JP2014005320A - 熱伝導性粘着組成物 - Google Patents
熱伝導性粘着組成物 Download PDFInfo
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- JP2014005320A JP2014005320A JP2012139764A JP2012139764A JP2014005320A JP 2014005320 A JP2014005320 A JP 2014005320A JP 2012139764 A JP2012139764 A JP 2012139764A JP 2012139764 A JP2012139764 A JP 2012139764A JP 2014005320 A JP2014005320 A JP 2014005320A
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- Prior art keywords
- heat conductive
- meth
- conductive adhesive
- mass
- adhesive composition
- Prior art date
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Images
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C—CHEMISTRY; METALLURGY
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C—CHEMISTRY; METALLURGY
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C—CHEMISTRY; METALLURGY
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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Abstract
【解決手段】熱伝導性粘着組成物は、高重合体および低重合体を含有する粘着成分と、熱伝導性粒子とを含有し、粘着成分のゲル分率が、28〜59質量%であり、熱伝導率が、0.3W/m・K以上である。
【選択図】なし
Description
また、本発明の熱伝導性粘着組成物では、下記試験により測定される剪断ずれが、1.5mm/時間以下であることが好適である。
粘着成分のゲル分率が上記上限以下であれば、剪断ずれを低減させることできるとともに、剥離接着力を向上させることができる。そのため、熱伝導性粘着シート6の接着性を向上させることができる。
(低重合体の調製)
シクロヘキシルメタクリレート(CHMA)60質量部、イソブチルメタクリレート(IBMA)40質量部、および、連鎖移動剤としてチオグリコール酸4質量部を攪拌羽根、温度計、窒素ガス導入管、冷却器、滴下ロートを備えた4つ口フラスコに投入した。そして、70℃にて窒素雰囲気下で1時間攪拌した後、90℃まで昇温し、重合開始剤としてt−ヘキシルパーオキシ−2−エチル(商品名「パーヘキシルO」、日油社製)0.005質量部およびジ−t−t−ヘキシルパーオキサイド(商品名「パーヘキシルD」、日油社製)0.01質量部を混合した。さらに、100℃で1時間攪拌後、1時間かけて150℃まで昇温し、150℃で1時間攪拌した。次いで、1時間かけて170℃まで昇温し、170℃で60分間攪拌した。次に、170℃の状態で減圧し、1時間攪拌して残留単量体を除去し、低重合体を得た。
(単量体組成物の調製)
第1の単量体として、アクリル酸2−エチルヘキシル85質量部、アクリル酸2−メトキシエチル9質量部、N−ビニル−2−ピロリドン(NVP)7質量部、および、ヒドロキシエチルアクリルアミド(HEAA)1質量部を配合して、それらを混合して、単量体の混合物を得た。
部分重合物(シロップ)の配合部数を95質量部に変更するとともに、低重合体の配合部数を5質量部に変更した以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を90質量部に変更するとともに、低重合体の配合部数を10質量部に変更した以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を80質量部に変更するとともに、低重合体の配合部数を20質量部に変更した以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を75質量部に変更するとともに、低重合体の配合部数を25質量部に変更した以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を70質量部に変更するとともに、低重合体の配合部数を30質量部に変更した以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を65質量部に変更するとともに、低重合体の配合部数を35質量部に変更した以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を60質量部に変更するとともに、低重合体の配合部数を40質量部に変更した以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を100質量部に変更するとともに、低重合体を配合しなかった以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を100質量部に変更するとともに、低重合体を配合せず、また、第2の単量体としてのジペンタエリスリトールヘキサアクリレートの配合部数を0.01質量部に変更し、さらに、水酸化アルミニウム粒子を配合しなかった以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を100質量部に変更するとともに、低重合体を配合せず、また、第2の単量体としてのジペンタエリスリトールヘキサアクリレートの配合部数を0.08質量部に変更し、さらに、水酸化アルミニウム粒子を配合しなかった以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
部分重合物(シロップ)の配合部数を100質量部に変更するとともに、低重合体を配合せず、また、水酸化アルミニウム粒子の配合部数を500質量部に変更した以外は、実施例1と同様に処理して、熱伝導性粘着シートを作製した。
(1)重量平均分子量の測定
低重合体、および、高重合体(低重合体および熱伝導性粒子を含有しない粘着成分)の重量平均分子量は、GPC装置(装置名:HLC−8220GPC、東ソー社製)を用いて測定をそれぞれ求めた。測定条件は下記の通りであり、標準ポリスチレン換算により重量平均分子量を求めた。
・サンプル濃度:0.2mass%(テトラヒドロフラン(THF)溶液)
・サンプル注入量:10μl
・溶離液:THF
・流速:0.6ml/min
・測定温度:40℃
・カラム:
サンプルカラム;TSKguardcolumn SuperHZ−H(1本)+TSKgel SuperHZM−H(2本)
リファレンスカラム;TSKgel SuperH−RC(1本)
・検出器:示差屈折計(RI)
(2)ゲル分率(粘着成分)
熱伝導性粘着組成物約1gを採取し、これを精秤した。その後、精秤した熱伝導性粘着組成物を酢酸エチル40gに7日間浸漬して、その後、熱伝導性粘着組成物の酢酸エチル不溶分をすべて回収し、これを、130℃で2時間乾燥して、乾燥質量を求めた。
(3)剪断ずれ(保持力)
熱伝導性粘着シートを、20mm×10mmの大きさに裁断した後、一方のベースフィルムを熱伝導性粘着層から引き剥がして、熱伝導性粘着シートの剥離面を25μm厚のPETフィルム(裏打ち材)に貼付けた。
(4)剥離接着力(90度剥離試験)
熱伝導性粘着シートの一方のベースフィルムを熱伝導性粘着層から引き剥がして、熱伝導性粘着シートの剥離面を厚さ25μmのPETフィルム(裏打ち材)に貼り合わせ、これを幅20mm、長さ150mmに切断した。
(5)熱伝導率および熱抵抗
熱伝導率および熱抵抗の測定は、図2に示す熱特性評価装置を用いて実施した。
R=L/λ
Q:単位面積あたりの熱流速
gradT:温度勾配
L:シートの厚み
λ:熱伝導率
R:熱抵抗
各実施例および各比較例の熱伝導性粘着組成物の配合処方と評価とを表1に示す。
6 熱伝導性粘着シート
Claims (7)
- 高重合体および低重合体を含有する粘着成分と、
熱伝導性粒子とを含有し、
前記粘着成分の下記試験により測定されるゲル分率が、28〜59質量%であり、
熱伝導率が、0.3W/m・K以上であることを特徴とする、熱伝導性粘着組成物。
粘着成分のゲル分率:熱伝導性粘着組成物約1gを酢酸エチル40gに7日間浸漬して、その後、前記熱伝導性粘着組成物の酢酸エチル不溶分を採取し、これを乾燥して、下記式により求める。
ゲル分率=(酢酸エチル不溶分の乾燥質量/浸漬前の熱伝導性粘着組成物の質量)×(熱伝導性粘着組成物の質量/粘着成分の質量)×100 - 下記試験により測定される剪断ずれが、1.5mm/時間以下であることを特徴とする、請求項1に記載の熱伝導性粘着組成物。
剪断ずれ:厚み12μmのポリエステルフィルムからなる基材と、前記基材の両面に積層され、熱伝導性粘着組成物を厚み119μmのシート状に成形することにより得られる2つの熱伝導性粘着層とを備える熱伝導性粘着シートを、20mm×10mmの大きさに裁断した後、前記熱伝導性粘着シートの厚み方向に垂直な面のうちの一方面を厚み25μmのポリエチレンテレフタレートフィルムからなる裏打ち材に貼着し、次いで、23℃、50%RH環境下で、前記熱伝導性粘着シートの厚み方向に垂直な面のうちの他方面の上端部10mm×10mmの部分を、ステンレス板の下端部に貼着し、その後、80℃環境下で、30分間、静置して貼着状態を安定させた後、前記ステンレス板の上端部を固定して、前記熱伝導性粘着シートの下端部に300gのおもりを取り付け、前記熱伝導性粘着シートを80℃の条件で垂下する。その後、80℃環境下で、1時間放置させたときの、前記熱伝導性粘着シートの前記ステンレス板に対するずれ量を剪断ずれとして測定する。 - 下記試験により測定される剥離角度90度の剥離接着力が、5N/20mm以上であることを特徴とする、請求項1または2に記載の熱伝導性粘着組成物。
剥離接着力:厚み12μmのポリエステルフィルムからなる基材と、前記基材の両面に積層され、熱伝導性粘着組成物を厚み119μmのシート状に成形することにより得られる2つの熱伝導性粘着層とを備える熱伝導性粘着シートを幅20mmに加工して、前記熱伝導性粘着シートをアルミニウム板に接着した後、前記アルミニウム板に対して剥離角度90度で剥離速度300mm/分で前記熱伝導性粘着シートを剥離したときの、剥離強度を剥離接着力として測定する。 - 前記低重合体の含有割合が、前記粘着成分に対して、1質量%以上、40質量%未満であることを特徴とする、請求項1〜3のいずれか一項に記載の熱伝導性粘着組成物。
- 前記低重合体は、重量平均分子量が、5.0×102〜1.0×105であることを特徴とする、請求項1〜4のいずれか一項に記載の熱伝導性粘着組成物。
- 前記熱伝導性粒子の含有割合が、前記粘着成分100質量部に対して、500質量部未満であることを特徴とする、請求項1〜5のいずれか一項に記載の熱伝導性粘着組成物。
- 熱抵抗値が、10cm2・K/W未満であることを特徴とする、請求項1〜6のいずれか一項に記載の熱伝導性粘着組成物。
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PCT/JP2013/066177 WO2013191045A1 (ja) | 2012-06-21 | 2013-06-12 | 熱伝導性粘着組成物 |
CN201380032607.1A CN104395424A (zh) | 2012-06-21 | 2013-06-12 | 导热性粘合组合物 |
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KR20190026049A (ko) * | 2016-08-19 | 2019-03-12 | 스미또모 베이크라이트 가부시키가이샤 | 다이 어태치 페이스트 및 반도체 장치 |
US10358580B2 (en) | 2014-01-29 | 2019-07-23 | Hitachi Chemical Company, Ltd. | Adhesive composition, resin cured product obtained from adhesive composition, method for manufacturing semiconductor device using adhesive composition, and solid-state imaging element |
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KR102422219B1 (ko) | 2017-10-31 | 2022-07-18 | 가부시키가이샤 데라오카 세이사쿠쇼 | 점착 테이프 |
JP2020143217A (ja) * | 2019-03-06 | 2020-09-10 | リンテック株式会社 | 粘着性放熱シートの製造方法 |
JP7242348B2 (ja) | 2019-03-06 | 2023-03-20 | リンテック株式会社 | 粘着性放熱シートの製造方法 |
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CN104395424A (zh) | 2015-03-04 |
KR20150032526A (ko) | 2015-03-26 |
JP5921970B2 (ja) | 2016-05-24 |
WO2013191045A1 (ja) | 2013-12-27 |
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