JP2008504691A - ダイ接着領域のカットオンフライ方法及び装置 - Google Patents
ダイ接着領域のカットオンフライ方法及び装置 Download PDFInfo
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- JP2008504691A JP2008504691A JP2007518290A JP2007518290A JP2008504691A JP 2008504691 A JP2008504691 A JP 2008504691A JP 2007518290 A JP2007518290 A JP 2007518290A JP 2007518290 A JP2007518290 A JP 2007518290A JP 2008504691 A JP2008504691 A JP 2008504691A
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Abstract
Description
現在のチップボンディングの方法においては、コストに関する問題が適切に提示されていない。中継ぎの「ストラップ」を使用した二段階アプローチを採用した場合、コストの再配分により増分原価の改善は達成される。しかしながら、より小さなタグに対するボンディングは依然として必要なため、ストラップの使用がコストの問題を直接提示するわけではない。また、ストラップの使用は、ストラップを大きなタグに接合する工程を一つ増やすことになる。
1. 次のボンディング箇所にウェブを進める
2. 停止
3. ボンディング箇所のデジタル写真撮影
4. ボンディング箇所を計算
5. チップのピックアップ
6. チップをボンディング箇所へ移動
7. 写真フィードバックを使用して実際のボンデング箇所における配置を調節する
8. チップの配置
9. チップの写真を撮影してボンドパッドを位置決め
10. ヘッドをチップボンドパッドへ移動
11. 導線を押圧、振動し、ボンドバッドに溶接
12. チップを引き上げ、後続のワイヤがチップにボンディングされた状態で基板のボンドパッドへ移動
13. ボンディング部位を押圧、溶接
14. 引き上げて導線を切断
15. 各ボンディング毎に工程10〜14を繰り返す
1. 次のボンディング箇所にウェブを進める
2. 停止
3. ボンディング箇所の撮影
4. ボンド位置の計算
5. チップのピックアップ
6. ボンディング箇所にチップを移動させる
7. 写真フィードバックを使用して実際のボンデング箇所の配置を調節する
8. チップの配置
9. チップを適所に溶接するために超音波で配置ヘッドを振動させる
10.配置ヘッドの引き戻し
図5で最も良くわかるように、基板12は、ボンディングマシン14の下を行程34の方向に連続して移動する。ボンディングマシン50は、図2に示されるボンディングマシン14と同様に、切断ステーション16、配置ステーション18および写真ステーション20を含む。しかしながら、切断ステーション16は、基板12およびその導電層22を、導電層22の表面からではなく、チップ配置位置の反対側、つまり基板12の底面から切断するように配置されている。さらに、以下により詳細に議論されるように、写真ステーション20はボンディングマシン50の操作上重大ではないことは注目されるべきである。
(a) 配置ステーション18がチップを配置した導電層22上の既知の位置;
(b) 写真ステーション20によるチップの位置測定;
またはチップを配置、方向付けするフラックス24の事前登録位置。
もちろん、ウェブの速度は、各タイム枠におけるウェブの移動および各タイム枠の間隔に基づいて決定されてもよい。
あまり高価でないタグ。
高品質および高い信頼性を有する集積回路の実装。
アラインメントのために停止あるいは減速する必要がないため、フレキソ印刷ラインに対応可能なボンディングスピードが実現され、生産性が向上する。
フレキソ印刷の印刷方法を用いることにより現在及び予測可能なタグ生産ラインの統合適性が得られる。
生産量に対して例えば0.01ドル未満の低いボンディング総コスト。
12…基板
14…ボンディングマシン
16…切断ステーション
18…配置ステーション
20…写真ステーション
22…導電層
24…フラックス
26…チップ
28…ダイ接着領域
30…ボンディング箇所
36…ギャップ
Claims (20)
- 基板のダイ接着領域を切断する方法であって、
前記基板上の第一のトランスポンダの位置を決定する工程と、
最初のトランスポンダの位置に基づいて、次に配置されると予測されるトランスポンダの位置において前記基板を切断し導電ギャップを形成する工程と、
次に配置されるトランスポンダを前記ギャップを覆うように前記基板上に設置する工程とを含む方法。 - 前記基板に設置されたトランスポンダを溶接する工程をさらに含むことを特徴とする請求項1に記載の方法。
- 移動する基板上にトランスポンダーを設置する配置ステーションと、
前記配置ステーションによって前記基板上に設置されたトランスポンダの位置を判断する、前記配置ステーションに隣接する測定ステーションと、
