WO2014103516A1 - 感光性樹脂組成物、感光性フィルム及びレジストパターンの形成方法 - Google Patents
感光性樹脂組成物、感光性フィルム及びレジストパターンの形成方法 Download PDFInfo
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- WO2014103516A1 WO2014103516A1 PCT/JP2013/079927 JP2013079927W WO2014103516A1 WO 2014103516 A1 WO2014103516 A1 WO 2014103516A1 JP 2013079927 W JP2013079927 W JP 2013079927W WO 2014103516 A1 WO2014103516 A1 WO 2014103516A1
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- 125000002827 triflate group Chemical group FC(S(=O)(=O)O*)(F)F 0.000 description 1
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- 125000001889 triflyl group Chemical group FC(F)(F)S(*)(=O)=O 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Images
Classifications
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0385—Macromolecular compounds which are rendered insoluble or differentially wettable using epoxidised novolak resin
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0382—Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
- C08G59/621—Phenols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/68—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
- G03F7/322—Aqueous alkaline compositions
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/38—Treatment before imagewise removal, e.g. prebaking
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02109—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
- H01L21/02112—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
- H01L21/02118—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer carbon based polymeric organic or inorganic material, e.g. polyimides, poly cyclobutene or PVC
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/285—Permanent coating compositions
- H05K3/287—Photosensitive compositions
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
- H05K3/4661—Adding a circuit layer by direct wet plating, e.g. electroless plating; insulating materials adapted therefor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
Definitions
- the present invention relates to a photosensitive resin composition, a photosensitive film, and a method for forming a resist pattern.
- Photosensitive resin compositions are currently widely used in various semiconductor and microfabrication applications.
- an exposed part or an unexposed part is selectively removed by processing with a suitable developing solution, and a resist pattern is formed.
- photoprocessing is achieved by inducing a change in solubility of the photosensitive resin composition.
- the photosensitive resin composition can be either a positive type or a negative type, and exposure using actinic rays is performed in order to increase or decrease the solubility in the developer depending on the application.
- Patent Documents 1 and 3 disclose a photosensitive resin composition containing a novolak resin, an epoxy resin, and a photoacid generator
- Patent Document 4 discloses an alkali-soluble epoxy compound having a carboxyl group and photocationic polymerization.
- a photosensitive resin composition containing an initiator is disclosed.
- Patent Document 2 describes a photosensitive resin composition relating to a semiconductor surface protective film or interlayer insulating film.
- the photosensitive resin composition is required to be excellent in photosensitivity, heat resistance, electrical characteristics, mechanical characteristics, and the like.
- the photosensitive resin composition described in the above prior art document is excellent in insulation reliability and the like, but it is difficult to increase the resolution when the film is thickened.
- the photosensitive resin composition described in Patent Document 1 when the thickness of the coating film is 50 ⁇ m, only a resolution with a space width of about 40 ⁇ m can be obtained.
- the photosensitive resin composition of patent document 2 when the thickness of the coating film is 10 ⁇ m, good resolution with a space width of about 5 ⁇ m is obtained. Good resolution cannot be obtained.
- the object of the present invention is to solve the problems associated with the prior art as described above, and to form a coating film having a thickness exceeding 20 ⁇ m, a photosensitive resin composition having excellent resolution and heat resistance. To provide things. Furthermore, an object of the present invention is to provide a cured product (insulating film) obtained by curing such a photosensitive resin composition.
- the photosensitive resin composition of the present invention comprises (A) component: resin having a phenolic hydroxyl group, (B) component: an aliphatic or alicyclic epoxy compound having two or more oxirane rings, (C) Component: a photosensitive acid generator, and (D) component: a photosensitive resin composition containing a solvent, wherein the component (B) is 20 to 70 parts by mass with respect to 100 parts by mass of the component (A). It is characterized by containing.
- the component (B) preferably has two or more glycidyl ether groups, and more preferably has three or more glycidyl ether groups.
- the present invention also provides a photosensitive film comprising a support and a photosensitive layer formed from the photosensitive resin composition provided on the support.
- the present invention provides a cured product of the photosensitive resin composition.
- the cured product can be suitably used as a solder resist or an interlayer insulating film.
- the present invention includes a step of applying the photosensitive resin composition on a substrate, drying the applied photosensitive resin composition to form a photosensitive layer, exposing the photosensitive layer to a predetermined pattern, and exposing A resist comprising: a step of performing a post-heat treatment (hereinafter, this heat treatment is also referred to as “post-exposure bake”), and a step of developing the heat-treated photosensitive layer and heat-treating the obtained resin pattern.
- post-exposure bake a post-heat treatment
- the present invention includes a step of forming a photosensitive layer of the photosensitive film on a substrate, a step of exposing the photosensitive layer to a predetermined pattern, performing a post-exposure heat treatment, and a photosensitive layer after the heat treatment. And a step of heat-treating the obtained resin pattern.
- a method for forming a resist pattern is provided.
- a photosensitive pattern capable of forming resist patterns with high aspect ratios (defined as “formed image height / formed image width”).
- a functional resin composition is required. According to the photosensitive resin composition of the present invention, even when a coating film having a thickness exceeding 20 ⁇ m is formed, a resist pattern having excellent resolution and heat resistance and a high aspect ratio can be formed. Is possible.
- the photosensitive resin composition of the present embodiment includes (A) a resin having a phenolic hydroxyl group, (B) an aliphatic or alicyclic epoxy compound having two or more oxirane rings, and (C) photosensitive acid generation. An agent, and (D) a solvent. Moreover, the photosensitive resin composition of this embodiment may contain (E) component: crosslinking agent, (F) component: sensitizer, etc. as needed.
- the present inventors consider the reason why a high aspect ratio resin pattern can be formed by the photosensitive resin composition of the present embodiment as follows. First, in the unexposed area, the solubility of (A) a resin having a phenolic hydroxyl group in a developer is greatly improved by the addition of the component (B). Next, in the exposed portion, (C) two or more oxirane rings in component (B) react with each other by the acid generated from the light-sensitive acid generator, and the phenolic hydroxyl group in component (A) is cross-linked. Both react and the solubility of the composition in the developer is greatly reduced.
