JP2020070067A - 加熱殺菌システムの洗浄方法および洗浄装置 - Google Patents
加熱殺菌システムの洗浄方法および洗浄装置 Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 142
- 230000001954 sterilising effect Effects 0.000 title claims abstract description 55
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 180
- 239000012530 fluid Substances 0.000 claims abstract description 82
- 239000007788 liquid Substances 0.000 claims abstract description 69
- 238000012544 monitoring process Methods 0.000 claims description 14
- 238000005406 washing Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 42
- 238000001816 cooling Methods 0.000 description 61
- 235000013361 beverage Nutrition 0.000 description 43
- 239000000498 cooling water Substances 0.000 description 24
- 238000012371 Aseptic Filling Methods 0.000 description 19
- 230000002378 acidificating effect Effects 0.000 description 18
- 239000000945 filler Substances 0.000 description 15
- 238000011049 filling Methods 0.000 description 15
- 238000011144 upstream manufacturing Methods 0.000 description 14
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 235000015123 black coffee Nutrition 0.000 description 8
- 235000016213 coffee Nutrition 0.000 description 6
- 235000013353 coffee beverage Nutrition 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000008267 milk Substances 0.000 description 6
- 210000004080 milk Anatomy 0.000 description 6
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- 238000003860 storage Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 235000013616 tea Nutrition 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/14—Sterilising contents prior to, or during, packaging by heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/001—Cleaning of filling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0325—Control mechanisms therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/001—Packaging other articles presenting special problems of foodstuffs, combined with their conservation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C3/2642—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for sterilising prior to filling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/003—Control arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G9/00—Cleaning by flushing or washing, e.g. with chemical solvents
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
- A23L2/46—Preservation of non-alcoholic beverages by heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/06—Sterilising or cleaning machinery or conduits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
Description
本開示はこのような問題点を考慮してなされたものであり、適切な時間だけCIP洗浄を行なうことで加熱殺菌装置内部を確実に洗浄することができる加熱殺菌システムの洗浄方法及び洗浄装置を提供することを目的とする。
Q= 1 × 1 × R × ( T2− T1 ) (2式)
1 調合装置
2 フィラー
2a 充填ノズル
3 無菌チャンバ
3a 噴霧器
5 バランスタンク
6 戻りライン
7 飲料供給系配管
7a 上流側配管部
7b 下流側配管部
7c 連結配管部
10 温度計
10a 第1温度計
10b 第2温度計
10c 第3温度計
10d 第4温度計
11 ヘッドタンク
12 第1段加熱部
13 第2段加熱部
14 ホールディングチューブ
15 第1段冷却部
16 第2段冷却部
17 第3段冷却部
18 加熱殺菌装置(UHT)
18A 流体循環ライン
30 循環ライン
31 熱水ライン
32 冷却水ライン
33 加熱蒸気供給部
35 加圧ポンプ
37 熱水ライン
38 冷却水ライン
39 冷却水ライン
40 制御部
41 記憶部
42 モニタリング部
43 停止部
44 流体供給パターン決定部
48 加圧ポンプ
Claims (8)
- 流体入口と流体出口を有する加熱配管を有し、内容物を加熱する加熱セクションを備えた加熱殺菌システムの洗浄方法であって、
前記加熱殺菌システム内に、少なくとも洗浄液を含む流体を流して前記加熱殺菌システム内を洗浄する工程と、
前記加熱セクションの加熱配管を外側から媒体を用いて加熱する工程と、
前記加熱配管の流体入口および流体出口における前記流体の流体温度を測定する工程と、
