JP2020092257A - 基板アダプタの製造方法および電子部品に接続するための基板アダプタ - Google Patents
基板アダプタの製造方法および電子部品に接続するための基板アダプタ Download PDFInfo
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- JP2020092257A JP2020092257A JP2019191020A JP2019191020A JP2020092257A JP 2020092257 A JP2020092257 A JP 2020092257A JP 2019191020 A JP2019191020 A JP 2019191020A JP 2019191020 A JP2019191020 A JP 2019191020A JP 2020092257 A JP2020092257 A JP 2020092257A
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Abstract
Description
3 基板
5 接触材料層
7 接着層
9 キャリア
11 ノズル
13a−13n〜13a’’’−13n’’’ 三次元構造
101 基板アダプタ
103 基板
105 接触材料層
107 接着層
109 キャリア
111 ノズル
113 断層線
Claims (15)
- 電子部品との接続のための基板アダプタの製造方法であって、
少なくとも1つの予定破断箇所を有する少なくとも1つの接触材料層を、キャリアの少なくとも一方の側面と基板の表面との間に配置するステップと、
前記キャリアと前記基板とを前記接触材料層に接合するステップと、を含む、方法。 - 前記接触材料層を配置するステップは、前記予定破断箇所を形成するために、前記接触材料層内に好ましくは多数の材料空所を有する前記接触材料層を配置することを含み、
特に、前記材料空所は、前記接触材料層の表面上に配置され、および/または、前記キャリアに面している、ことを特徴とする、請求項1に記載の方法。 - 前記接触材料層を配置するステップは、前記接触材料層を、少なくとも部分的に、三次元構造の形状で、特に、ピラミッド状の、球状の、立方体形の、トーラス状の、円筒形の、および/または、円錐形の、構造の形状で配置することを含み、
前記材料空所が、好ましくは複数の材料空所が、隣接する三次元構造の間において、少なくとも1つの空間から形成される、ことを特徴とする請求項2に記載の方法。 - 前記接触材料層を配置するステップは、
前記三次元構造を、第1の延長軸に沿って、好ましくは第1の延長軸および第2の延長軸に沿って配置する、特に等間隔の配置において配置することを含み、
特に、第1および第2の膨張軸は、互いに実質的に90°の角度を成して配置されている、ことを特徴とする請求項3に記載の方法。 - 前記接触材料層を配置するステップは、
前記接触材料層を、印刷によって、特に、スクリーン印刷、スプレー、および/または、ドクターブレード塗布によって、前記キャリア上に配置すること、および/または、
前記接触材料層を、エンボスによって,特に、スタンプおよび/またはプロファイルローラーを用いたエンボスによって、前記キャリア上に配置することを含む、ことを特徴とする請求項1から請求項4のいずれか一項に記載の方法。 - 前記キャリアは、少なくとも1つの接着層、特に、実質的に一定の接着力を有し、前記キャリアの表面上を覆う接着層を含む、ことを特徴とする請求項1から請求項5のいずれか一項に記載の方法。
- 前記接触材料層は、接着剤、はんだ、および/または、焼結材料を含み、特に好ましくは、銀、銀合金、銅、および/または、銅合金を含む焼結ペーストおよび/または焼結シートを含む、ことを特徴とする請求項1から請求項6のいずれか一項に記載の方法。
- 特にグリップ装置または吸引装置を用いて、実質的に前記接触材料層と前記キャリアとの間の前記予定破断箇所に沿って、前記基板を剥離するステップを含む、ことを特徴とする請求項1から請求項7のいずれか一項に記載の方法。
- 前記キャリアと前記基板とを前記接触材料層に接合するステップの後において、前記接触材料層に接合された前記基板と前記キャリアとを別々にするステップであって、前記接触材料層に接合された前記基板を剥離するステップの前において、鋸引き、切断、パンチング、および/または、エッチングによって、前記接触材料層の一部に接合された、前記基板の少なくとも2つの成形部品に、特に多数の成形部品に、特に細分するステップを含む、ことを特徴とする、請求項1から請求項8のいずれか一項に記載の方法。
- 前記基板は、金属成分、好ましくは金属シート、さらに好ましくは銅シートを含む、ことを特徴とする、請求項1から請求項9のいずれか一項に記載の方法。
- 電子部品との接続のための基板アダプタであって、
キャリアと、
基板と、
接触材料層と、を備え、
前記接触材料層は、前記キャリアの少なくとも一方の側面と前記基板の表面との間に配置されており、
前記接触材料層は、少なくとも1つの予定破断箇所を有し、
前記キャリアおよび前記基板は、前記接触材料層に接合されている、基板アダプタ。 - 前記接触材料層は、前記予定破断箇所を形成するために、当該接触材料層に少なくとも1つの材料空所を有し、好ましくは多数の材料空所を有し、
特に、前記材料空所は、前記接触材料層の表面上に配置され、および/または、前記キャリアに面している、ことを特徴とする請求項11に記載の基板アダプタ。 - 前記接触材料層は、少なくとも部分的に、三次元構造の形状で、特に、ピラミッド状の、球状の、立方体形の、トーラス状の、円筒形の、および/または、円錐形の、構造の形状で配置されており、
前記材料空所が、好ましくは、複数の材料空所が、隣接する三次元構造の間において、少なくとも1つの空間から形成されている、ことを特徴とする請求項12に記載の基板アダプタ。 - 前記三次元構造は、特に等間隔の配置において、第1の延長軸に沿って、好ましくは第1の延長軸および第2の延長軸に沿って配置されており、
特に、第1および第2の延長軸は、互いに実質的に90°の角度を成している、ことを特徴とする、請求項13に記載の基板アダプタ。 - 前記キャリアは、少なくとも1つの接着層、特に、実質的に一定の接着力を有し、前記キャリアの表面上を覆う接着層を含み、
前記接触材料層は、接着剤、はんだ、および/または、焼結材料を含み、特に好ましくは、銀、銀合金、銅、および/または、銅合金を含む焼結ペーストおよび/または焼結シートを含む、ことを特徴とする、請求項11から請求項14のいずれか一項に記載の基板アダプタ。
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