- the present inventors infer that the reaction with the component (A) further proceeds and a resin pattern having sufficient heat resistance is obtained.
- ⁇ (A) component Although it does not specifically limit as resin which has the phenolic hydroxyl group which is (A) component, It is preferable that it is resin soluble in alkaline aqueous solution, and a novolak resin is especially preferable. Such a novolak resin can be obtained by condensing phenols and aldehydes in the presence of a catalyst.
- phenols examples include phenol, o-cresol, m-cresol, p-cresol, o-ethylphenol, m-ethylphenol, p-ethylphenol, o-butylphenol, m-butylphenol, p-butylphenol, 2 , 3-xylenol, 2,4-xylenol, 2,5-xylenol, 2,6-xylenol, 3,4-xylenol, 3,5-xylenol, 2,3,5-trimethylphenol, 3,4,5- Examples include trimethylphenol, catechol, resorcinol, pyrogallol, ⁇ -naphthol, ⁇ -naphthol and the like.
- aldehydes examples include formaldehyde, paraformaldehyde, acetaldehyde, benzaldehyde, and the like.
- novolak resins include phenol / formaldehyde condensed novolak resins, cresol / formaldehyde condensed novolak resins, phenol-naphthol / formaldehyde condensed novolak resins, and the like.
- component (A) other than the novolak resin examples include polyhydroxystyrene and its copolymer, phenol-xylylene glycol condensation resin, cresol-xylylene glycol condensation resin, phenol-dicyclopentadiene condensation resin, and the like. It is done.
- a component can be used individually by 1 type or in mixture of 2 or more types.
- the component (A) preferably has a weight average molecular weight of 100,000 or less, more preferably 1,000 to 80,000, from the viewpoints of resolution, developability, thermal shock resistance, heat resistance and the like of the cured film obtained. More preferably, it is 2000 to 50000, particularly preferably 2000 to 20000, and most preferably 5000 to 15000.
- the content of the component (A) is preferably 30 to 90 parts by mass with respect to 100 parts by mass of the total amount of the photosensitive resin composition excluding the component (D). 40 to 80 parts by mass is more preferable.
- the proportion of the component (A) is in the above range, a film formed using the resulting photosensitive resin composition is more excellent in developability with an alkaline aqueous solution.
- the aliphatic or alicyclic epoxy compound having two or more oxirane rings as the component (B) is preferably an epoxy compound having a weight average molecular weight of 1000 or less.
- the component (B) is preferably a compound having two or more glycidyl ether groups, and more preferably a compound having three or more glycidyl ether groups.
- the “aliphatic or alicyclic epoxy compound” refers to a compound in which the main skeleton is an aliphatic skeleton and / or an alicyclic skeleton, and does not include an aromatic ring or a heterocyclic ring.
- component (B) examples include ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, Glycerin diglycidyl ether, pentaerythritol tetraglycidyl ether, trimethylolethane triglycidyl ether, trimethylolpropane triglycidyl ether, glycerol propoxylate triglycidyl ether, dicyclopentadiene dioxide, 1,2,5,6-diepoxycyclooctane 1,4-cyclohexanedimethanol diglycidyl ether, diglycidyl 1,2-cyclo Cyclohexanedicarboxylic carboxylate, 3,4-epoxycyclohex
- trimethylolethane triglycidyl ether or trimethylolpropane triglycidyl ether is preferable in terms of excellent sensitivity and resolution.
- Component (B) includes, for example, Epolite 40E, Epolite 100E, Epolite 70P, Epolite 200P, Epolite 1500NP, Epolite 1600, Epolite 80MF, Epolite 100MF (above, Kyoeisha Chemical Co., Ltd., trade name), alkyl type epoxy resin ZX -1542 (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., trade name), Denacol EX-212L, Denacol EX-214L, Denacol EX-216L, Denacol EX-321L and Denacol EX-850L (above, manufactured by Nagase ChemteX Corporation, (Commercial name) is commercially available.
- a component can be used individually by 1 type or in mixture of 2 or more types.
- the content of the component (B) is 20 to 70 parts by weight, preferably 25 to 65 parts by weight with respect to 100 parts by weight of the component (A). More preferred is 35 to 55 parts by mass.
- the content of the component (B) is 20 parts by mass or more, the crosslinking in the exposed part is sufficient, so that the resolution is more easily improved.
- the photosensitive resin composition is placed on a desired support. The film can be easily formed, and the resolution tends not to decrease.
- the photosensitive acid generator as component (C) is a compound that generates an acid upon irradiation with actinic rays and the like, and (B) component is not only crosslinked by the generated acid, but (B) component is ( It reacts with the phenolic hydroxyl group of component A), and the solubility of the composition in the developer is greatly reduced.
- the component (C) is not particularly limited as long as it is a compound that generates an acid upon irradiation with actinic rays.
- an onium salt compound, a halogen-containing compound, a diazoketone compound, a sulfone compound, a sulfonic acid compound, a sulfonimide compound, a diazomethane compound, etc. Is mentioned.
- an onium salt compound from the viewpoint of solubility in the component (F): solvent Specific examples are shown below.
- Onium salt compounds examples include iodonium salts, sulfonium salts, phosphonium salts, diazonium salts, and pyridinium salts. Specific examples of preferable onium salt compounds include diphenyliodonium trifluoromethanesulfonate, diphenyliodonium p-toluenesulfonate, diphenyliodonium hexafluoroantimonate, diphenyliodonium hexafluorophosphate, diaryliodonium salts such as diphenyliodonium tetrafluoroborate; triphenylsulfonium Triarylsulfonium salts such as trifluoromethanesulfonate, triphenylsulfonium p-toluenesulfonate, triphenylsulfonium hexafluoroantimonate; 4-t-butylphenyl-
- Halogen-containing compounds examples include haloalkyl group-containing hydrocarbon compounds and haloalkyl group-containing heterocyclic compounds. Specific examples of preferred halogen-containing compounds include 1,10-dibromo-n-decane, 1,1-bis (4-chlorophenyl) -2,2,2-trichloroethane; phenyl-bis (trichloromethyl) -s-triazine S-triazine derivatives such as 4-methoxyphenyl-bis (trichloromethyl) -s-triazine, styryl-bis (trichloromethyl) -s-triazine, naphthyl-bis (trichloromethyl) -s-triazine, and the like.