前記配置ステーションに隣接し、前記測定ステーショに対向する切断ステーションであって、次に配置されると予測されるトランスポンダの位置で基板を切断して導電ギャップを形成し、このギャップの位置は、前記配置ステーションが次に配置されると予測されるトランスポンダを前記ギャップを覆うように前記基板上に配置することができるようなトランスポンダの測定位置に基づいている切断ステーションと、を含むボンディングマシン。 - 前記基板に設置されたトランスポンダを溶接する溶接ステーションをさらに含むことを特徴とする請求項3に記載のボンディングマシン。
- 基板のダイ接着領域を切断する方法であって、
第一タイムにおいて、移動する前記基板上のダイ接着領域に設置されたトランスポンダの位置を決定する工程と、
第二タイムにおいて、前記決定に従って前記基板内に導電ギャップを形成するために、取り付けられたトランスポンダの箇所で連続的に前進移動する前記基板を切断する工程とをさらに含むことを特徴とする請求項3に記載のボンディングマシン。 - 前記基板上にトランスポンダを設置する工程をさらに含むことを特徴とする請求項5に記載の方法。
- 前記決定工程は、ダイ接着領域におけるフラックスの位置登録を含むことを特徴とする請求項5に記載の方法。
- 連続して移動する基板上のダイ接着領域におけるトランスポンダの位置を登録する測定ステーションと、
トランスポンダの箇所において前記基板を切断して前記基板内に導電ギャップを形成する、前記測定ステーションに隣接した切断ステーションであって、前記ギャップの位置はトランスポンダの測定位置に基づく切断ステーションと、を含むボンディングマシン。 - 連続して移動する前記基板上にトランスポンダを設置する、前記測定ステーションに隣接した配置ステーションをさらに含むことを特徴とする請求項8に記載のボンディングマシン。
- 前記測定ステーションはダイ接着領域におけるフラックスの位置に基づいてトランスポンダの位置を登録することを特徴とする請求項8に記載のボンディングマシン。
- 基板のダイ接着領域を切断する方法であって、
移動する基板のダイ接着領域にトランスポンダを設置する工程と、
前記ダイ接着領域にトランスポンダを設置すると共に、前記ダイ接着領域において移動する前記基板を切断することによりトランスポンダに隣接するギャップをに形成する工程とを含む方法。 - 移動する前記基板上に設置されたトランスポンダのアライメントの決定工程をさらに含むことを特徴とする請求項11に記載の方法。
- 移動する基板のダイ接着領域上にトランスポンダを設置する配置ステーションと、
移動する前記基板に隣接し、前記配置ステーションに対向する切断ステーションであって、ダイ接着領域にトランスポンダを配置すると同時にトランスポンダに隣接してギャップを形成するために、前記ダイ接着領域において前記基板を切断するのに適した切断ステーションと、を含むボンディングマシン。 - 連続して移動する前記基板上に設置されたトランスポンダのアライメントを決定する、前記配置ステーションに隣接した測定ステーションをさらに含むことを特徴とする請求項13に記載のボンディングマシン。
- 前記ギャップはトランスポンダのアンテナを形成することを特徴とする請求項13に記載のボンディングマシン。
- それぞれのトランスポンダを少なくとも1つの電気的導電部材に適用して複数の回路部品を形成する方法であって、少なくとも1つの電気的導電部材は連続的に経路を移動し、各々の回路部品は第1の導電部、第2の導電部、および前記第1と第2の各導電部間の導電ギャップを有し、トランスポンダは前記第1と第2の導電部間の導電ギャップを埋めるように両導電部に固定される方法であって、
少なくとも1つの電気的導電部材が経路を移動する間、複数の回路部品のうちの1つの回路部品の導電ギャップの位置を決定する工程と、
少なくとも1つの電気的導電部材が経路を移動する間、導電ギャップの決定位置に基づいて、それぞれのトランスポンダを導電ギャップに隣接して配置する工程と、
それぞれのトランスポンダの各部と第1および第2導電部の対応する部分とを導電ギャップを介して電気的に接続することにより、それぞれのトランスポンダを導電部に固定する工程と、を含む方法。 - 前記経路は高速印刷ラインの一部を含むことを特徴とする請求項16に記載の方法。
- 前記導電ギャップの形成工程を含むことを特徴とする請求項16に記載の方法。
- それぞれのトランスポンダを少なくとも1つの電気的導電部材に適用して複数の回路部品を形成するのに適しており、少なくとも1つの電気的導電部材は連続的に経路を移動し、各々の回路部品は第1の導電部、第2の導電部、および第1と第2の各導電部間の導電ギャップを有し、トランスポンダは第1と第2導電部間の導電ギャップを埋めるように両導電部に固定されるボンディングマシンであって、
少なくとも1つの電気的導電部材が経路を移動する間、複数の回路部品のうちの1つの回路部品の導電ギャップの位置を決定する測定ステーションと、
少なくとも1つの電気的導電部材が経路を移動する間、導電ギャップの決定位置に基づいて、それぞれのトランスポンダを導電ギャップに隣接して配置する配置ステーションであって、それぞれのトランスポンダの各部と第1および第2の導電部に対応する部分とを導電ギャップを介して電気的に接続することにより、それぞれのトランスポンダを導電部に固定する配置ステーションと、を含むボンディングマシン。 - 前記経路は高速印刷ラインの一部を含むことを特徴とする請求項19に記載のボンディングマシン。
