JP2008506721A - 炭化水素を含有する供給原料から炭化水素誘導体生成物を製造する方法 - Google Patents
炭化水素を含有する供給原料から炭化水素誘導体生成物を製造する方法 Download PDFInfo
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Abstract
【選択図】図1
Description
以下の表は、上記の例において、セルロースの処理からの収率の向上及び余分なガスの減少を例示する。
表中の数字は、示した成分の分子を指す。
部分酸化埋立地ガス、又は水性ガスシフト埋立地ガスにおいて、メタノールの収率は133%〜200%の範囲で増加した。一酸化炭素の残留量は、概ね減少するか、又は変化しなかった。H2の残留量は、変化しないか、あるいは概ね減少した。
本発明の方法の目的を達成するために使用される装置は、その場の状況によって選択されることは理解されよう。
1.一次供給原料のガス化には、どのくらいの熱が必要か?
2.一次合成用ガスの補充に、追加の一酸化炭素及び水素がどのくらい必要か?
3.ガスは、二次供給原料の部分酸化から得られるか?
4.ガス混合物は、続いて更なる水性ガスシフトによる処理を必要とするか?
Claims (20)
- 炭化水素を含有し、二次供給原料によって補充された一次供給原料から、所定のCxHyOz生成物(式中、X、Y及びZは整数である)を製造する方法であって、
含水率が25%以下の前記一次供給原料を準備するステップと、
概ね酸素が存在しない条件下で前記一次供給原料を間接加熱して、ガス流及び固形物を製造するステップと、
前記ガス流を清浄にし、CO2及び固形物を除去し、清浄ガス流を製造するステップと、
前記清浄ガス流中のCO及びH2の量を決定するステップと、
前記二次供給原料を部分酸化し、前記一次供給原料を間接加熱するための熱及び二次ガス流を生じさせるステップと、前記一次供給原料を間接加熱するために必要な熱量の決定に基づいて前記二次供給原料を選択するステップと、前記清浄ガス流中のCO及びH2の割合と前記所定のCxHyOz生成物を製造するために必要なCO及びH2とを比較するステップと、前記二次供給原料からの追加が必要なCO及びH2の量を決定するステップと、前記二次供給原料を決定するステップと、前記二次供給原料から生じるCO量、H2量及び熱量を計算するステップと、
前記清浄ガス流からのCO及びH2と、前記二次供給原料ガス流とを混合し、混合ガス流を製造するステップと、
触媒を前記混合ガス流に加え、所定のCxHyOzガスを製造するステップと、
前記所定のCxHyOzガスを蒸留し、前記所定のCxHyOz生成物を製造するステップと、
を含む方法。 - 前記二次ガス流中のCO及びH2が、前記所定のCxHyOz生成物のためのCO及びH2の追加必要量を満たしているかどうかを決定するステップを更に含み、追加のH2が前記混合ステップの前に必要であり、COを水性ガスシフト中に通すステップであってCOを水と混合してH2及びCO2を製造するステップと、次いで残余のCO及びH2を前記混合ステップに通すステップとを含む、請求項1に記載の方法。
- 前記二次ガス流を清浄にし、CO2及び固形物を除去し、清浄ガス流を製造するステップを更に含む、請求項1又は2に記載の方法。
- 前記間接加熱ステップのために蒸気が使用される、請求項1〜3のいずれか一項に記載の方法。
- 未処理の一次供給原料が、25%超の含水率を有し、前記未処理の一次供給原料を乾燥し、前記一次供給原料を製造するステップを更に含む、請求項1〜4のいずれか一項に記載の方法。
- CO2をアミン法分離器を用いて除去する、請求項1〜5のいずれか一項に記載の方法。
- 前記所定のCxHyOz生成物がメタノールである、請求項1〜6のいずれか一項に記載の方法。
- 前記触媒がニッケル−銅触媒である、請求項7に記載の方法。
- 前記所定のCxHyOzガスが、メタノールガスであり、第2の触媒を前記メタノールガスに加えて第2の所定のCxHyOzガスを形成するステップと、前記第2の所定のCxHyOzガスを蒸留し前記所定のCxHyOz生成物を製造するステップとを更に含む、請求項1〜8のいずれか一項に記載の方法。
- 前記所定のCxHyOz生成物がエタノールである、請求項9に記載の方法。
- 前記一次供給原料が、廃棄物バイオマス及び有機物質からなる群から選択される、請求項1〜10のいずれか一項に記載の方法。
- 前記廃棄物バイオマスが、作物残渣と、伐採、製材及び都市活動からの木材残渣と、パルプ及びペーパーバー(paper bar)と、おがくずとからなる群から選択される、請求項11に記載の方法。
- 前記有機物質が、ヒト及び動物の汚水と、乾燥蒸留粕又は乾燥可溶成分添加蒸留粕と呼ばれる穀物のアルコール発酵からの高蛋白残渣とからなる群から選択される、請求項11に記載の方法。