- Diazo ketone compounds examples include a 1,3-diketo-2-diazo compound, a diazobenzoquinone compound, a diazonaphthoquinone compound, and the like. Specific examples include 1,2-naphthoquinonediazide-4-sulfonic acid ester compounds of phenols.
- Sulfone compounds examples include ⁇ -ketosulfone compounds, ⁇ -sulfonylsulfone compounds, and ⁇ -diazo compounds of these compounds. Specific examples include 4-tolylphenacylsulfone, mesitylphenacylsulfone, bis (phenacylsulfonyl) methane, and the like.
- Sulfonic acid compounds examples include alkyl sulfonic acid esters, haloalkyl sulfonic acid esters, aryl sulfonic acid esters, and imino sulfonates.
- Preferred examples include benzoin p-toluene sulfonate, pyrogallol tris-trifluoromethane sulfonate, o-nitrobenzyl trifluoromethane sulfonate, o-nitrobenzyl p-toluene sulfonate, and the like.
- Sulfonimide compounds Specific examples of the sulfonimide compound include N- (trifluoromethylsulfonyloxy) succinimide, N- (trifluoromethylsulfonyloxy) phthalimide, N- (trifluoromethylsulfonyloxy) diphenylmaleimide, N- (trifluoromethylsulfonyl).
- Diazomethane compounds Specific examples of the diazomethane compound include bis (trifluoromethylsulfonyl) diazomethane, bis (cyclohexylsulfonyl) diazomethane, and bis (phenylsulfonyl) diazomethane.
- the component (C) is a compound having a trifluoromethanesulfonate group, a hexafluoroantimonate group, a hexafluorophosphate group, or a tetrafluoroborate group in terms of excellent sensitivity and resolution. preferable.
- (C) component can be used individually by 1 type or in mixture of 2 or more types.
- the content of the component (C) is 100 parts by mass of the component (A) from the viewpoint of ensuring the sensitivity, resolution, pattern shape, etc. of the photosensitive resin composition of the present embodiment.
- the content is preferably 0.1 to 15 parts by mass, and more preferably 0.3 to 10 parts by mass.
- the solvent which is (D) component is added in order to improve the handleability of the photosensitive resin composition, or to adjust the viscosity and storage stability.
- the component (D) is preferably an organic solvent.
- the type of the organic solvent is not particularly limited as long as it can exhibit the above performance.
- ethylene glycol monoalkyl ether acetates such as ethylene glycol monomethyl ether acetate and ethylene glycol monoethyl ether acetate; propylene glycol monomethyl ether , Propylene glycol monoalkyl ethers such as propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether; propylene glycol dialkyl ethers such as propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol dipropyl ether, propylene glycol dibutyl ether Ethers; propylene glycol monomethyl ester Propylene glycol monoalkyl ether acetates such as teracetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, propylene glycol monobutyl ether acetate; cellosolves such as
- the content of the component (D) is preferably 30 to 200 parts by mass with respect to 100 parts by mass of the total amount of the photosensitive resin composition excluding the component (D). 60 to 120 parts by mass is more preferable.
- the photosensitive resin composition of this embodiment may further contain a crosslinking agent as the component (E) as necessary.
- a crosslinking agent as the component (E) as necessary.
- component (E) specifically, a compound having a phenolic hydroxyl group (however, the component (A) is not included) and a compound having a hydroxymethylamino group can be preferably used.
- a component can be used individually by 1 type or in mixture of 2 or more types.
- the “compound having a phenolic hydroxyl group” used as the component (E) preferably further has a methylol group or an alkoxyalkyl group.
- the compound having a phenolic hydroxyl group as the component (E) can increase the dissolution rate of the unexposed area when developing with an alkaline aqueous solution and improve the sensitivity.
- the weight average molecular weight of the compound having a phenolic hydroxyl group is preferably 2000 or less. In consideration of the balance with solubility in aqueous alkali solution, photosensitivity and mechanical properties, the number average molecular weight is preferably 94 to 2000, more preferably 108 to 2000, and still more preferably 108 to 1500.
- the compound represented by the following general formula (1) is effective for promoting the dissolution of unexposed portions and heating. It is preferable because it is excellent in balance with the effect of preventing deformation of the resin pattern after curing due to.
- Z represents a single bond or a divalent organic group
- R 1 and R 2 each independently represent a hydrogen atom or a monovalent organic group
- R 3 and R 4 each independently A monovalent organic group
- a and b each independently represent an integer of 1 to 3
- c and d each independently represent an integer of 0 to 3.
- the compound in which Z is a single bond is a biphenol (dihydroxybiphenyl) derivative.
- examples of the divalent organic group represented by Z include an alkylene group having 1 to 10 carbon atoms such as a methylene group, an ethylene group, and a propylene group, and an alkyl group having 2 to 10 carbon atoms such as an ethylidene group.
- a certain alkylidene group an arylene group having 6 to 30 carbon atoms such as a phenylene group, a group in which some or all of the hydrogen atoms of these hydrocarbon groups are substituted with a halogen atom such as a fluorine atom, a sulfonyl group, a carbonyl group, Examples include an ether bond, a sulfide bond, and an amide bond.
- Z is preferably a divalent organic group represented by the following general formula (2).
- X represents a single bond, an alkylene group (for example, an alkylene group having 1 to 10 carbon atoms), an alkylidene group (for example, an alkylidene group having 2 to 10 carbon atoms), A group in which part or all of the hydrogen atoms are substituted with a halogen atom, a sulfonyl group, a carbonyl group, an ether bond, a sulfide bond or an amide bond is shown.
- R 5 represents a hydrogen atom, a hydroxyl group, an alkyl group or a haloalkyl group, and e represents an integer of 1 to 10. Several R ⁇ 5 > may mutually be same or different.
