same |
US11142610B2 (en) | 2016-12-27 | 2021-10-12 | Nippon Steel Chemical & Material Co., Ltd. | Curable epoxy resin composition, fiber-reinforced composite material and molded body using same |
Also Published As
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CN102574986A (zh) | 2012-07-11 |
US8883938B2 (en) | 2014-11-11 |
CN102574986B (zh) | 2014-02-26 |
KR20130026521A (ko) | 2013-03-13 |
JPWO2011034042A1 (ja) | 2013-02-14 |
KR101352450B1 (ko) | 2014-01-17 |
EP2479200A1 (en) | 2012-07-25 |
US20120259039A1 (en) | 2012-10-11 |
WO2011034042A1 (ja) | 2011-03-24 |
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