JP2018151644A - 感光性樹脂組成物、感光性フィルム及びレジストパターンの形成方法 - Google Patents
感光性樹脂組成物、感光性フィルム及びレジストパターンの形成方法 Download PDFInfo
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- JP2018151644A JP2018151644A JP2018082468A JP2018082468A JP2018151644A JP 2018151644 A JP2018151644 A JP 2018151644A JP 2018082468 A JP2018082468 A JP 2018082468A JP 2018082468 A JP2018082468 A JP 2018082468A JP 2018151644 A JP2018151644 A JP 2018151644A
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- photosensitive resin
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- 238000000034 method Methods 0.000 title claims description 25
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- 238000000576 coating method Methods 0.000 claims abstract description 22
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000011248 coating agent Substances 0.000 claims abstract description 18
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 14
- 239000004593 Epoxy Substances 0.000 claims abstract description 13
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- 125000002723 alicyclic group Chemical group 0.000 claims abstract description 8
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 8
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- 238000009413 insulation Methods 0.000 claims abstract description 3
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- 238000010438 heat treatment Methods 0.000 claims description 16
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- 239000000758 substrate Substances 0.000 claims description 10
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- 239000003795 chemical substances by application Substances 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
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- 239000003513 alkali Substances 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 125000001118 alkylidene group Chemical group 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
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- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical compound N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 3
