JP2012220951A - トナー樹脂と不溶解性化合物の共乳化 - Google Patents
トナー樹脂と不溶解性化合物の共乳化 Download PDFInfo
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- JP2012220951A JP2012220951A JP2012058467A JP2012058467A JP2012220951A JP 2012220951 A JP2012220951 A JP 2012220951A JP 2012058467 A JP2012058467 A JP 2012058467A JP 2012058467 A JP2012058467 A JP 2012058467A JP 2012220951 A JP2012220951 A JP 2012220951A
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Classifications
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
- C08J3/07—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media from polymer solutions
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/12—Powdering or granulating
- C08J3/16—Powdering or granulating by coagulating dispersions
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0802—Preparation methods
- G03G9/0804—Preparation methods whereby the components are brought together in a liquid dispersing medium
- G03G9/0806—Preparation methods whereby the components are brought together in a liquid dispersing medium whereby chemical synthesis of at least one of the toner components takes place
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- G—PHYSICS
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- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
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- G—PHYSICS
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- G03G9/00—Developers
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- G03G9/08775—Natural macromolecular compounds or derivatives thereof
- G03G9/08782—Waxes
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- G—PHYSICS
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- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
- G03G9/08784—Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775
- G03G9/08795—Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775 characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants
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- G—PHYSICS
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- G03G9/08797—Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775 characterised by their physical properties, e.g. viscosity, solubility, melting temperature, softening temperature, glass transition temperature
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
Abstract
【解決手段】トナー組成物に用いるために適切なラテックスエマルジョンを作るプロセスは、生物系樹脂を顔料またはワックスなどの不溶性成分と共乳化し、それによって樹脂が不溶性成分をカプセル化することを含む。樹脂中にカプセル化された不溶性成分を含む得られるラテックスは、次にトナー形成に用いることができる。このようにして、エマルジョン凝集プロセスを用いて、達成することの困難なトナー粒子中の不溶性成分を含むことができる。
【選択図】なし
Description
顔料分散物がトナー処方に個別に加えられたエマルジョン凝集(EA)トナーの調製。磁石攪拌棒とホットプレートを装備した1000mlのガラスビーカーに、50%イソソルビド、45%のコハク酸、および5%のアゼライン酸から作られた100重量%の生物系樹脂を含むエマルジョン約296.74g、シアン顔料分散物(Pigment Blue15:3)(17重量%)約20.45g、DOWFAX(商標)2A1、アルキルジフェニルオキシドジスルホン酸(Dow Chemical Co.DE)(約47重量%)2.91gを加えた。氷浴を用いて上記混合物を約8℃に冷却した。pHが約4.2に調節された後、約22.29gのAl2(SO4)3溶液(約1重量%)を均質化の下で加えた。約900rpmで攪拌しながら温度を約17.9℃に上昇させた。粒子サイズは核粒子が約5.83μmの容積平均粒子サイズ、約1.27の容積平均幾何サイズ分布(GSDv)に達するまでCoulter Counterで監視した。