- Examples of the compound having a hydroxymethylamino group include (poly) (N-hydroxymethyl) melamine, (poly) (N-hydroxymethyl) glycoluril, (poly) (N-hydroxymethyl) benzoguanamine, (poly) (N -Hydroxymethyl) nitrogen-containing compounds obtained by alkyl etherifying all or part of methylol groups such as urea.
- the alkyl group of the alkyl ether includes a methyl group, an ethyl group, a butyl group, or a mixture thereof, and may contain an oligomer component that is partially self-condensed.
- the content of the component (E) is preferably 5 to 50 parts by mass with respect to 100 parts by mass of the component (A), and 5 to 30 parts by mass. Is more preferable.
- the photosensitive resin composition of this embodiment may further contain a sensitizer as the component (F) as necessary.
- a sensitizer as the component (F)
- the sensitivity of the photosensitive resin composition can be improved.
- the sensitizer include 9,10-dibutoxyanthracene.
- (F) component can be used individually by 1 type or in mixture of 2 or more types.
- the content of the component (F) is preferably 0.01 to 1.5 parts by mass with respect to 100 parts by mass of the component (A), and 0.05 to More preferably, it is 0.5 parts by mass.
- the photosensitive resin composition of the present embodiment contains a phenolic low molecular compound having a molecular weight of less than 1000 (hereinafter referred to as “phenol compound (a)”). Also good.
- phenol compound (a) a phenolic low molecular compound having a molecular weight of less than 1000
- phenol compound (a) a phenolic low molecular compound having a molecular weight of less than 1000
- phenol compound (a) phenol compound having a molecular weight of less than 1000
- phenol compound (a) a phenolic low molecular compound having a molecular weight of less than 1000
- phenol compound (a) a phenol compound having a molecular weight of less than 1000
- phenol compound (a) a phenol compound having a molecular weight of less than 1000
- 4,4′-dihydroxydiphenylmethane 4,4′-dihydroxydiphenyl ether, tris (4-hydroxyphenyl) methane, 1,1-bis (4
- the photosensitive resin composition of the present embodiment may contain other components other than the components described above.
- examples of other components include inorganic fillers, adhesion assistants, and leveling agents.
- the photosensitive film according to this embodiment includes a support and a photosensitive layer formed from the above-described photosensitive resin composition formed on the support. On the photosensitive layer, you may further provide the protective film which coat
- a polymer film having heat resistance and solvent resistance such as polyethylene terephthalate, polypropylene, polyethylene, and polyester can be used.
- the thickness of the support (polymer film) is preferably 5 to 25 ⁇ m.
- the protective film for example, a polymer film having heat resistance and solvent resistance such as polyethylene terephthalate, polypropylene, polyethylene, and polyester can be used.
- the photosensitive layer can be formed by applying the photosensitive resin composition on a support or a protective film.
- the coating method include a dipping method, a spray method, a bar coating method, a roll coating method, and a spin coating method.
- the thickness of the photosensitive layer varies depending on the application, it is preferably 10 to 100 ⁇ m after drying the photosensitive layer, more preferably 15 to 60 ⁇ m, and particularly preferably 20 to 50 ⁇ m.
- a photosensitive layer formed from the above-described photosensitive resin composition is formed on a substrate on which a resist is to be formed (a copper foil with resin, a copper clad laminate, a silicon wafer with a metal sputtered film, an alumina substrate, etc.).
- a substrate on which a resist is to be formed a copper foil with resin, a copper clad laminate, a silicon wafer with a metal sputtered film, an alumina substrate, etc.
- the photosensitive layer may be formed by coating the photosensitive resin composition on a substrate and drying it to volatilize the solvent and the like to form a coating film (photosensitive layer). A method of transferring the layer onto the substrate is mentioned.
- a coating method such as a dipping method, a spray method, a bar coating method, a roll coating method, a spin coating method, or the like can be used.
- the thickness of the coating film can be appropriately controlled by adjusting the coating means, the solid content concentration and the viscosity of the photosensitive resin composition.
- the photosensitive layer is exposed to a predetermined pattern through a predetermined mask.
- actinic rays used for exposure include g-line stepper rays; UV rays such as low-pressure mercury lamps, high-pressure mercury lamps, metal halide lamps, and i-line steppers; electron beams; laser rays.
- the thickness is about 1000 to 20000 J / m 2 when the coating thickness is 10 to 50 ⁇ m.
- post exposure bake is performed after exposure.
- post-exposure baking the curing reaction between the component (A) and the component (B) by the generated acid can be promoted.
- the post-exposure baking conditions vary depending on the content of the photosensitive resin composition, the thickness of the coating film, etc., but it is usually preferable to heat at 70 to 150 ° C. for about 1 to 60 minutes, and at 80 to 120 ° C. for 1 to It is more preferable to heat for about 60 minutes.
- the coating film that has been baked after exposure is developed with an alkaline developer, and a desired resin pattern is obtained by dissolving and removing regions other than the photocured portion (unexposed portion).
- Examples of the developing method in this case include a shower developing method, a spray developing method, an immersion developing method, and a paddle developing method.
- the development conditions are usually 20 to 40 ° C. and about 1 to 10 minutes.
- the alkaline developer examples include an alkaline aqueous solution in which an alkaline compound such as sodium hydroxide, potassium hydroxide, tetramethylammonium hydroxide, and choline is dissolved in water so as to have a concentration of about 1 to 10% by mass, aqueous ammonia Alkaline aqueous solution etc. are mentioned.
- An appropriate amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant can be added to the alkaline aqueous solution.
- the alkaline developer is preferably tetramethylammonium hydroxide in terms of excellent resolution.
- a cured film (resist pattern) is obtained by performing a heat treatment in order to develop the insulating film characteristics.
- the curing conditions for the photosensitive resin composition are not particularly limited, but the photosensitive resin composition may be cured by heating at 50 to 200 ° C. for about 30 minutes to 10 hours depending on the use of the cured product. Can do.
- heating can be performed in two stages in order to sufficiently advance the curing and to prevent deformation of the obtained resin pattern shape.
- it can be cured by heating at 50 to 120 ° C. for about 5 minutes to 2 hours in the first stage and further heating at 80 to 200 ° C. for about 10 minutes to 10 hours in the second stage.
