JP2017065230A - 樹脂成形品および樹脂成形品の製造方法、並びに樹脂成形品の製造装置 - Google Patents
樹脂成形品および樹脂成形品の製造方法、並びに樹脂成形品の製造装置 Download PDFInfo
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- JP2017065230A JP2017065230A JP2015197001A JP2015197001A JP2017065230A JP 2017065230 A JP2017065230 A JP 2017065230A JP 2015197001 A JP2015197001 A JP 2015197001A JP 2015197001 A JP2015197001 A JP 2015197001A JP 2017065230 A JP2017065230 A JP 2017065230A
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- 239000004677 Nylon Substances 0.000 claims description 5
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- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 5
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- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
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- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Reinforced Plastic Materials (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
また、このような繊維強化プラスチック部品に塗装を施して製品化する技術として特許文献1に示す塗膜形成方法および塗装物品が開示されており、正反射光方向には金属光沢を呈し、それ以外の方向には炭素繊維強化プラスチックのつや消しの素材感を呈するように光反射性顔料の膜厚および平行光線透過率を規定した構成としている。
図1〜図4は本発明の各種実施例に係る樹脂成形品10を示したものであり、図1の実施例は、炭素繊維、ガラス繊維、あるいはこれらの複合繊維からなる繊維基材を結合剤に混合成形して得られた成形体1の上面に接着層2を介して樹脂表皮フィルム、例えば透明樹脂フィルム3を貼着して樹脂成形品10とした例である。繊繊維材を混合した成形体1は、その表面が繊維成分により凹凸面となるが、その凹凸表面に樹脂フィルム3を貼着することにより平滑な表面が得られ、自動車の内装品やバンパーなどの外装品として塗装や表面研磨を行うことなく美麗な内外装品とすることができる。そして、繊維素材と樹脂素材とを混合成形した成形体は強度、剛性に富み、また軽量であり、かつ量産性にも優れる。
次に、図6(d)に示すように、受け治具23を駆動装置24によって上昇させて受け治具23上の成形体1を、軟化した樹脂表皮フィルム29に押し付け、樹脂表皮フィルム29を成形体1に貼着させる。
2 接着層
3,29 樹脂表皮フィルム(透明樹脂フィルム)
4 加飾層
5 エッチング
10 樹脂成形品
20 樹脂成形品の製造装置
21 下チャンバーボックス
22 上チャンバーボックス
23 受け治具
24,31 上下動駆動装置
26 真空タンク
27 切換弁
28 保持枠
30 ヒータ
32 圧空タンク
33 カッター
41 乗用車のバンパー
42 サイドミラー
50 ゴルフシャフト
Claims (15)
- 炭素繊維、ガラス繊維、またはこれらの複合繊維から成る繊維基材の成形体に接着層を有する樹脂表皮材を貼着して成る樹脂成形品。
- 前記成形体は、前記繊維基材にABS、ポリカーボネート、アクリル、ナイロンの少なくともいずれかを結合剤として成形して成ることを特徴とする請求項1に記載の樹脂成形品。
- 前記樹脂表皮材は樹脂フィルムの下側に接着層が付着され、前記成形体の表面に加飾層が形成されていることを特徴とする請求項1または2に記載の樹脂成形品。
- 前記樹脂表皮材は樹脂フィルムの下側に接着層が付着され、前記樹脂フィルムと前記接着層との間に加飾層が介在されていることを特徴とする請求項1乃至3のいずれかに記載の樹脂成形品。
- 前記樹脂表皮材は前記樹脂フィルムの下面をエッチングした後、接着層が付着されて成ることを特徴とする請求項1乃至4のいずれかに記載の樹脂成形品。
- 前記樹脂表皮材はアクリル材、ポリカーボネート材、ABS材、PET材、塩化ビニル材、ポリウレタン材、ポリプロピレン材の少なくともいずれかであることを特徴とする請求項1乃至5のいずれかに記載の樹脂成形品。
- 前記樹脂表皮材の厚みが0.1〜0.5mmであることを特徴とする請求項1乃至6のいずれかに記載の樹脂成形品。
