JP4806070B2 - セラミック・ヒーター用電力端子およびその製造方法 - Google Patents
セラミック・ヒーター用電力端子およびその製造方法 Download PDFInfo
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- JP4806070B2 JP4806070B2 JP2009509657A JP2009509657A JP4806070B2 JP 4806070 B2 JP4806070 B2 JP 4806070B2 JP 2009509657 A JP2009509657 A JP 2009509657A JP 2009509657 A JP2009509657 A JP 2009509657A JP 4806070 B2 JP4806070 B2 JP 4806070B2
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- ceramic substrate
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/68—Heating arrangements specially adapted for cooking plates or analogous hot-plates
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/28—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
- H05B3/283—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material the insulating material being an inorganic material, e.g. ceramic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R3/00—Electrically-conductive connections not otherwise provided for
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
- H05B3/265—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
- H05B2203/003—Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/016—Heaters using particular connecting means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49082—Resistor making
- Y10T29/49087—Resistor making with envelope or housing
- Y10T29/49098—Applying terminal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49082—Resistor making
- Y10T29/49101—Applying terminal
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Resistance Heating (AREA)
Description
この方法は、抵抗加熱部材の一部を露出させる段階と、前記抵抗加熱部材の一部、および、該一部の近傍におけるセラミック基板のうちの少なくとも一方に中間層を設ける段階と、中間層に端子を接合する段階とを含む。中間層は、Mo/AlNおよびW/AlNから成る群から選ばれる。
この方法は、
抵抗加熱部材の一部を露出させるために、セラミック基板に内面を規定する凹所を形成する段階と、
該内面と前記抵抗加熱部材の一部に接して、Mo/AlNおよびW/AlNから成る群から選ばれたペースト状の中間層を形成する段階と、
中間層、抵抗加熱部材、および、セラミック基板を焼結する段階と、端子を受入れる寸法になるように中間層を調整する段階と、
中間層に活性鑞材を付与する段階と、
凹所内に端子を配置する段階と、
真空中で活性鑞材を加熱して端子を中間層に接合する段階とを含む。
本明細書で図解し説明されるステップの順番は、本発明の範囲内で変更または変化することができ、それらのステップは本発明の一形態の単なる例でしかないことを理解すべきである。
12,12’ セラミック基板
14,14’ 抵抗加熱部材
16,16’ 電力端子
18,18’ 端子パッド
20 リード線
21 抵抗回路
22 凹所
24 外面
26 側面
28,28’ 底面
30,30’ 中間層
32,32’ 活性鑞材
34,34’ Ni被膜
Claims (8)
- セラミック基板と、
前記セラミック基板に取付けられた抵抗加熱部材と、
前記抵抗加熱部材に接触する端子パッドと、
前記抵抗加熱部材及び前記端子パッドを電源に導電接続するための端子と、
前記端子に近接して配置された活性鑞材と、
前記活性鑞材とセラミック基板の間に配置され、前記端子パッドに接触する中間層であって、モリブデン/窒化アルミニウム(Mo/AlN)およびタングステン/窒化アルミニウム(W/AlN)から成る群から選ばれた可変組成を有し、前記セラミック基板の熱膨張係数と前記活性鑞材の熱膨張係数の中間の熱膨張係数を有し、前記セラミック基板よりも大きな機械強度と破壊靭性を有して前記セラミック・ヒーターの使用温度範囲で前記セラミック基板および前記活性鑞材に適合するようになっている前記中間層とを含むセラミック・ヒーター。 - 前記セラミック基板に凹所が形成され、該凹所内に端子の一部が配置されている請求項1に記載されたセラミック・ヒーター。
- 前記中間層が凹所内に配置されている請求項2に記載されたセラミック・ヒーター。
- 前記活性鑞材が、Au−Ti合金、Au−Ni−Ti合金、Ag−Cu−Ti合金、および、Ag−Ti合金から成る群から選ばれる請求項1に記載されたセラミック・ヒーター。
- 前記端子が、Co−Fe−Ni合金、ニッケル、ステンレス鋼、モリブデン、および、タングステンから成る群から選ばれた材料で作られたピンである請求項1に記載されたセラミック・ヒーター。
- 前記端子がニッケル被膜を含む請求項1に記載されたセラミック・ヒーター。
- 前記セラミック基板が窒化アルミニウム(AlN)で形成されている請求項1に記載されたセラミック・ヒーター。
- 内面を有する凹所を含むセラミック基板と、