- 125000001188 haloalkyl group Chemical group 0.000 description 3
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 3
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- LIPRQQHINVWJCH-UHFFFAOYSA-N 1-ethoxypropan-2-yl acetate Chemical compound CCOCC(C)OC(C)=O LIPRQQHINVWJCH-UHFFFAOYSA-N 0.000 description 2
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 2
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- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
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Classifications
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Abstract
【解決手段】(A)成分:フェノール性水酸基を有する樹脂、(B)成分:2つ以上のオキシラン環を有する、脂肪族又は脂環式エポキシ化合物、(C)成分:光感応性酸発生剤、及び(D)成分:溶剤を含有する感光性樹脂組成物であって、(A)成分100質量部に対して、上記(B)成分20〜70質量部を含有する感光性樹脂組成物。
【選択図】なし
Description
本実施形態の感光性樹脂組成物は、(A)フェノール性水酸基を有する樹脂、(B)2つ以上のオキシラン環を有する、脂肪族又は脂環式エポキシ化合物、(C)光感応性酸発生剤、及び(D)溶剤を含有する。また、本実施形態の感光性樹脂組成物は、必要に応じて、(E)成分:架橋剤、(F)成分:増感剤等を含有してもよい。
(A)成分であるフェノール性水酸基を有する樹脂としては、特に限定されないが、アルカリ水溶液に可溶な樹脂であることが好ましく、ノボラック樹脂が特に好ましい。このようなノボラック樹脂はフェノール類とアルデヒド類とを触媒の存在下で、縮合させることにより得られる。
(B)成分である2つ以上のオキシラン環を有する、脂肪族又は脂環式エポキシ化合物は、重量平均分子量が1000以下のエポキシ化合物であることが好ましい。また、(B)成分は、2つ以上のグリシジルエーテル基を有する化合物であることが好ましく、3つ以上のグリシジルエーテル基を有する化合物であることがより好ましい。なお、本明細書において、「脂肪族又は脂環式エポキシ化合物」とは、主骨格が脂肪族骨格及び/又は脂環式骨格であり、芳香環又は複素環を含まないものをいう。
(C)成分である光感応性酸発生剤は、活性光線等の照射によって酸を発生する化合物であり、発生した酸により(B)成分同士が架橋するだけではなく、(B)成分が(A)成分のフェノール性水酸基とも反応し、現像液に対する組成物の溶解性が大幅に低下する。
オニウム塩化合物としては、例えば、ヨードニウム塩、スルホニウム塩、ホスホニウム塩、ジアゾニウム塩及びピリジニウム塩が挙げられる。好ましいオニウム塩化合物の具体例としては、ジフェニルヨードニウムトリフルオロメタンスルホネート、ジフェニルヨードニウムp−トルエンスルホネート、ジフェニルヨードニウムヘキサフルオロアンチモネート、ジフェニルヨードニウムヘキサフルオロホスフェート、ジフェニルヨードニウムテトラフルオロボレート等のジアリールヨードニウム塩;トリフェニルスルホニウムトリフルオロメタンスルホネート、トリフェニルスルホニウムp−トルエンスルホネート、トリフェニルスルホニウムヘキサフルオロアンチモネート等のトリアリールスルホニウム塩;4−t−ブチルフェニル−ジフェニルスルホニウムトリフルオロメタンスルホネート;4−t−ブチルフェニル−ジフェニルスルホニウムp−トルエンスルホネート;4,7−ジ−n−ブトキシナフチルテトラヒドロチオフェニウムトリフルオロメタンスルホネートなどが挙げられる。