- heating equipment there is no particular limitation on the heating equipment, and a general oven, infrared furnace, or the like can be used.
- FIG. 1 is a view showing a method for producing a multilayer printed wiring board including a cured product of the photosensitive resin composition of the present embodiment as a solder resist and / or an interlayer insulating film.
- a multilayer printed wiring board 100A shown in FIG. 1 (f) has a wiring pattern on its surface and inside.
- the multilayer printed wiring board 100A is obtained by laminating a copper clad laminate, an interlayer insulating film, a metal foil, and the like and appropriately forming a wiring pattern by an etching method or a semi-additive method.
- a method of manufacturing the multilayer printed wiring board 100A will be briefly described with reference to FIG.
- an interlayer insulating film 103 is formed on both surfaces of a copper clad laminate 101 having a wiring pattern 102 on the surface (see FIG. 1A).
- the interlayer insulating film 103 may be formed by printing a photosensitive resin composition using a screen printer or a roll coater.
- the above-described photosensitive film is prepared in advance, and this photosensitive film is formed using a laminator.
- the photosensitive layer in a film can also be formed by affixing on the surface of a printed wiring board.
- an opening 104 is formed using a YAG laser or a carbon dioxide gas laser in a place that needs to be electrically connected to the outside (see FIG. 1B).
- a seed layer 105 is formed by an electroless plating method (see FIG. 1C).
- a photosensitive layer formed of the above-described photosensitive resin composition is laminated on the seed layer 105, and a predetermined portion is exposed and developed to form a wiring pattern 106 (see FIG. 1D).
- the wiring pattern 107 is formed by an electrolytic plating method, and the cured product of the photosensitive resin composition is removed by a peeling solution, and then the seed layer 105 is removed by etching (see FIG. 1E).
- a composition was obtained.
- This resin composition was spin-coated on a 6-inch silicon wafer and heated on a hot plate at 65 ° C. for 2 minutes and then at 95 ° C. for 8 minutes to produce a uniform coating having a thickness of 25 ⁇ m.
- the prepared coating film was immersed in a 2.38 mass% tetramethylammonium hydroxide aqueous solution at 23 ° C. in a petri dish, and the complete dissolution time was measured.
- the dissolution rate (nm / second) was calculated from film thickness after film formation / complete dissolution time.
- the solubility was evaluated according to the following criteria. The evaluation results are shown in Table 1. ⁇ Evaluation criteria for solubility> ⁇ : uniformly dissolved ⁇ : clouded and dissolved ⁇ : insoluble
- B-1 Dicyclopentadiene dioxide (trade name, manufactured by Aldrich)
- B-2 1,4-cyclohexanedimethanol diglycidyl ether (trade name, manufactured by Aldrich)
- B-3 Propylene glycol diglycidyl ether (manufactured by Kyoeisha Chemical Co., Ltd., trade name: Epolite 70P)
- B-4 Neopentyl glycol diglycidyl ether (manufactured by Kyoeisha Chemical Co., Ltd., trade name: Epolite 1500NP)
- B-5 Trimethylolethane triglycidyl ether (trade name, manufactured by Aldrich)
- B-6 Trimethylolpropane triglycidyl ether (manufactured by Nippo
- Reference Examples 1 to 7 showed good solubility in alkaline aqueous solution and improved dissolution rate compared to Reference Example 8 in which component (B) was not added.
- Reference Examples 9 to 14 to which an epoxy compound other than the component (B) was added the dissolution rate decreased, and in Reference Examples 10 to 14, the solubility in an alkaline aqueous solution decreased.
- the photosensitive resin composition was spin-coated on a 6-inch silicon wafer and heated on a hot plate at 65 ° C. for 2 minutes and then at 95 ° C. for 8 minutes to prepare a uniform coating film having a thickness of 25 ⁇ m.
- the prepared coating film was subjected to reduced projection exposure using a i-line stepper (manufactured by Canon Inc., trade name: FPA-3000iW) with i-line (wavelength 365 nm) through a mask.
- a mask having a pattern in which the ratio of the width of the exposed area to the unexposed area is 1: 1 is from 2 ⁇ m: 2 ⁇ m to 30 ⁇ m: 30 ⁇ m in 1 ⁇ m increments.
- the reduced projection exposure was performed while changing the exposure amount by 50 mJ / cm 2 in the range of 50 to 950 mJ / cm 2 .
- the exposed coating was then heated at 65 ° C. for 1 minute and then at 95 ° C. for 4 minutes (post-exposure bake) using a 2.38% by weight tetramethylammonium hydroxide aqueous solution for minimum development time (unexposed areas Development was performed by immersing in a time corresponding to 1.5 times the minimum time to be removed, and the unexposed area was removed and development processing was performed. After the development process, the resist pattern formed using a metal microscope was observed. Among the resin patterns in which the space portion (unexposed portion) is removed cleanly and the line portion (exposed portion) is formed without causing meandering or chipping, the smallest space width value is set as the minimum resolution, and at that time The exposure amount of was evaluated. The evaluation results are shown in Table 2.
- FIG. 2 is a metallographic micrograph when a resin pattern is formed using the photosensitive resin composition of Example 4.
- FIG. 3 is a scanning electron micrograph when a resin pattern is formed using the photosensitive resin composition of Example 4.
- FIG. 4 is a metallographic micrograph when a resin pattern is formed using the photosensitive resin composition of Comparative Example 3.
- the photosensitive resin composition of Example 4 was used, the space portion was removed cleanly and a resin pattern with a resolution of 5 ⁇ m was formed.
- the photosensitive resin composition of Comparative Example 3 meandering and peeling occurred in the formed resin pattern, and the resolution was 14 ⁇ m.
- the photosensitive resin composition of Example 4 was uniformly applied onto a polyethylene terephthalate film (trade name: Purex A53, manufactured by Teijin DuPont Films, Ltd.), and 10 minutes with a hot air convection dryer at 90 ° C. It dried and formed the photosensitive layer whose thickness after drying is 40 micrometers.
- the photosensitive layer was exposed using an exposure machine having a high pressure mercury lamp (trade name: EXM-1201, manufactured by Oak Manufacturing Co., Ltd.) so that the amount of irradiation energy was 400 mJ / cm 2 .