前記セラミック基板中に埋込まれ、一部が前記凹所に露出する抵抗加熱部材と、
前記抵抗加熱部材に接触する端子パッドと、
前記抵抗加熱部材及び前記端子パッドを電源に接続するための端子と、
前記内面および前記抵抗加熱部材の一部の上に配設された中間層であって、前記端子パッドに接触する前記中間層と、
前記端子と前記中間層の間に配置されて前記端子を前記中間層に接合する活性鑞材とを含み、
前記中間層は、モリブデン/窒化アルミニウム(Mo/AlN)およびタングステン/窒化アルミニウム(W/AlN)から成る群から選ばれた可変組成を有し、前記セラミック基板の熱膨張係数と前記活性鑞材の熱膨張係数の中間の熱膨張係数を有し、前記セラミック基板よりも大きな機械強度と破壊靭性を有して前記セラミック・ヒーターの使用温度範囲で前記セラミック基板および前記活性鑞材に適合するようになっている、セラミック・ヒーター。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/416,836 US7696455B2 (en) | 2006-05-03 | 2006-05-03 | Power terminals for ceramic heater and method of making the same |
US11/416,836 | 2006-05-03 | ||
PCT/US2007/010530 WO2007130398A2 (en) | 2006-05-03 | 2007-05-01 | Power terminals for ceramic heater and method of making the same |
Publications (3)
Publication Number | Publication Date |
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JP2009535785A JP2009535785A (ja) | 2009-10-01 |
JP2009535785A5 JP2009535785A5 (ja) | 2011-09-01 |
JP4806070B2 true JP4806070B2 (ja) | 2011-11-02 |
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Application Number | Title | Priority Date | Filing Date |
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JP2009509657A Active JP4806070B2 (ja) | 2006-05-03 | 2007-05-01 | セラミック・ヒーター用電力端子およびその製造方法 |
Country Status (7)
Country | Link |
---|---|
US (2) | US7696455B2 (ja) |
JP (1) | JP4806070B2 (ja) |
KR (1) | KR101130093B1 (ja) |
CN (1) | CN101433126B (ja) |
DE (1) | DE112007000962B4 (ja) |
TW (1) | TWI362797B (ja) |
WO (1) | WO2007130398A2 (ja) |
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JP4294232B2 (ja) * | 2001-05-02 | 2009-07-08 | 日本特殊陶業株式会社 | セラミックヒータ及びそれを用いたグロープラグ |
CN1473452A (zh) * | 2001-07-09 | 2004-02-04 | IBIDEN�ɷ�����˾ | 陶瓷加热器与陶瓷接合体 |
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JP4542485B2 (ja) * | 2004-12-14 | 2010-09-15 | 日本碍子株式会社 | アルミナ部材及びその製造方法 |
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2006
- 2006-05-03 US US11/416,836 patent/US7696455B2/en active Active
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2007
- 2007-05-01 WO PCT/US2007/010530 patent/WO2007130398A2/en active Application Filing
- 2007-05-01 DE DE112007000962.4T patent/DE112007000962B4/de active Active
- 2007-05-01 CN CN2007800157504A patent/CN101433126B/zh active Active
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Also Published As
Publication number | Publication date |
---|---|
WO2007130398A2 (en) | 2007-11-15 |
KR101130093B1 (ko) | 2012-03-28 |
CN101433126A (zh) | 2009-05-13 |
US7696455B2 (en) | 2010-04-13 |
DE112007000962B4 (de) | 2020-04-02 |
CN101433126B (zh) | 2012-07-04 |
WO2007130398A3 (en) | 2008-03-20 |
KR20080111561A (ko) | 2008-12-23 |
US20070257022A1 (en) | 2007-11-08 |
JP2009535785A (ja) | 2009-10-01 |
DE112007000962T5 (de) | 2009-03-12 |
TWI362797B (en) | 2012-04-21 |
US8242416B2 (en) | 2012-08-14 |
US20100154203A1 (en) | 2010-06-24 |
TW200810291A (en) | 2008-02-16 |
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