- 炭素繊維、ガラス繊維、またはこれらの複合繊維から成る繊維基材の成形体を受け治具に載置した後、前記成形体の上方に、接着層を有する樹脂表皮材を該表皮材の前記接着層を下向きにして配置し、前記成形体および前記樹脂表皮材の周囲を負圧状態にするとともに、前記樹脂表皮材を加熱し、前記受け治具を上昇させて軟化した前記樹脂表皮材に前記成形体を密着させ、さらに前記受け治具の上方領域を加圧状態にした後、前記受け治具の周囲を開放し、樹脂表皮材被覆成形体を取り出すことを特徴とする樹脂成形品の製造方法。
- 前記樹脂表皮材は樹脂フィルムの下側に接着層が付着され、前記成形体の表面に加飾層が形成されていることを特徴とする請求項8に記載の樹脂成形品の製造方法。
- 前記樹脂表皮材は樹脂フィルムの下側に接着層が付着され、前記樹脂フィルムと前記接着層との間に加飾層が介在されていることを特徴とする請求項8または9に記載の樹脂成形品の製造方法。
- 前記樹脂表皮材は前記樹脂フィルムの下面をエッチングした後、接着層が付着されて成ることを特徴とする請求項8乃至10のいずれかに記載の樹脂成形品の製造方法。
- 前記樹脂表皮材はアクリル材、ポリカーボネート材、ABS材、PET材、塩化ビニル材、ポリウレタン材、ポリプロピレン材の少なくともいずれかであることを特徴とする請求項8乃至11のいずれかに記載の樹脂成形品の製造方法。
- 前記樹脂表皮材の厚みが0.1〜0.5mmであることを特徴とする請求項8乃至12のいずれかに記載の樹脂成形品の製造方法。
- 前記成形体は、前記繊維基材にABS、ポリカーボネート、アクリル、ナイロンの少なくともいずれかを結合剤として成形して成ることを特徴とする請求項8乃至13のいずれかに記載の樹脂成形品の製造方法。
- 繊維成形体の受け治具を上下動可能に収容した下チャンバーボックスと、
ヒータを内蔵し、かつ前記下チャンバーボックスに対して上下動可能な上チャンバーボックスと、
前記上下チャンバーボックスの間に張り渡された樹脂表皮材と、
前記上下チャンバーボックス内に連通する負圧付勢手段と、
前記上チャンバーボックス内に連通する空圧付勢手段と、
前記受け治具の上下動駆動装置および前記上チャンバーボックスの上下動駆動装置とを有し、
前記下チャンバーボックスの上昇による前記樹脂表皮材に対する前記受け治具上の前記成形体の押付け、および前記負圧付勢手段および前記空圧付勢手段の付勢、消勢、および前記ヒータの加熱により、前記樹脂表皮材を前記成形体に被着させるように構成されていることを特徴とする樹脂成形品の製造装置。
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CN201680002253.XA CN106817896A (zh) | 2015-10-02 | 2016-07-22 | 树脂成型品和树脂成型品的制造方法以及树脂成型品的制造装置 |
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EP16850832.3A EP3357688B1 (en) | 2015-10-02 | 2016-07-22 | Resin molded article, method for manufacturing resin molded article |
US15/525,611 US20170334146A1 (en) | 2015-10-02 | 2016-07-22 | Resin-molded articles, and a process and an apparatus for manufacturing the same |
MX2016014757A MX2016014757A (es) | 2015-10-02 | 2016-07-22 | Articulos moldeados con resina, y proceso y aparato para fabricar los mismos. |
TW105131467A TWI690549B (zh) | 2015-10-02 | 2016-09-30 | 樹脂成形品及樹脂成形品之製造方法 |
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KR20200132876A (ko) * | 2018-03-30 | 2020-11-25 | 도레이 카부시키가이샤 | 성형품의 제조 방법 |
CN109094000A (zh) * | 2018-09-10 | 2018-12-28 | 温州祺旺科技有限公司 | 一种对三维产品表面进行加饰覆膜的工艺方法 |
DE102019215945A1 (de) * | 2019-10-16 | 2021-04-22 | Joyson Safety Systems Germany Gmbh | Vorrichtung und Verfahren zum stoffschlüssigen Verbinden von mindestens einem Materialsegment mit einer Lenkvorrichtung |
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MX2016014757A (es) | 2017-05-30 |
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EP3357688A1 (en) | 2018-08-08 |
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