ハロゲン含有化合物としては、例えば、ハロアルキル基含有炭化水素化合物及びハロアルキル基含有複素環式化合物が挙げられる。好ましいハロゲン含有化合物の具体例としては、1,10−ジブロモ−n−デカン、1,1−ビス(4−クロロフェニル)−2,2,2−トリクロロエタン;フェニル−ビス(トリクロロメチル)−s−トリアジン、4−メトキシフェニル−ビス(トリクロロメチル)−s−トリアジン、スチリル−ビス(トリクロロメチル)−s−トリアジン、ナフチル−ビス(トリクロロメチル)−s−トリアジン等のs−トリアジン誘導体が挙げられる。
ジアゾケトン化合物としては、例えば、1,3−ジケト−2−ジアゾ化合物、ジアゾベンゾキノン化合物、ジアゾナフトキノン化合物等を挙げることができる。具体例としては、フェノール類の1,2−ナフトキノンジアジド−4−スルホン酸エステル化合物が挙げられる。
スルホン化合物としては、例えば、β−ケトスルホン化合物、β−スルホニルスルホン化合物及びこれらの化合物のα−ジアゾ化合物を挙げることができる。具体例としては、4−トリルフェナシルスルホン、メシチルフェナシルスルホン、ビス(フェナシルスルホニル)メタン等が挙げられる。
スルホン酸化合物としては、例えば、アルキルスルホン酸エステル類、ハロアルキルスルホン酸エステル類、アリールスルホン酸エステル類、イミノスルホネート類等が挙げられる。好ましい具体例としては、ベンゾインp−トルエンスルホネート、ピロガロールトリストリフルオロメタンスルホネート、o−ニトロベンジルトリフルオロメタンスルホネート、o−ニトロベンジルp−トルエンスルホネート等が挙げられる。
スルホンイミド化合物の具体例としては、N−(トリフルオロメチルスルホニルオキシ)スクシンイミド、N−(トリフルオロメチルスルホニルオキシ)フタルイミド、N−(トリフルオロメチルスルホニルオキシ)ジフェニルマレイミド、N−(トリフルオロメチルスルホニルオキシ)ビシクロ[2.2.1]ヘプト−5−エン−2,3−ジカルボキシイミド、N−(トリフルオロメチルスルホニルオキシ)ナフタルイミド、N−(p−トルエンスルホニルオキシ)−1,8−ナフタルイミド、N−(10−カンファースルホニルオキシ)−1,8−ナフタルイミド等が挙げられる。
ジアゾメタン化合物の具体例としては、ビス(トリフルオロメチルスルホニル)ジアゾメタン、ビス(シクロヘキシルスルホニル)ジアゾメタン及びビス(フェニルスルホニル)ジアゾメタンが挙げられる。
(D)成分である溶剤は、感光性樹脂組成物の取り扱い性を向上させたり、粘度及び保存安定性を調節したりするために添加される。(D)成分は、有機溶剤であることが好ましい。該有機溶剤の種類は、上記性能を発揮できるものであれば特に制限はないが、例えば、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート等のエチレングリコールモノアルキルエーテルアセテート類;プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル等のプロピレングリコールモノアルキルエーテル類;プロピレングリコールジメチルエーテル、プロピレングリコールジエチルエーテル、プロピレングリコールジプロピルエーテル、プロピレングリコールジブチルエーテル等のプロピレングリコールジアルキルエーテル類;プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート等のプロピレングリコールモノアルキルエーテルアセテート類;エチルセロソルブ、ブチルセロソルブ等のセロソルブ類、ブチルカルビトール等のカルビトール類;乳酸メチル、乳酸エチル、乳酸n−プロピル、乳酸イソプロピル等の乳酸エステル類;酢酸エチル、酢酸n−プロピル、酢酸イソプロピル、酢酸n−ブチル、酢酸イソブチル、酢酸n−アミル、酢酸イソアミル、プロピオン酸イソプロピル、プロピオン酸n−ブチル、プロピオン酸イソブチル等の脂肪族カルボン酸エステル類;3−メトキシプロピオン酸メチル、3−メトキシプロピオン酸エチル、3−エトキシプロピオン酸メチル、3−エトキシプロピオン酸エチル、ピルビン酸メチル、ピルビン酸エチル等の他のエステル類;トルエン、キシレン等の芳香族炭化水素類;2−ブタノン、2−ヘプタノン、3−ヘプタノン、4−ヘプタノン、シクロヘキサノン等のケトン類;N,N−ジメチルホルムアミド、N−メチルアセトアミド、N,N−ジメチルアセトアミド、N−メチルピロリドン等のアミド類;γ−ブチロラクトン等のラクトン類などが挙げられる。上記有機溶剤は、1種単独又は2種以上を混合して使用することができる。
本実施形態の感光性樹脂組成物は、必要に応じて、(E)成分である架橋剤を更に含有していてもよい。(E)成分を含有することにより、樹脂パターン形成後の感光層を加熱して硬化する際に、(E)成分が(A)成分と反応して橋架け構造が形成し、樹脂パターンの脆弱化及び樹脂パターンの変形を防ぐことができる。