- 前記二次供給原料が、気体、液体及び固体の炭化水素燃料と、セルロースを含有するバイオマスと、有機物質とからなる群から選択される、請求項1〜13のいずれか一項に記載の方法。
- 炭化水素を含有する一次供給原料及び二次供給原料から所定のCxHyOz生成物を製造するためのプラントを設計する方法であって、
前記一次供給原料を間接加熱するために必要な熱量を決定するステップと、
清浄ガス流中のCO及びH2の割合と、前記所定のCxHyOz生成物を製造するために必要なCO及びH2とを比較し、前記二次供給原料から追加が必要なCO及びH2の量を決定するステップと、
前記二次供給原料を決定するステップと、
前記二次供給原料から製造されるCO量、H2量及び熱量を計算するステップと
を含む方法。 - 前記二次供給原料の部分酸化からの二次ガス流中のCO及びH2が、前記所定のCxHyOz生成物のためのCO及びH2の追加必要量を満たしているかどうかを決定するステップと、水性ガスシフトが必要かどうかを決定するステップとを更に含む、請求項15に記載の方法。
- 前記一次供給原料が、廃棄物バイオマス及び有機物質からなる群から選択される、請求項15又は16に記載の方法。
- 前記廃棄物バイオマスが、作物残渣と、伐採、製材及び都市活動からの木材残渣と、パルプ及びペーパーバー(paper bar)と、おがくずとからなる群から選択される、請求項17に記載の方法。
- 前記有機物質が、ヒト及び動物の汚水と、乾燥蒸留粕又は乾燥可溶成分添加蒸留粕と呼ばれる穀物の発酵からの高蛋白残渣とからなる群から選択される、請求項17に記載の方法。
- 前記CxHyOz生成物が、アルコール、アルデヒド、ケトン、カルボン酸、エステル及び他の含酸素炭化水素誘導体からなる群から選択される、請求項1〜8又は11〜19のいずれか一項に記載の方法。
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US58888904P | 2004-07-19 | 2004-07-19 | |
PCT/CA2005/001137 WO2006007718A1 (en) | 2004-07-19 | 2005-07-19 | A process for producing hydrocarbon derivative products from feedstock containing hydrocarbons |
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- 2005-07-19 WO PCT/CA2005/001137 patent/WO2006007718A1/en active Application Filing
- 2005-07-19 CA CA002512532A patent/CA2512532A1/en not_active Abandoned
- 2005-07-19 BR BRPI0513557-5A patent/BRPI0513557A/pt not_active Application Discontinuation
- 2005-07-19 US US11/184,078 patent/US7728182B2/en active Active
- 2005-07-19 EP EP05768277A patent/EP1831142A4/en not_active Withdrawn
- 2005-07-19 CN CNA2005800308168A patent/CN101018753A/zh active Pending
- 2005-07-19 CA CA002574624A patent/CA2574624A1/en not_active Abandoned
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Also Published As
Publication number | Publication date |
---|---|
EA200700334A1 (ru) | 2007-08-31 |
CA2512532A1 (en) | 2006-01-19 |
CN101018753A (zh) | 2007-08-15 |
WO2006007718A1 (en) | 2006-01-26 |
CA2574624A1 (en) | 2006-01-26 |
BRPI0513557A (pt) | 2008-05-06 |
CA2496839A1 (en) | 2006-01-19 |
US20060014841A1 (en) | 2006-01-19 |
EA012530B1 (ru) | 2009-10-30 |
EP1831142A1 (en) | 2007-09-12 |
EP1831142A4 (en) | 2009-07-22 |
US7728182B2 (en) | 2010-06-01 |
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