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- 2005-06-24 US US11/166,534 patent/US7709294B2/en not_active Expired - Fee Related
- 2005-06-24 CA CA2571801A patent/CA2571801C/en not_active Expired - Fee Related
- 2005-06-24 EP EP05764304A patent/EP1774573A1/en not_active Ceased
- 2005-06-24 ES ES08156368T patent/ES2321888T3/es active Active
- 2005-06-24 MX MX2007000031A patent/MX2007000031A/es active IP Right Grant
- 2005-06-24 WO PCT/US2005/022364 patent/WO2006002335A1/en active Application Filing
- 2005-06-24 KR KR1020077001650A patent/KR20070058437A/ko not_active Application Discontinuation
- 2005-06-24 JP JP2007518290A patent/JP2008504691A/ja active Pending
- 2005-06-24 DE DE602005012742T patent/DE602005012742D1/de active Active
- 2005-06-24 CA CA002660860A patent/CA2660860A1/en not_active Abandoned
- 2005-06-24 AU AU2005258234A patent/AU2005258234B2/en not_active Ceased
- 2005-06-24 AT AT08156368T patent/ATE422709T1/de not_active IP Right Cessation
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2010
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Patent Citations (3)
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JPH1013296A (ja) * | 1996-03-25 | 1998-01-16 | Internatl Business Mach Corp <Ibm> | 無線トランスポンダ |
JP2002544671A (ja) * | 1999-05-05 | 2002-12-24 | フィン,ダーヴィト | チップモジュール用チップキャリアおよびチップモジュールを製造する方法 |
JP2001156110A (ja) * | 1999-11-24 | 2001-06-08 | Omron Corp | 半導体チップの実装方法、並びに、電磁波読み取り可能なデータキャリアの製造方法 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2012044214A (ja) * | 2011-10-28 | 2012-03-01 | Sony Chemical & Information Device Corp | 接続装置、及び接続構造体の製造方法 |
Also Published As
Publication number | Publication date |
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AU2005258234B2 (en) | 2008-05-01 |
TWI288885B (en) | 2007-10-21 |
KR20070058437A (ko) | 2007-06-08 |
US20050284917A1 (en) | 2005-12-29 |
US20100218899A1 (en) | 2010-09-02 |
ES2321888T3 (es) | 2009-06-12 |
CA2571801C (en) | 2010-10-19 |
MX2007000031A (es) | 2007-03-07 |
AU2005258234A1 (en) | 2006-01-05 |
ATE422709T1 (de) | 2009-02-15 |
TW200606735A (en) | 2006-02-16 |
US7709294B2 (en) | 2010-05-04 |
EP1774573A1 (en) | 2007-04-18 |
WO2006002335A1 (en) | 2006-01-05 |
DE602005012742D1 (de) | 2009-03-26 |
CA2660860A1 (en) | 2006-01-05 |
CA2571801A1 (en) | 2006-01-05 |
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