- the exposed photosensitive layer is heated on a hot plate at 65 ° C. for 2 minutes, then at 95 ° C.
- thermomechanical analyzer manufactured by Seiko Instruments Inc., trade name: TMA / SS6000
- TMA / SS6000 the coefficient of thermal expansion of the cured film was measured when the temperature was raised at a rate of temperature increase of 5 ° C./min.
- the inflection point obtained from the curve was determined as the glass transition temperature Tg.
- the measurement conditions for the coefficient of thermal expansion are shown below.
- A-2 Cresol novolak resin (Asahi Organic Materials Co., Ltd., trade name: EP4050G)
- A-3 Cresol novolak resin (Asahi Organic Materials Co., Ltd., trade name: EP4020G)
- C-1 Triarylsulfonium salt (manufactured by San Apro Co., Ltd., trade name: CPI-101A)
- F-1 9,10-dibutoxyanthracene (manufactured by Kawasaki Chemical Industry Co., Ltd., trade name: DBA)
- Examples 1 to 10 the exposure required for curing was 800 mJ / cm 2 or less, the minimum resolution was 9 or less, and the heat resistance was good.
- Comparative Examples 1 to 3 and 7 having two or more oxirane rings and not containing an aliphatic or alicyclic epoxy compound have an exposure amount required for curing as compared with Examples 1 to 10. High and the minimum resolution was great.
- Examples 4, 5, 9 and 10 containing 20 to 70 parts by mass of component (B) with respect to 100 parts by mass of component (A) are compared with Comparative Examples 4 to 6 in the exposure amount required for curing. The balance of resolution and heat resistance was excellent.
- the photosensitive resin composition of the present invention is applied as a material used for a solder resist or an interlayer insulating film of a wiring board material, or a surface protective film (overcoat film) or an interlayer insulating film (passivation film) of a semiconductor element or the like.
- the photosensitive resin composition since the photosensitive resin composition has good sensitivity, resolution, and heat resistance after curing, it is suitably used for a high-density package substrate that is thinned and densified.
- DESCRIPTION OF SYMBOLS 100A Multilayer printed wiring board, 101 ... Copper clad laminated body, 102, 106, 107 ... Wiring pattern, 103 ... Interlayer insulation film, 104 ... Opening, 105 ... Seed layer, 108 ... Solder resist.
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Abstract
Description
本実施形態の感光性樹脂組成物は、(A)フェノール性水酸基を有する樹脂、(B)2つ以上のオキシラン環を有する、脂肪族又は脂環式エポキシ化合物、(C)光感応性酸発生剤、及び(D)溶剤を含有する。また、本実施形態の感光性樹脂組成物は、必要に応じて、(E)成分:架橋剤、(F)成分:増感剤等を含有してもよい。
(A)成分であるフェノール性水酸基を有する樹脂としては、特に限定されないが、アルカリ水溶液に可溶な樹脂であることが好ましく、ノボラック樹脂が特に好ましい。このようなノボラック樹脂はフェノール類とアルデヒド類とを触媒の存在下で、縮合させることにより得られる。
(B)成分である2つ以上のオキシラン環を有する、脂肪族又は脂環式エポキシ化合物は、重量平均分子量が1000以下のエポキシ化合物であることが好ましい。また、(B)成分は、2つ以上のグリシジルエーテル基を有する化合物であることが好ましく、3つ以上のグリシジルエーテル基を有する化合物であることがより好ましい。なお、本明細書において、「脂肪族又は脂環式エポキシ化合物」とは、主骨格が脂肪族骨格及び/又は脂環式骨格であり、芳香環又は複素環を含まないものをいう。
(C)成分である光感応性酸発生剤は、活性光線等の照射によって酸を発生する化合物であり、発生した酸により(B)成分同士が架橋するだけではなく、(B)成分が(A)成分のフェノール性水酸基とも反応し、現像液に対する組成物の溶解性が大幅に低下する。
