JP2014019190A - アルミニウム合金製プロペラシャフト及び該プロペラシャフトの摩擦圧接方法 - Google Patents
アルミニウム合金製プロペラシャフト及び該プロペラシャフトの摩擦圧接方法 Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 52
- 238000003466 welding Methods 0.000 title claims abstract description 44
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 32
- 238000006073 displacement reaction Methods 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 description 17
- 239000000463 material Substances 0.000 description 10
- 239000012071 phase Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000956 alloy Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000005304 joining Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000010953 base metal Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/129—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding specially adapted for particular articles or workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/22—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or type of main drive shafting, e.g. cardan shaft
- B60K17/24—Arrangements of mountings for shafting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/121—Control circuits therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/123—Controlling or monitoring the welding process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
- B23K20/233—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer
- B23K20/2336—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer both layers being aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C3/00—Shafts; Axles; Cranks; Eccentrics
- F16C3/02—Shafts; Axles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C3/00—Shafts; Axles; Cranks; Eccentrics
- F16C3/02—Shafts; Axles
- F16C3/023—Shafts; Axles made of several parts, e.g. by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D1/00—Couplings for rigidly connecting two coaxial shafts or other movable machine elements
- F16D1/02—Couplings for rigidly connecting two coaxial shafts or other movable machine elements for connecting two abutting shafts or the like
- F16D1/027—Couplings for rigidly connecting two coaxial shafts or other movable machine elements for connecting two abutting shafts or the like non-disconnectable, e.g. involving gluing, welding or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/26—Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected
- F16D3/38—Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected with a single intermediate member with trunnions or bearings arranged on two axes perpendicular to one another
- F16D3/382—Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected with a single intermediate member with trunnions or bearings arranged on two axes perpendicular to one another constructional details of other than the intermediate member
- F16D3/387—Fork construction; Mounting of fork on shaft; Adapting shaft for mounting of fork
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/10—Aluminium or alloys thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2226/00—Joining parts; Fastening; Assembling or mounting parts
- F16C2226/30—Material joints
- F16C2226/36—Material joints by welding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2326/00—Articles relating to transporting
- F16C2326/01—Parts of vehicles in general
- F16C2326/06—Drive shafts
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- Combustion & Propulsion (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Motor Power Transmission Devices (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
【解決手段】各ヨーク部材を回転させながらチューブの両端部の先端圧接面に突き合わせつつ軸方向から所定の圧接力で押圧する摩擦工程と、摩擦工程によってチューブと両ヨーク部材との間に発生した寄り代を介して軸方向の変位量(位置LA)を検出する位置変位検出工程と、検出された変位量が所定量になった際に、各ヨーク部材の回転を停止させる回転停止工程と、回転停止信号が出力されて各ヨーク部材の回転が完全に停止される前の所定角度のF2θで、摩擦工程での所定の圧接力P1よりも大きなアプセット圧力P2で両ヨーク部材をチューブ方向へ押圧するアプセット圧指令信号を出力するアプセット工程と、を備えている。
【選択図】図5
Description
