JP2012512055A - フォーミングスクリーン - Google Patents
フォーミングスクリーン Download PDFInfo
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- JP2012512055A JP2012512055A JP2011540711A JP2011540711A JP2012512055A JP 2012512055 A JP2012512055 A JP 2012512055A JP 2011540711 A JP2011540711 A JP 2011540711A JP 2011540711 A JP2011540711 A JP 2011540711A JP 2012512055 A JP2012512055 A JP 2012512055A
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- JP
- Japan
- Prior art keywords
- rubber
- layer
- forming screen
- forming
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/26—Perforating by non-mechanical means, e.g. by fluid jet
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
- B29C51/20—Thermoforming apparatus having movable moulds or mould parts
- B29C51/22—Thermoforming apparatus having movable moulds or mould parts rotatable about an axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/06—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using vacuum drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0032—Producing rolling bodies, e.g. rollers, wheels, pulleys or pinions
- B29D99/0035—Producing rolling bodies, e.g. rollers, wheels, pulleys or pinions rollers or cylinders having an axial length of several times the diameter, e.g. for embossing, pressing, or printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a general shape other than plane
- B32B1/08—Tubular products
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/06—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/285—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyethers
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- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
- B32B27/365—Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/24—Perforating by needles or pins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/0045—Perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/36—Bending and joining, e.g. for making hollow articles
- B29C53/38—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges
- B29C53/40—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29L2009/00—Layered products
- B29L2009/003—Layered products comprising a metal layer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
本発明の他の特徴は以下の通りである。
本発明によるフォーミングスクリーンは、ゴムの外面上に複数の微細スケールの構造をさらに有する。
本発明によるフォーミングスクリーンは、前記ゴムに接合された支持層をさらに有する。
前記支持層がプラスチック及び金属から選択される。
前記スクリーンが円筒形であり、前記ゴム層が前記円筒の外面上にある。
前記支持層が、ポリプロピレン、ポリエステル、アクリル樹脂、ポリウレタン、アセタール、ポリカーボネート、ポリエーテルエーテルケトン、並びにそれらの混合物及びブレンドから選択されるプラスチックである。
前記プラスチック層がアセタール樹脂製であり、前記ゴム層がエボナイトゴム及び水素化ニトリルブタジエン・ゴムから選択される。
前記プラスチック層が、シアノアクリレート接着剤によって前記ゴム層と接合される。
前記支持層が、アルミニウム、ニッケル、銅、冷間圧延鋼、炭素鋼、ステンレス鋼、非鉄金属、上記のいずれかの金属の合金、及びそれらの混合物から選択される金属である。
前記金属層がアルミニウム製であり、前記ゴム層がエボナイトゴム及び水素化ニトリルブタジエン・ゴムから選択される。
前記ゴム層が、加硫天然ゴム、ネオプレン、シリコーン、フルオロエラストマー、ウレタン、エチレンプロピレンジエンのMクラス(「EPDM」)のゴム、水素化ニトリルブタジエン・ゴム、並びにそれらの混合物及びブレンドから選択される天然ゴム又は合成ゴムを含む。
熱伝導性材料が前記ゴム中に分散している。
又、本発明によるフォーミングスクリーン作製方法は、フォーミングスクリーンをその外面上にゴムがある円筒に成形するステップをさらに含む。
前記フォーミングスクリーンを円筒にするように成形して、その後前記ゴム層を前記支持層に接合する。
内部に表面段差を形成するように前記フォーミングスクリーンをレーザ彫刻するステップをさらに含む。
前記支持層が金属及びプラスチックから選択される。
前記プラスチック層が、ポリプロピレン、ポリエステル、アクリル樹脂、ポリウレタン、アセタール、ポリカーボネート、ポリエーテルエーテルケトン、並びにそれらの混合物及びブレンドから選択される樹脂を含む。