オニウム塩化合物としては、例えば、ヨードニウム塩、スルホニウム塩、ホスホニウム塩、ジアゾニウム塩及びピリジニウム塩が挙げられる。好ましいオニウム塩化合物の具体例としては、ジフェニルヨードニウムトリフルオロメタンスルホネート、ジフェニルヨードニウムp-トルエンスルホネート、ジフェニルヨードニウムヘキサフルオロアンチモネート、ジフェニルヨードニウムヘキサフルオロホスフェート、ジフェニルヨードニウムテトラフルオロボレート等のジアリールヨードニウム塩;トリフェニルスルホニウムトリフルオロメタンスルホネート、トリフェニルスルホニウムp-トルエンスルホネート、トリフェニルスルホニウムヘキサフルオロアンチモネート等のトリアリールスルホニウム塩;4-t-ブチルフェニル-ジフェニルスルホニウムトリフルオロメタンスルホネート;4-t-ブチルフェニル-ジフェニルスルホニウムp-トルエンスルホネート;4,7-ジ-n-ブトキシナフチルテトラヒドロチオフェニウムトリフルオロメタンスルホネートなどが挙げられる。
ハロゲン含有化合物としては、例えば、ハロアルキル基含有炭化水素化合物及びハロアルキル基含有複素環式化合物が挙げられる。好ましいハロゲン含有化合物の具体例としては、1,10-ジブロモ-n-デカン、1,1-ビス(4-クロロフェニル)-2,2,2-トリクロロエタン;フェニル-ビス(トリクロロメチル)-s-トリアジン、4-メトキシフェニル-ビス(トリクロロメチル)-s-トリアジン、スチリル-ビス(トリクロロメチル)-s-トリアジン、ナフチル-ビス(トリクロロメチル)-s-トリアジン等のs-トリアジン誘導体が挙げられる。
ジアゾケトン化合物としては、例えば、1,3-ジケト-2-ジアゾ化合物、ジアゾベンゾキノン化合物、ジアゾナフトキノン化合物等を挙げることができる。具体例としては、フェノール類の1,2-ナフトキノンジアジド-4-スルホン酸エステル化合物が挙げられる。
スルホン化合物としては、例えば、β-ケトスルホン化合物、β-スルホニルスルホン化合物及びこれらの化合物のα-ジアゾ化合物を挙げることができる。具体例としては、4-トリルフェナシルスルホン、メシチルフェナシルスルホン、ビス(フェナシルスルホニル)メタン等が挙げられる。
スルホン酸化合物としては、例えば、アルキルスルホン酸エステル類、ハロアルキルスルホン酸エステル類、アリールスルホン酸エステル類、イミノスルホネート類等が挙げられる。好ましい具体例としては、ベンゾインp-トルエンスルホネート、ピロガロールトリストリフルオロメタンスルホネート、o-ニトロベンジルトリフルオロメタンスルホネート、o-ニトロベンジルp-トルエンスルホネート等が挙げられる。
スルホンイミド化合物の具体例としては、N-(トリフルオロメチルスルホニルオキシ)スクシンイミド、N-(トリフルオロメチルスルホニルオキシ)フタルイミド、N-(トリフルオロメチルスルホニルオキシ)ジフェニルマレイミド、N-(トリフルオロメチルスルホニルオキシ)ビシクロ[2.2.1]ヘプト-5-エン-2,3-ジカルボキシイミド、N-(トリフルオロメチルスルホニルオキシ)ナフタルイミド、N-(p-トルエンスルホニルオキシ)-1,8-ナフタルイミド、N-(10-カンファースルホニルオキシ)-1,8-ナフタルイミド等が挙げられる。
ジアゾメタン化合物の具体例としては、ビス(トリフルオロメチルスルホニル)ジアゾメタン、ビス(シクロヘキシルスルホニル)ジアゾメタン及びビス(フェニルスルホニル)ジアゾメタンが挙げられる。
(D)成分である溶剤は、感光性樹脂組成物の取り扱い性を向上させたり、粘度及び保存安定性を調節したりするために添加される。(D)成分は、有機溶剤であることが好ましい。該有機溶剤の種類は、上記性能を発揮できるものであれば特に制限はないが、例えば、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート等のエチレングリコールモノアルキルエーテルアセテート類;プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル等のプロピレングリコールモノアルキルエーテル類;プロピレングリコールジメチルエーテル、プロピレングリコールジエチルエーテル、プロピレングリコールジプロピルエーテル、プロピレングリコールジブチルエーテル等のプロピレングリコールジアルキルエーテル類;プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート等のプロピレングリコールモノアルキルエーテルアセテート類;エチルセロソルブ、ブチルセロソルブ等のセロソルブ類、ブチルカルビトール等のカルビトール類;乳酸メチル、乳酸エチル、乳酸n-プロピル、乳酸イソプロピル等の乳酸エステル類;酢酸エチル、酢酸n-プロピル、酢酸イソプロピル、酢酸n-ブチル、酢酸イソブチル、酢酸n-アミル、酢酸イソアミル、プロピオン酸イソプロピル、プロピオン酸n-ブチル、プロピオン酸イソブチル等の脂肪族カルボン酸エステル類;3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、ピルビン酸メチル、ピルビン酸エチル等の他のエステル類;トルエン、キシレン等の芳香族炭化水素類;2-ブタノン、2-ヘプタノン、3-ヘプタノン、4-ヘプタノン、シクロヘキサノン等のケトン類;N,N-ジメチルホルムアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、N-メチルピロリドン等のアミド類;γ-ブチロラクトン等のラクトン類などが挙げられる。上記有機溶剤は、1種単独又は2種以上を混合して使用することができる。
本実施形態の感光性樹脂組成物は、必要に応じて、(E)成分である架橋剤を更に含有していてもよい。(E)成分を含有することにより、樹脂パターン形成後の感光層を加熱して硬化する際に、(E)成分が(A)成分と反応して橋架け構造が形成し、樹脂パターンの脆弱化及び樹脂パターンの変形を防ぐことができる。
本実施形態の感光性樹脂組成物は、必要に応じて、(F)成分として増感剤を更に含有していてもよい。(F)成分を含有することにより、感光性樹脂組成物の感度を向上させることができる。増感剤としては、例えば、9,10-ジブトキシアントラセン等が挙げられる。また、(F)成分は1種単独又は2種以上を混合して使用することができる。
次に、本実施形態の感光性フィルムについて説明する。
次に、本実施形態のレジストパターンの形成方法を説明する。
本実施形態の感光性樹脂組成物から形成される硬化物は、例えば、多層プリント配線板におけるソルダーレジスト及び/又は層間絶縁膜として好適に用いることができる。図1は、本実施形態の感光性樹脂組成物の硬化物をソルダーレジスト及び/又は層間絶縁膜として含む多層プリント配線板の製造方法を示す図である。図1(f)に示す多層プリント配線板100Aは表面及び内部に配線パターンを有する。多層プリント配線板100Aは、銅張積層体、層間絶縁膜及び金属箔等を積層するとともにエッチング法又はセミアディティブ法によって配線パターンを適宜形成することによって得られる。以下、多層プリント配線板100Aの製造方法を図1に基づいて簡単に説明する。
ノボラック樹脂(A-1)100質量部、エポキシ化合物(B-1~B-7、B’-8~B’-13)43質量部及び溶剤(D-1)100質量部を混合し、樹脂組成物を得た。