[一般式(1)中、Zは単結合又は2価の有機基を示し、R1及びR2はそれぞれ独立に水素原子又は1価の有機基を示し、R3及びR4はそれぞれ独立に1価の有機基を示し、a及びbはそれぞれ独立に1〜3の整数を示し、c及びdはそれぞれ独立に0〜3の整数を示す。]
[一般式(2)中、Xは、単結合、アルキレン基(例えば、炭素原子数が1〜10のアルキレン基)、アルキリデン基(例えば、炭素原子数が2〜10のアルキリデン基)、それらの水素原子の一部又は全部をハロゲン原子で置換した基、スルホニル基、カルボニル基、エーテル結合、スルフィド結合又はアミド結合を示す。R5は、水素原子、ヒドロキシル基、アルキル基又はハロアルキル基を示し、eは1〜10の整数を示す。複数のR5は互いに同一でも異なっていてもよい。]
本実施形態の感光性樹脂組成物は、必要に応じて、(F)成分として増感剤を更に含有していてもよい。(F)成分を含有することにより、感光性樹脂組成物の感度を向上させることができる。増感剤としては、例えば、9,10−ジブトキシアントラセン等が挙げられる。また、(F)成分は1種単独又は2種以上を混合して使用することができる。
次に、本実施形態の感光性フィルムについて説明する。
次に、本実施形態のレジストパターンの形成方法を説明する。
本実施形態の感光性樹脂組成物から形成される硬化物は、例えば、多層プリント配線板におけるソルダーレジスト及び/又は層間絶縁膜として好適に用いることができる。図1は、本実施形態の感光性樹脂組成物の硬化物をソルダーレジスト及び/又は層間絶縁膜として含む多層プリント配線板の製造方法を示す図である。図1(f)に示す多層プリント配線板100Aは表面及び内部に配線パターンを有する。多層プリント配線板100Aは、銅張積層体、層間絶縁膜及び金属箔等を積層するとともにエッチング法又はセミアディティブ法によって配線パターンを適宜形成することによって得られる。以下、多層プリント配線板100Aの製造方法を図1に基づいて簡単に説明する。
ノボラック樹脂(A−1)100質量部、エポキシ化合物(B−1〜B−7、B’−8〜B’−13)43質量部及び溶剤(D−1)100質量部を混合し、樹脂組成物を得た。
この樹脂組成物を6インチのシリコンウエハーにスピンコートし、ホットプレート上にて65℃で2分間、次いで95℃で8分間加熱し、厚さが25μmの均一な塗膜を作製した。作製した塗膜をシャーレ中、23℃で2.38質量%テトラメチルアンモニウムヒドロキシド水溶液に浸漬させて、完溶時間を測定した。溶解速度(nm/秒)は、成膜後の膜厚/完溶時間から算出した。また、溶解性を以下の基準にしたがって評価した。評価結果を表1に示す。
<溶解性の評価基準>
○:均一に溶解
△:白濁して溶解
×:不溶
A−1:ノボラック樹脂(旭有機材工業(株)製、商品名:MXP5560BF、重量平均分子量=7800)
B−1:ジシクロペンタジエンジオキシド(アルドリッチ社製、商品名)
B−2:1,4−シクロヘキサンジメタノールジグリシジルエーテル(アルドリッチ社製、商品名)
B−3:プロピレングリコールジグリシジルエーテル(共栄社化学(株)製、商品名:エポライト70P)
B−4:ネオペンチルグリコールジグリシジルエーテル(共栄社化学(株)製、商品名:エポライト1500NP)
B−5:トリメチロールエタントリグリシジルエーテル(アルドリッチ社製、商品名)
B−6:トリメチロールプロパントリグリシジルエーテル(新日鉄住金化学(株)製、商品名:ZX−1542、下記式(3)参照)
B−7:シクロヘキセンオキシド型エポキシ樹脂((株)ダイセル製、商品名:CEL2021P、下記式(4)参照)
B’−8:エチルグリシジルエーテル(東京化成工業(株)製、商品名)
B’−9:フェニルグリシジルエーテル(和光純薬工業(株)製、商品名)
B’−10:レゾルシノールジグリシジルエーテル(アルドリッチ社製、商品名)
B’−11:トリス(4−ヒドロキシフェニル)メタントリグリシジルエーテル(アルドリッチ社製、商品名)
B’−12:ビフェニルアラルキル型エポキシ樹脂(日本化薬(株)製、商品名:NC−3000H、下記式(5)参照)
B’−13:イソシアヌル型エポキシ樹脂(四国化成工業(株)製、商品名:MA−DGIC、下記式(6)参照)
D−1:プロピレングリコールモノエチルエーテルアセテート(和光純薬工業(株)製、商品名)
ノボラック樹脂(A−1〜A−3)100質量部に対し、エポキシ化合物(B−1〜B−7、B’−8〜B’−10)、光感応性酸発生剤(C−1)、溶剤(D−1)及び増感剤(F−1)を表2に示した所定量にて配合し、感光性樹脂組成物を得た。