生物樹脂粒子中にカプセル化された顔料でのラテックスの調製。比較例1で上述した100%生物系樹脂約56.7gを約500gのジクロロメタン(DCM)を含む2リットルのビーカーに計量した。混合物をRTで約300rpmで攪拌してDCM中に樹脂を溶解し樹脂溶液を形成した。
生物樹脂エマルジョン中にカプセル化された顔料を有するEAトナーの調製。磁石攪拌棒とホットプレートを装備する1000mlのガラスビーカーに約3.07gのDOWFAX(商標)2A1を、カプセル化されたシアン顔料を有する生物系樹脂を含む実施例1のラテックス約304.05gと結合した。混合物は氷浴を用いて約8℃に冷却した。成分のpHを約4.2に調節した後、約23.02gのAl2(SO4)3溶液を均質化の下で加えた。混合物の温度を混合しながら約900rpmで約19℃に上昇させた。核粒子が約6.15μmの容積平均粒子サイズ、約1.26のGSDvになるまで、粒子サイズをCoulter Counterで監視した。
約1.79gのEDTAおよびNaOHを用いて約7.3に上昇させ、トナー成長を停止した。
生物樹脂粒子にカプセル化されたワックスを有するラテックスの調製。約69gの比較例1で上述した生物系樹脂を約700gのDCMを含む2リットルのビーカーに計量した。混合物はRTで約300rpmで攪拌して樹脂をDCMに溶解し、樹脂溶液を形成した。
樹脂カプセル化されたワックスを有するEAトナーの調製。約3.59gのDOWFAX(商標)2A1および約391.13gの実施例3からのラテックスを、オーバーヘッド攪拌機を装備した2リットルのガラス反応器に加えた。混合物は氷浴を用いて約8℃に冷却し、pHを約4.2に調節した。均質化の下で約46.79gのAl2(SO4)3溶液を加えた。約300rpmで攪拌しながら混合物の温度を約17.1℃に上昇させた。核粒子が約6.15μmの容積平均粒子サイズ、約1.19のGSDvになるまで、粒子サイズをCoulter Counterで監視した。エマルジョン(約17.84重量%、ワックスも顔料も含まない)中の実施例3で用いたものと同じ生物系樹脂150.48gをシェルとして加え、平均粒子サイズ約6.21μmおよび約1.23のGSDvを有する粒子を得た。
Claims (10)
- 少なくとも1つのポリエステル樹脂を、少なくとも1つの水に不溶性の有機溶媒と接触させて有機相を形成させること、
前記有機相を、ワックス分散物、顔料分散物、およびその組み合わせからなる群から選択される、有機相に不溶性の成分を含む水相と接触させること、
前記有機相と水相を混合すること、
前記有機溶媒を蒸発させて樹脂と不溶性成分を含むラテックスを形成すること、を含むプロセス。 - 前記ラテックスがポリエステル樹脂でカプセル化された不溶性成分を含むことを特徴とする請求項1に記載のプロセス。
- 前記少なくとも1つのポリエステル樹脂が、脂肪族二量体酸、脂肪族二量体ジオール、D−イソソルビド、ナフタレン重炭酸、アゼライン酸、コハク酸、シクロヘキサンジオン酸、ナフタレンジカルボン酸、テレフタル酸、グルタミン酸、およびその組み合わせからなる群から選択されるモノマーを含む生物系樹脂を含むことを特徴とする請求項1に記載のプロセス。
- 前記生物系樹脂が、エチレングリコール、プロピレングリコール、および1,3−プロパンジオールからなる群から選択されるアルコールをさらに含むことを特徴とする請求項3に記載のプロセス。
- 前記溶媒が、メチルエチルケトン、ジクロロメタン、エチルアセタート、ヘキサン、およびその組み合わせからなる群から選択されることを特徴とする請求項1に記載のプロセス。
- 前記顔料が、カーボンブラック、二酸化チタン、Pigment Yellow180、Pigment Yellow12、Pigment Yellow13、Pigment Yellow17、Pigment Blue15、Pigment Blue15:3、Pigment Blue15:4、Pigment Red81:1、Pigment Red81:2、Pigment Red81:3、Pigment Yellow74、Pigment Yellow14、Pigment Yellow83、Pigment Orange34、Pigment Red238、Pigment Red122、Pigment Red48:1、Pigment Red269、Pigment Red53:1、Pigment Red57:1、Pigment Red83:1、Pigment Violet23、Pigment Green7、およびその組み合わせからなる群から選択され、前記ワックスが、直鎖ポリエチレンワックスおよび分岐ポリエチレンワックスを含むポリエチレンなどのポリオレフィン、直鎖ポリプロピレンワックスおよび分岐ポリプロピレンワックスを含むポリプロピレン、官能化ポリエチレンワックス、官能化ポリプロピレンワックス、ポリエチレン/アミド、ポリエチレンテトラフルオロエチレン、ポリエチレンテトラフルオロエチレン/アミド、ポリブテンワックス、およびその組み合わせからなる群から選択されることを特徴とする請求項1に記載のプロセス。
- 前記水相が、水酸化アンモニウム、水酸化カリウム、水酸化ナトリウム、炭酸ナトリウム、重炭酸ナトリウム、水酸化リチウム、炭酸カリウム、およびその組み合わせからなる群から選択される中和剤をさらに含むことを特徴とする請求項1に記載のプロセス。
- 前記水相が界面活性剤をさらに含むことを特徴とする請求項1に記載のプロセス。
- 前記ラテックスが、約5%〜約50%の固体含有率、および約10nm〜約500nmの粒子サイズを有することを特徴とする請求項1に記載のプロセス。
- 前記蒸発が前記混合物を約40℃〜約90℃に加熱することによって完成されることを特徴とする請求項1に記載のプロセス。
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US13/082,742 US8563211B2 (en) | 2011-04-08 | 2011-04-08 | Co-emulsification of insoluble compounds with toner resins |
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CN102731799B (zh) | 2015-12-02 |
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CN102731799A (zh) | 2012-10-17 |
DE102012205557A1 (de) | 2012-10-11 |
CA2773324C (en) | 2015-06-30 |
US8563211B2 (en) | 2013-10-22 |
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