〔摩擦圧接機による摩擦圧接法〕
摩擦圧接機は、前記チューブ1の両端部1a、1bをクランプ固定するクランプ機構8と、前記各ヨーク部材2,3を、図外のサーボモータによって主軸を介して回転させ、また軸方向へ進退自在にスライド移動させる回転スライド機構(加圧機構)と、該回転スライド機構を制御するコントロールユニットなどを備えている。
〔実験による具体的な制御チャート〕
以下、本願発明者によって、従来のような時間によるタイマー制御と、本実施形態のような位置(LA)制御と、前述したような、LA制御とF2θ制御を組み合わせた場合のように、複数の制御方式を実験1〜3を行った結果について説明する。
1a、1b…両端部
2・3…両ヨーク部材
4・4…基端部
5・5…先端部
5a、5a…ベアリング保持孔
S…基準点
LA…位置制御
F2θ…アプセット圧指令角度制御
Q・Q1…各ベアリング保持孔の中心線
L…長さ
Claims (4)
- アルミニウム合金製のチューブと、
それぞれの基端部が前記チューブの両端部に軸方向から突き合わされて摩擦圧接により接合され、それぞれの二股状の先端部にベアリングカップを保持する各一対のベアリング保持孔が径方向から対向して設けられたアルミニウム合金製の一対のヨーク部材と、を備え、
前記一方のヨーク部材のベアリング保持孔の中心から他方のヨーク部材のベアリング保持孔の中心までの間の長さは、基準長さに対して±2.0mmの範囲内となるように設定したことを特徴とするアルミニウム合金製プロペラシャフト。 - 請求項1に記載のアルミニウム合金製プロペラシャフトにおいて、
前記各ヨーク部材の前記両ベアリング保持孔の中心同士を結ぶ線の周方向位相が、各ヨーク部材間で周方向に±3°以内となるように設定されていることを特徴とするアルミニウム合金製プロペラシャフト。 - アルミニウム合金製のチューブと、それぞれの二股状の先端部にベアリングカップを保持する各一対のベアリング保持穴が径方向から対向して設けられたアルミニウム合金製の一対のヨーク部材と、を備え、該両ヨーク部材の各基端部を前記チューブの両端部に軸方向から突き合わせて摩擦圧接により接合するアルミニウム合金製プロペラシャフトの摩擦圧接方法において、
前記チューブまたは両ヨーク部材の一方側の部材を固定すると共に、他方側の部材を回転させて、前記チューブの両端部の先端圧接面と該先端圧接面に突き合わされた前記両ヨーク部材の各基端部の対向圧接面を軸方向から所定の圧接力で押圧する摩擦工程と、
前記摩擦工程によって前記チューブと両ヨーク部材との間に発生した寄り代を介して軸方向の変位量を検出する位置変位検出工程と、
前記位置変位検出工程で検出された変位量が所定量になった際に、前記他方側の部材の回転を停止させる回転停止信号を出力する回転停止工程と、
前記回転停止信号が出力されて他方側の部材の回転が完全に停止されるまでの間に、前記摩擦工程での所定の圧接力よりも大きなアプセット圧力で前記両ヨーク部材をチューブ方向へ押圧するアプセット圧指令信号を出力するアプセット工程と、
を備えたことを特徴とするアルミニウム合金製プロペラシャフトの摩擦圧接方法。 - 請求項3に記載のアルミニウム合金製プロペラシャフトの摩擦圧接方法において、
前記回転停止工程では、停止時間算出部によって前記停止信号が出力されてから前記他方側の部材の回転が完全に停止するまでの停止時間を算出する一方、
前記アプセット工程では、前記停止時間算出部によって算出された停止時間に到達する手前のタイミングで前記アプセット圧の付与を開始することを特徴とするアルミニウム合金製プロペラシャフトの摩擦圧接方法。
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JP2012156600A JP5889741B2 (ja) | 2012-07-12 | 2012-07-12 | アルミニウム合金製プロペラシャフトの摩擦圧接方法 |
CN201310278100.6A CN103537791B (zh) | 2012-07-12 | 2013-07-04 | 铝合金制传动轴的摩擦压接方法 |
US13/939,424 US9005039B2 (en) | 2012-07-12 | 2013-07-11 | Aluminum alloy propeller shaft and friction welding process thereof |
KR1020130081536A KR101753445B1 (ko) | 2012-07-12 | 2013-07-11 | 마찰 용접에 의한 알루미늄 합금 프로펠러 샤프트 제조 방법 |
US14/642,208 US9364918B2 (en) | 2012-07-12 | 2015-03-09 | Aluminum alloy propeller shaft and friction welding process thereof |
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JP2012156600A JP5889741B2 (ja) | 2012-07-12 | 2012-07-12 | アルミニウム合金製プロペラシャフトの摩擦圧接方法 |
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CN106255835B (zh) | 2014-05-05 | 2019-04-23 | 德纳汽车系统集团有限责任公司 | 多件式传动轴组件 |
CN104070288B (zh) * | 2014-06-25 | 2016-01-27 | 安阳工学院 | 一种复合式铝合金搅拌摩擦焊主轴 |
US9327363B2 (en) | 2014-07-25 | 2016-05-03 | Arvinmeritor Technology, Llc | Method of making a bracket assembly for a brake assembly |
US9933020B2 (en) * | 2015-05-22 | 2018-04-03 | American Axle & Manufacturing, Inc. | Propshaft assembly having yoke friction welded to propshaft tube |
GB201603247D0 (en) * | 2016-02-25 | 2016-04-13 | Rolls Royce Plc | Friction welding |
KR101943458B1 (ko) * | 2017-07-10 | 2019-01-30 | 일륭기공(주) | 요크헤드와 샤프트 파이프의 마찰 용접 장치 |
CN107538128A (zh) * | 2017-09-05 | 2018-01-05 | 万向钱潮传动轴有限公司 | 一种重型传动轴摩擦焊焊接工艺 |
JP7195160B2 (ja) * | 2019-01-18 | 2022-12-23 | シチズン時計株式会社 | 工作機械 |
CN110541892B (zh) * | 2019-08-30 | 2021-10-15 | 东风商用车有限公司 | 一种摩擦焊铝合金传动轴及其加工方法 |
DE102019214857A1 (de) * | 2019-09-27 | 2021-04-01 | Robert Bosch Gmbh | Bauteil der Hydraulik, Anordnung mit einem Abschnitt des Bauteils, und Verfahren zum Fügen des Bauteils |
JP7374817B2 (ja) * | 2020-03-06 | 2023-11-07 | 本田技研工業株式会社 | ドライブシャフト及びその製造方法 |
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CN103537791B (zh) | 2016-06-15 |
US9364918B2 (en) | 2016-06-14 |
KR20140009055A (ko) | 2014-01-22 |
US9005039B2 (en) | 2015-04-14 |
KR101753445B1 (ko) | 2017-07-03 |
US20150174696A1 (en) | 2015-06-25 |
JP5889741B2 (ja) | 2016-03-22 |
CN103537791A (zh) | 2014-01-29 |
US20140018178A1 (en) | 2014-01-16 |
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