次に、実施例4の感光性樹脂組成物をポリエチレンテレフタレートフィルム(帝人デュポンフィルム(株)製、商品名:ピューレックスA53)上に均一に塗布し、90℃の熱風対流式乾燥機で10分間乾燥して、乾燥後の厚さが40μmである感光層を形成した。次いで高圧水銀灯を有する露光機((株)オーク製作所製、商品名:EXM−1201)を用いて、照射エネルギー量が400mJ/cm2となるように感光層を露光した。露光された感光層をホットプレート上にて65℃で2分間、次いで95℃で8分間加熱し、熱風対流式乾燥機にて180℃で60分間加熱処理をした後、ポリエチレンテレフタレートフィルムから剥離して硬化膜を得た。熱機械的分析装置(セイコーインスツルメンツ(株)製、商品名:TMA/SS6000)を用いて、昇温速度5℃/分で温度を上昇させたときの該硬化膜の熱膨張率を測定し、その曲線から得られる変曲点をガラス転移温度Tgとして求めた。なお、熱膨張率の測定条件を以下に示す。
サンプル幅:2mm
サンプル長さ:20mm
チャック間距離:10mm
荷重:5gf(0.05N)
引っぱり速度:5mm/min
測定温度範囲:18〜420℃
その結果、実施例1〜10のガラス転移温度は90℃以上であり、耐熱性に優れていることが分かった。その他の評価結果を表2に示す。
*1:樹脂パターンが形成できない、又は硬化膜が脆く、測定不可
A−2:クレゾールノボラック樹脂(旭有機材工業(株)製、商品名:EP4050G)
A−3:クレゾールノボラック樹脂(旭有機材工業(株)製、商品名:EP4020G)
C−1:トリアリールスルホニウム塩(サンアプロ(株)製、商品名:CPI−101A)
F−1:9,10−ジブトキシアントラセン(川崎化成工業(株)製、商品名:DBA)
Claims (8)
- (A)成分:フェノール性水酸基を有する樹脂、
(B)成分:2つ以上のオキシラン環を有する、脂肪族又は脂環式エポキシ化合物、
(C)成分:光感応性酸発生剤、及び
(D)成分:溶剤
を含有する感光性樹脂組成物であって、
前記(A)成分100質量部に対して、前記(B)成分20〜70質量部を含有する、感光性樹脂組成物。 - 前記(B)成分が、2つ以上のグリシジルエーテル基を有する、請求項1に記載の感光性樹脂組成物。
- 前記(B)成分が、3つ以上のグリシジルエーテル基を有する、請求項1に記載の感光性樹脂組成物。
- 支持体と、該支持体上に設けられる請求項1〜3のいずれか一項に記載の感光性樹脂組成物から形成される感光層と、を備える、感光性フィルム。
- 請求項1〜3のいずれか一項に記載の感光性樹脂組成物の硬化物。
- ソルダーレジスト又は層間絶縁膜として用いられる、請求項5に記載の硬化物。
- 請求項1〜3のいずれか一項に記載の感光性樹脂組成物を基材上に塗布し、塗布された感光性樹脂組成物を乾燥して感光層を形成する工程と、
前記感光層を所定のパターンに露光し、露光後加熱処理を行う工程と、
加熱処理後の感光層を現像し、得られた樹脂パターンを加熱処理する工程と、
を含む、レジストパターンの形成方法。 - 基板上に、請求項4に記載の感光性フィルムの感光層を形成する工程と、
前記感光層を所定のパターンに露光し、露光後加熱処理を行う工程と、
加熱処理後の感光層を現像し、得られた樹脂パターンを加熱処理する工程と、
を含む、レジストパターンの形成方法。
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EP2940527A1 (en) | 2015-11-04 |
JP6720999B2 (ja) | 2020-07-08 |
JP2020095279A (ja) | 2020-06-18 |
JPWO2014103516A1 (ja) | 2017-01-12 |
WO2014103516A1 (ja) | 2014-07-03 |
CN104823110B (zh) | 2021-06-04 |
EP2940527B1 (en) | 2019-10-23 |
KR102306021B1 (ko) | 2021-09-27 |
US10324375B2 (en) | 2019-06-18 |
KR20200108510A (ko) | 2020-09-18 |
JP6380108B2 (ja) | 2018-08-29 |
CN104823110A (zh) | 2015-08-05 |
TWI647531B (zh) | 2019-01-11 |
KR20150102937A (ko) | 2015-09-09 |
EP2940527A4 (en) | 2016-08-17 |
US20150323867A1 (en) | 2015-11-12 |
TW201426171A (zh) | 2014-07-01 |
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