この樹脂組成物を6インチのシリコンウエハーにスピンコートし、ホットプレート上にて65℃で2分間、次いで95℃で8分間加熱し、厚さが25μmの均一な塗膜を作製した。作製した塗膜をシャーレ中、23℃で2.38質量%テトラメチルアンモニウムヒドロキシド水溶液に浸漬させて、完溶時間を測定した。溶解速度(nm/秒)は、成膜後の膜厚/完溶時間から算出した。また、溶解性を以下の基準にしたがって評価した。評価結果を表1に示す。
<溶解性の評価基準>
○:均一に溶解
△:白濁して溶解
×:不溶
A-1:ノボラック樹脂(旭有機材工業(株)製、商品名:MXP5560BF、重量平均分子量=7800)
B-1:ジシクロペンタジエンジオキシド(アルドリッチ社製、商品名)
B-2:1,4-シクロヘキサンジメタノールジグリシジルエーテル(アルドリッチ社製、商品名)
B-3:プロピレングリコールジグリシジルエーテル(共栄社化学(株)製、商品名:エポライト70P)
B-4:ネオペンチルグリコールジグリシジルエーテル(共栄社化学(株)製、商品名:エポライト1500NP)
B-5:トリメチロールエタントリグリシジルエーテル(アルドリッチ社製、商品名)
B-6:トリメチロールプロパントリグリシジルエーテル(新日鉄住金化学(株)製、商品名:ZX-1542、下記式(3)参照)
B’-9:フェニルグリシジルエーテル(和光純薬工業(株)製、商品名)
B’-10:レゾルシノールジグリシジルエーテル(アルドリッチ社製、商品名)
B’-11:トリス(4-ヒドロキシフェニル)メタントリグリシジルエーテル(アルドリッチ社製、商品名)
B’-12:ビフェニルアラルキル型エポキシ樹脂(日本化薬(株)製、商品名:NC-3000H、下記式(5)参照)
ノボラック樹脂(A-1~A-3)100質量部に対し、エポキシ化合物(B-1~B-7、B’-8~B’-10)、光感応性酸発生剤(C-1)、溶剤(D-1)及び増感剤(F-1)を表2に示した所定量にて配合し、感光性樹脂組成物を得た。
次に、実施例4の感光性樹脂組成物をポリエチレンテレフタレートフィルム(帝人デュポンフィルム(株)製、商品名:ピューレックスA53)上に均一に塗布し、90℃の熱風対流式乾燥機で10分間乾燥して、乾燥後の厚さが40μmである感光層を形成した。次いで高圧水銀灯を有する露光機((株)オーク製作所製、商品名:EXM-1201)を用いて、照射エネルギー量が400mJ/cm2となるように感光層を露光した。露光された感光層をホットプレート上にて65℃で2分間、次いで95℃で8分間加熱し、熱風対流式乾燥機にて180℃で60分間加熱処理をした後、ポリエチレンテレフタレートフィルムから剥離して硬化膜を得た。熱機械的分析装置(セイコーインスツルメンツ(株)製、商品名:TMA/SS6000)を用いて、昇温速度5℃/分で温度を上昇させたときの該硬化膜の熱膨張率を測定し、その曲線から得られる変曲点をガラス転移温度Tgとして求めた。なお、熱膨張率の測定条件を以下に示す。
サンプル幅:2mm
サンプル長さ:20mm
チャック間距離:10mm
荷重:5gf(0.05N)
引っぱり速度:5mm/min
測定温度範囲:18~420℃
その結果、実施例1~10のガラス転移温度は90℃以上であり、耐熱性に優れていることが分かった。その他の評価結果を表2に示す。
A-2:クレゾールノボラック樹脂(旭有機材工業(株)製、商品名:EP4050G)
A-3:クレゾールノボラック樹脂(旭有機材工業(株)製、商品名:EP4020G)
C-1:トリアリールスルホニウム塩(サンアプロ(株)製、商品名:CPI-101A)
F-1:9,10-ジブトキシアントラセン(川崎化成工業(株)製、商品名:DBA)
Claims (8)
- (A)成分:フェノール性水酸基を有する樹脂、
(B)成分:2つ以上のオキシラン環を有する、脂肪族又は脂環式エポキシ化合物、
(C)成分:光感応性酸発生剤、及び
(D)成分:溶剤
を含有する感光性樹脂組成物であって、
前記(A)成分100質量部に対して、前記(B)成分20~70質量部を含有する、感光性樹脂組成物。 - 前記(B)成分が、2つ以上のグリシジルエーテル基を有する、請求項1に記載の感光性樹脂組成物。
- 前記(B)成分が、3つ以上のグリシジルエーテル基を有する、請求項1に記載の感光性樹脂組成物。
- 支持体と、該支持体上に設けられる請求項1~3のいずれか一項に記載の感光性樹脂組成物から形成される感光層と、を備える、感光性フィルム。
- 請求項1~3のいずれか一項に記載の感光性樹脂組成物の硬化物。
- ソルダーレジスト又は層間絶縁膜として用いられる、請求項5に記載の硬化物。
- 請求項1~3のいずれか一項に記載の感光性樹脂組成物を基材上に塗布し、塗布された感光性樹脂組成物を乾燥して感光層を形成する工程と、
前記感光層を所定のパターンに露光し、露光後加熱処理を行う工程と、
加熱処理後の感光層を現像し、得られた樹脂パターンを加熱処理する工程と、
を含む、レジストパターンの形成方法。 - 基板上に、請求項4に記載の感光性フィルムの感光層を形成する工程と、
前記感光層を所定のパターンに露光し、露光後加熱処理を行う工程と、
加熱処理後の感光層を現像し、得られた樹脂パターンを加熱処理する工程と、
を含む、レジストパターンの形成方法。
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WO2016084855A1 (ja) * | 2014-11-26 | 2016-06-02 | 日立化成株式会社 | 感光性樹脂組成物、感光性エレメント、硬化物、半導体装置、レジストパターンの形成方法及び回路基材の製造方法 |
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Also Published As
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EP2940527B1 (en) | 2019-10-23 |
JP6380108B2 (ja) | 2018-08-29 |
US10324375B2 (en) | 2019-06-18 |
TW201426171A (zh) | 2014-07-01 |
KR20200108510A (ko) | 2020-09-18 |
CN104823110B (zh) | 2021-06-04 |
JP2018151644A (ja) | 2018-09-27 |
US20150323867A1 (en) | 2015-11-12 |
KR20150102937A (ko) | 2015-09-09 |
KR102306021B1 (ko) | 2021-09-27 |
JP6720999B2 (ja) | 2020-07-08 |
TWI647531B (zh) | 2019-01-11 |
CN104823110A (zh) | 2015-08-05 |
EP2940527A4 (en) | 2016-08-17 |
EP2940527A1 (en) | 2015-11-04 |
JPWO2014103516A1 (ja) | 2017-01-12 |
JP2020095279A (ja) | 2020-06-18 |
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