前記加熱セクションの媒体入口および媒体出口における媒体の媒体温度を測定する工程と、
前記加熱配管の流体入口および流体出口の流体温度と、前記加熱セクションの媒体入口および媒体出口の媒体温度とに基づいて、前記加熱配管の総括伝熱係数を求めてモニタリングする工程と、を備えた加熱殺菌システムの洗浄方法。 - 前記総括伝熱係数が所望値を超えたときに、前記加熱殺菌システム内の洗浄を終了する、請求項1記載の加熱殺菌システムの洗浄方法。
- 前記総括伝熱係数に基づいて、前記加熱殺菌システムの洗浄条件を定める、請求項1または2記載の加熱殺菌システムの洗浄方法。
- 前記加熱セクションは複数配置され、最下流の加熱セクションの加熱配管における総括伝熱係数をモニタリングする、請求項1乃至3のいずれか記載の加熱殺菌システムの洗浄方法。
- 流体入口と流体出口を有する加熱配管を有し、内容物を加熱する加熱セクションを備えた加熱殺菌システムの洗浄装置において、
前記加熱殺菌システム内に、少なくとも洗浄液を含む流体を流して前記加熱殺菌システム内を洗浄する流体供給部と、
前記加熱セクションの前記加熱配管を外側から媒体を用いて加熱する加熱部と、
前記加熱セクションの流体入口および流体出口における前記流体の流体温度と、前記加熱配管の媒体入口および媒体出口における媒体の媒体温度とを測定する温度計と、
制御部を備え、
前記制御部は、前記加熱配管の流体入口および流体出口の流体温度と、前記加熱セクションの媒体入口および媒体出口の媒体温度とに基づいて、前記加熱配管の総括伝熱係数を求めてモニタリングするモニタリング部を有する加熱殺菌システムの洗浄装置。 - 前記制御部は前記総括伝熱係数が所望値を超えたときに、前記加熱殺菌システム内の洗浄を終了する、請求項5記載の加熱殺菌システムの洗浄装置。
- 前記制御部は前記総括伝熱係数に基づいて、前記加熱殺菌システムの洗浄条件を定める洗浄条件決定部を有する、請求項5または6記載の加熱殺菌システムの洗浄装置。
- 前記加熱セクションは、複数配置され、前記制御部は最下流の加熱セクションの加熱配管における総括伝熱係数をモニタリングする、請求項5乃至7のいずれか記載の加熱殺菌システムの洗浄装置。
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JP2018205728A JP6729661B2 (ja) | 2018-10-31 | 2018-10-31 | 加熱殺菌システムの洗浄方法および洗浄装置 |
EP19879397.8A EP3875380A4 (en) | 2018-10-31 | 2019-10-28 | CLEANING METHOD AND DEVICE FOR A HEATER STERILIZATION SYSTEM |
CN201980068086.2A CN112867672B (zh) | 2018-10-31 | 2019-10-28 | 加热杀菌系统的清洗方法以及清洗装置 |
KR1020217007302A KR102666686B1 (ko) | 2018-10-31 | 2019-10-28 | 가열 살균 시스템의 세정 방법 및 세정 장치 |
PCT/JP2019/042167 WO2020090733A1 (ja) | 2018-10-31 | 2019-10-28 | 加熱殺菌システムの洗浄方法および洗浄装置 |
US17/282,856 US11873203B2 (en) | 2018-10-31 | 2019-10-28 | Cleaning method of heat sterilization system and cleaning apparatus thereof |
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Cited By (2)
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WO2022065035A1 (ja) | 2020-09-23 | 2022-03-31 | 大日本印刷株式会社 | 無菌充填機の洗浄殺菌方法及び無菌充填機 |
WO2022138611A1 (ja) * | 2020-12-25 | 2022-06-30 | 大日本印刷株式会社 | 飲料充填システム及びcip処理方法 |
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JP6729661B2 (ja) * | 2018-10-31 | 2020-07-22 | 大日本印刷株式会社 | 加熱殺菌システムの洗浄方法および洗浄装置 |
JP7070816B2 (ja) * | 2020-05-15 | 2022-05-18 | 大日本印刷株式会社 | 無菌充填機の洗浄・殺菌方法及び無菌充填機 |
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- 2019-10-28 CN CN201980068086.2A patent/CN112867672B/zh active Active
- 2019-10-28 EP EP19879397.8A patent/EP3875380A4/en active Pending
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WO2022065035A1 (ja) | 2020-09-23 | 2022-03-31 | 大日本印刷株式会社 | 無菌充填機の洗浄殺菌方法及び無菌充填機 |
JP2022052073A (ja) * | 2020-09-23 | 2022-04-04 | 大日本印刷株式会社 | 無菌充填機の洗浄・殺菌方法及び無菌充填機 |
JP7070628B2 (ja) | 2020-09-23 | 2022-05-18 | 大日本印刷株式会社 | 無菌充填機の洗浄・殺菌方法及び無菌充填機 |
WO2022138611A1 (ja) * | 2020-12-25 | 2022-06-30 | 大日本印刷株式会社 | 飲料充填システム及びcip処理方法 |
JP2022102429A (ja) * | 2020-12-25 | 2022-07-07 | 大日本印刷株式会社 | 飲料充填システム及びcip処理方法 |
JP7302588B2 (ja) | 2020-12-25 | 2023-07-04 | 大日本印刷株式会社 | 飲料充填システム及びcip処理方法 |
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US11873203B2 (en) | 2024-01-16 |
EP3875380A4 (en) | 2022-07-27 |
JP6729661B2 (ja) | 2020-07-22 |
KR102666686B1 (ko) | 2024-05-16 |
KR20210087014A (ko) | 2021-07-09 |
EP3875380A1 (en) | 2021-09-08 |
WO2020090733A1 (ja) | 2020-05-07 |
US20210347621A1 (en) | 2021-11-11 |
CN112867672B (zh) | 2023-03-21 |
CN112867672A (zh) | 2021-05-28 |
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