前記プラスチック層がアセタール樹脂製であり、前記ゴム層がエボナイトゴム及び水素化ニトリルブタジエン・ゴムから選択される。
前記プラスチック層が前記ゴム層にシアノアクリレート接着剤によって接合される。
前記ゴム層が、加硫天然ゴム、ネオプレン、シリコーン、フルオロエラストマー、ウレタン、エチレンプロピレンジエンのMクラス(「EPDM」)のゴム、水素化ニトリルブタジエン・ゴム、並びにそれらの混合物及びブレンドから選択される天然ゴム又は合成ゴムを含む。
多孔性マンドレル上の金属箔層を覆うようにゴム層を貼付し、次いで、前記ゴム層を穿孔するステップを含む。
前記金属箔層がニッケル、アルミニウム、又は他の薄い金属から構成され、前記金属箔層が無孔のままである。
前記ゴムが前記金属層に張り付くことができないように、ポリマー・フィルムの層が前記金属層と前記ゴム層との間に貼付される。
前記無孔金属箔層が前記フォーミングスクリーンを取り除くために拡張するように、前記多孔性マンドレルに内部空気圧が加えられる。
前記箔層及びスクリーンが前記多孔性マンドレルから取り除かれた後で、前記箔層及び任意の残りの加工品が取り除かれて、滑らかな内面が残る。
Claims (26)
- ショア硬さHSD12〜90の熱硬化性ゴムを含む有孔フォーミングスクリーン。
- 前記ゴムの外面上に複数の微細スケールの構造をさらに有する、請求項1に記載のフォーミングスクリーン。
- 前記ゴムに接合された支持層をさらに有する、請求項1に記載のフォーミングスクリーン。
- 前記支持層がプラスチック及び金属から選択される、請求項3に記載のフォーミングスクリーン。
- 前記スクリーンが円筒形であり、前記ゴム層が前記円筒の外面上にある、請求項4に記載のフォーミングスクリーン。
- 前記支持層が、ポリプロピレン、ポリエステル、アクリル樹脂、ポリウレタン、アセタール、ポリカーボネート、ポリエーテルエーテルケトン、並びにそれらの混合物及びブレンドから選択されるプラスチックである、請求項4に記載のフォーミングスクリーン。
- 前記プラスチック層がアセタール樹脂製であり、前記ゴム層がエボナイトゴム及び水素化ニトリルブタジエン・ゴムから選択される、請求項4に記載のフォーミングスクリーン。
- 前記プラスチック層が、シアノアクリレート接着剤によって前記ゴム層と接合される、請求項6に記載のフォーミングスクリーン。
- 前記支持層が、アルミニウム、ニッケル、銅、冷間圧延鋼、炭素鋼、ステンレス鋼、非鉄金属、上記のいずれかの金属の合金、及びそれらの混合物から選択される金属である、請求項4に記載のフォーミングスクリーン。
- 前記金属層がアルミニウム製であり、前記ゴム層がエボナイトゴム及び水素化ニトリルブタジエン・ゴムから選択される、請求項9に記載のフォーミングスクリーン。
- 前記ゴム層が、加硫天然ゴム、ネオプレン、シリコーン、フルオロエラストマー、ウレタン、エチレンプロピレンジエンのMクラス(「EPDM」)のゴム、水素化ニトリルブタジエン・ゴム、並びにそれらの混合物及びブレンドから選択される天然ゴム又は合成ゴムを含む、請求項1に記載のフォーミングスクリーン。
- 熱伝導性材料を前記ゴム中に分散させた、請求項1に記載のフォーミングスクリーン。
- 支持層をゴム層に接合して複合材料を形成し、次いで前記複合材料を穿孔するステップを含む、フォーミングスクリーン作製方法。
- 前記フォーミングスクリーンをその外面上に前記ゴムがある円筒に成形するステップをさらに含む、請求項13に記載の方法。
- 前記フォーミングスクリーンを円筒にするように成形して、その後前記ゴム層を前記支持層に接合する、請求項13に記載の方法。
- 内部に表面段差を形成するように前記フォーミングスクリーンをレーザ彫刻するステップをさらに含む、請求項13に記載の方法。
- 前記支持層が金属及びプラスチックから選択される、請求項13に記載の方法。
- 前記プラスチック層が、ポリプロピレン、ポリエステル、アクリル樹脂、ポリウレタン、アセタール、ポリカーボネート、ポリエーテルエーテルケトン、並びにそれらの混合物及びブレンドから選択される樹脂を含む、請求項17に記載の方法。
- 前記プラスチック層がアセタール樹脂製であり、前記ゴム層がエボナイトゴム及び水素化ニトリルブタジエン・ゴムから選択される、請求項18に記載の方法。
- 前記プラスチック層が前記ゴム層にシアノアクリレート接着剤によって接合される、請求項17に記載の方法。
- 前記ゴム層が、加硫天然ゴム、ネオプレン、シリコーン、フルオロエラストマー、ウレタン、エチレンプロピレンジエンのMクラス(「EPDM」)のゴム、水素化ニトリルブタジエン・ゴム、並びにそれらの混合物及びブレンドから選択される天然ゴム又は合成ゴムを含む、請求項13に記載の方法。
- 多孔性マンドレル上の金属箔層を覆うようにゴム層を貼付し、次いで、前記ゴム層を穿孔するステップを含む、フォーミングスクリーン作製方法。
- 前記金属箔層がニッケル、アルミニウム、又は他の薄い金属から構成され、前記金属箔層が無孔のままである、請求項22に記載の方法。
- 前記ゴムが前記金属層に張り付くことができないように、ポリマー・フィルムの層が前記金属層と前記ゴム層との間に貼付される、請求項22に記載の方法。
- 前記無孔金属箔層が前記フォーミングスクリーンを取り除くために拡張するように、前記多孔性マンドレルに内部空気圧が加えられる、請求項22に記載の方法。
- 前記箔層及びスクリーンが前記多孔性マンドレルから取り除かれた後で、前記箔層及び任意の残りの加工品が取り除かれて、滑らかな内面が残る、請求項22に記載の方法。
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US8460778B2 (en) | 2013-06-11 |
CN102245358B (zh) | 2015-04-08 |
JP6150784B2 (ja) | 2017-06-21 |
US20100151191A1 (en) | 2010-06-17 |
BRPI0914392B1 (pt) | 2020-02-04 |
EP2358509A1 (en) | 2011-08-24 |
JP5685197B2 (ja) | 2015-03-18 |
CA2745035A1 (en) | 2010-07-08 |
JP2015071308A (ja) | 2015-04-16 |
EP2358509B1 (en) | 2017-04-19 |
CN102245358A (zh) | 2011-11-16 |
WO2010077303A1 (en) | 2010-07-08 |
BRPI0914392A2 (pt) | 2016-08-09 |
CA2745035C (en) | 2014-04-08 |
TW201029832A (en) | 2010-08-16 |
KR20110094065A (ko) | 2011-08-19 |
KR101686256B1 (ko) | 2016-12-28 |
BRPI0914392B8 (pt) | 2023-02-14 |
TWI398348B (zh) | 2013-06-11 |
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